Refractory brick forming die
By designing a refractory brick mold including a lower mold seat, an upper mold seat, a hydraulic cylinder and an ejection mechanism, the problem of inconvenience after molding is solved, and efficient molding and convenient ejection of refractory bricks are achieved, and processing efficiency is improved.
Patent Information
- Application Number
- CN202421750557.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-23
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2034-07-23
AI Technical Summary
The existing refractory brick molds are inconvenient to be taken out after forming, resulting in high processing difficulty and low efficiency.
A mold structure including a lower die seat, a lower die core, an upper die seat, a hydraulic cylinder, a molding plate and an ejection mechanism is designed. The extrusion forming and ejection of the refractory bricks is realized through hydraulic drive and motor control, and combined with the movement of the guide rail groove and threaded rod, the stable opening and closing molds and discharge are achieved.
It realizes efficient forming and convenient ejection of refractory bricks, reduces processing difficulty and improves production efficiency.
Smart Images

Figure CN223115514U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of refractory brick forming molds, and specifically relates to a refractory brick forming mold. Background Technique
[0002] Refractory bricks are a common type of material. The refractory materials of refractory bricks are generally divided into two types, namely unshaped refractory materials and shaped refractory materials. Unshaped refractory materials are also called castables, which are a mixture of powdery particles composed of various aggregates or aggregates and one or more binders. When in use, they must be mixed and stirred evenly with one or more liquids and have strong fluidity. Shaped refractory materials generally refer to refractory bricks, which have standard and regular shapes and can also be temporarily processed during construction according to needs. Refractory bricks can be formed and processed through molds.
[0003] At present, the refractory brick molds adopt upper and lower opening and closing molds or flipping opening and closing molds. Although the mold opening and closing are convenient, it is inconvenient to take out the refractory bricks formed in the mold, and a certain space is required to operate when taking out the refractory bricks from the mold, resulting in great difficulty and low efficiency in the forming and processing of refractory bricks. Content of the Utility Model
[0004] The purpose of the utility model is to provide a refractory brick forming mold with convenient forming and ejection for the above-mentioned existing technologies.
[0005] To achieve the above purpose, the utility model provides the following technical solution: a refractory brick forming mold, including a lower mold base, a lower mold core is arranged on the top of the lower mold base, an ejection mechanism is arranged on the lower mold base at the bottom of the lower mold core, opening and closing mechanisms are arranged on the top of the lower mold base on opposite sides of the lower mold core, an upper mold base is arranged on the top of the lower mold base through the opening and closing mechanisms, a hydraulic cylinder is arranged on the top of the upper mold base, a groove is arranged on the bottom of the upper mold base, injection channels are arranged on the upper mold base on opposite sides of the groove, a forming pressing plate is arranged inside the groove, and the output end of the hydraulic cylinder is connected to the top of the forming pressing plate through a hydraulic rod, and the forming pressing plate is arranged corresponding to the lower mold core.
[0006] Preferably, the opening and closing mechanism includes a threaded sleeve, a guide rail groove, a first threaded rod, and a first motor. Threaded sleeves are arranged at the bottom of the upper mold base on opposite sides of the groove, and the threaded sleeves are arranged at one end of the bottom of the upper mold base. Guide rail grooves are arranged on the top of the lower mold base on opposite sides of the lower mold core, a first threaded rod is arranged inside the guide rail groove, the threaded sleeve is arranged in the guide rail groove and is threadedly connected to the first threaded rod, and one end of the first threaded rod is connected to the output end of the first motor through a coupling.
[0007] Preferably, a guide plate is arranged at the upper end of the lower mold base close to the threaded sleeve, and the guide plate is arranged in an inclined structure.
[0008] Preferably, the material injection channel is arranged in an inclined structure, with the end of the material injection channel close to the groove being set at a lower inclination, and the forming pressing plate is movably arranged upward inside the groove above the outlet of the material injection channel.
[0009] Preferably, the ejection mechanism includes an ejection plate, a second threaded rod, a second motor, a connecting plate, and ejection rods. An ejection plate is arranged inside the lower die core, a second threaded rod is arranged inside the lower die base below the lower die core, the bottom of the second threaded rod is connected to the output end of the second motor inside the lower die base through a coupling, a connecting plate is arranged on the second threaded rod through a screw sleeve, ejection rods are arranged at the tops of opposite ends of the connecting plate, and the tops of the ejection rods are connected to the bottom of the ejection plate through ejection holes.
[0010] Preferably, the top height of the ejection plate ejected inside the lower die core is set at the same plane height as the top of the lower die base.
[0011] Preferably, vacuum suction cups are arranged at the four corners of the bottom of the lower die base through installation grooves.
[0012] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0013] 1. For this refractory brick forming mold, through the cooperation of the lower die base and lower die core provided, and the upper die base, hydraulic cylinder, and forming pressing plate, the extrusion forming of refractory bricks is realized. Through the second threaded rod, connecting plate, and ejection rods arranged on the lower die base, and the ejection plate inside the lower die core, the ejection of the formed refractory bricks is realized, and the mold forming and ejection are convenient.
[0014] 2. For this refractory brick forming mold, through the guide groove, first threaded rod, and first motor arranged on the lower die base, and in cooperation with the threaded sleeve, the reciprocating movement of the upper die base on the lower die base for mold opening and closing is realized. The mold opening and closing operation is stable, the mold opening and closing are combined with the ejection and discharging of the mold, and through the material guiding plate arranged on the lower die base, the mold forming, mold opening, ejection, mold closing, and material pushing are realized, making the forming and discharging of refractory bricks convenient, and the mold structure is simple. Description of the Drawings
[0015] Figure 1 is the overall structural schematic diagram of the present utility model;
[0016] Figure 2 is the structural schematic diagram of the lower die base of the present utility model;
[0017] Figure 3 is the structural schematic diagram of the upper die base of the present utility model;
[0018] Figure 4 is the structural schematic diagram of the lower die core of the present utility model.
[0019] In the figure: 1. Lower die base; 2. Upper die base; 3. Lower die core; 4. Hydraulic cylinder; 5. Injection channel; 6. Groove; 7. Forming pressing plate; 8. Threaded sleeve; 9. Guide rail groove; 10. First threaded rod; 11. First motor; 12. Feeding plate; 13. Ejector plate; 14. Second threaded rod; 15. Second motor; 16. Connecting plate; 17. Ejector rod. Specific implementation manner
[0020] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0021] As Figures 1 to 4 shown, a refractory brick forming mold includes a lower die base 1. A lower die core 3 is provided at the top of the lower die base 1. An ejecting mechanism is provided on the lower die base 1 at the bottom of the lower die core 3. Opening and closing mechanisms are provided on the top of the lower die base 1 on opposite sides of the lower die core 3. The upper die base 2 is provided on the top of the lower die base 1 through the opening and closing mechanisms. A hydraulic cylinder 4 is provided at the top of the upper die base 2. A groove 6 is provided at the bottom of the upper die base 2. Injection channels 5 are provided on the upper die base 2 on opposite sides of the groove 6. A forming pressing plate 7 is provided inside the groove 6. The output end of the hydraulic cylinder 4 is connected to the top of the forming pressing plate 7 through a hydraulic rod. The forming pressing plate 7 is correspondingly arranged with the lower die core 3 to realize the extrusion forming of refractory bricks and the ejection of the formed refractory bricks. The ejection of the mold is convenient. The reciprocating opening and closing of the upper die base 2 on the lower die base 1 is realized. The opening and closing operation is stable. The opening and closing of the mold are combined with the ejection of the mold to realize the opening and ejection of the formed mold and the pushing of the material during the closing of the mold, making the ejection of the formed refractory bricks convenient, and the mold structure is simple.
[0022] Specifically, the opening and closing mechanism includes a threaded sleeve 8, a guide rail groove 9, a first threaded rod 10 and a first motor 11. Threaded sleeves 8 are provided at the bottom of the upper die base 2 on opposite sides of the groove 6. The threaded sleeves 8 are provided at one end of the bottom of the upper die base 2. Guide rail grooves 9 are provided at the top of the lower die base 1 on opposite sides of the lower die core 3. A first threaded rod 10 is provided inside the guide rail groove 9. The threaded sleeve 8 is arranged in the guide rail groove 9 and is threadedly connected to the first threaded rod 10. One end of the first threaded rod 10 is connected to the output end of the first motor 11 through a coupling. The first motor 11 drives the first threaded rod 10 in the guide rail groove 9 to rotate. The threaded sleeve 8 on the first threaded rod 10 drives the upper die base 2 to move on the top of the lower die base 1. The upper die base 2 is moved to the side of the lower die base 1 away from the feeding plate 12, that is, the mold is opened. The first motor 11 drives the upper die base 2 to reset. The upper die base 2 moves and resets on the lower die base 1, and the upper die base 2 and the lower die base 1 are closed for mold closing, that is, the mold is closed.
[0023] Further, a material guiding plate 12 is provided at the upper end of the lower die base 1 close to the threaded sleeve 8. The material guiding plate 12 is arranged in an inclined structure to facilitate the formed refractory bricks on the lower die base 1 to slide out for discharging.
[0024] Further, the material injection channel 5 is arranged in an inclined structure. The end of the material injection channel 5 close to the groove 6 is set at a lower inclination. The forming pressing plate 7 is movably arranged above the outlet of the material injection channel 5 inside the groove 6. The end of the material injection channel 5 far from the groove 6 is connected to a material injection machine through a material injection pipe. The material injection pipe adopts a corrugated pipe, which facilitates rapid injection of materials from the material injection channel 5 into the lower die core 3. During the material injection process, the forming pressing plate 7 does not affect the material injection operation of the material injection channel 5.
[0025] Further, the ejection mechanism includes an ejection plate 13, a second threaded rod 14, a second motor 15, a connecting plate 16 and ejection rods 17. An ejection plate 13 is arranged inside the lower die core 3. A second threaded rod 14 is arranged inside the lower die base 1 below the lower die core 3. The bottom of the second threaded rod 14 is connected to the output end of the second motor 15 inside the lower die base 1 through a coupling. A connecting plate 16 is arranged on the second threaded rod 14 through a screw sleeve. Ejection rods 17 are arranged at the tops of opposite ends of the connecting plate 16. The tops of the ejection rods 17 are connected to the bottom of the ejection plate 13 through ejection holes. The second motor 15 drives the second threaded rod 14 to rotate. The connecting plate 16 on the second threaded rod 14 moves upward. The ejection rods 17 on the connecting plate 16 move upward. The ejection rods 17 push the ejection plate 13 inside the lower die core 3 upward to eject the formed refractory bricks inside the lower die core 3.
[0026] Further, the top height of the ejection plate 13 ejected inside the lower die core 3 is set at the same plane height as the top of the lower die base 1, so that the formed refractory bricks inside the lower die core 3 can be completely ejected and then smoothly pushed out for discharging by the reset-moving upper die base 2.
[0027] Furthermore, vacuum suction cups are provided at the four corners of the bottom of the lower die base 1 through installation grooves. The vacuum suction cups fix the lower die base 1 to make the mold stable and reliable during use.
[0028] The usage method of this embodiment is as follows: Inject the refractory brick forming material into the lower die core 3 of the lower die base 1 through the material injection channel 5. It is also possible to move the upper die base 2 on the lower die base 1 away and directly add the material into the lower die core 3. During the forming process, the upper die base 2 and the lower die base 1 are closed. Under the action of the hydraulic cylinder 4, the hydraulic cylinder 4 pushes the forming pressure plate 7 in the groove 6 to move downward through the hydraulic rod. The forming pressure plate 7 enters the lower die core 3 and extrudes the material in the lower die core 3. After the forming is completed, the hydraulic cylinder 4 resets, and the forming pressure plate 7 moves upward back into the groove 6. The first motor 11 drives the first threaded rod 10 in the guide rail groove 9 to rotate. The threaded sleeve 8 on the first threaded rod 10 drives the upper die base 2 to move on the top of the lower die base 1, and the upper die base 2 is moved to the side of the lower die base 1 away from the material guiding plate 12. The second motor 15 drives the second threaded rod 14 to rotate, the connecting plate 16 on the second threaded rod 14 moves upward, the ejector rod 17 on the connecting plate 16 moves upward, and the ejector rod 17 pushes the ejector plate 13 in the lower die core 3 to move upward, ejecting the formed refractory brick in the lower die core 3, so that the height of the top of the ejector plate 13 is the same as the height of the top of the lower die base 1. Then the first motor 11 drives the upper die base 2 to reset. The reset movement of the upper die base 2 on the lower die base 1 pushes the refractory brick ejected on the top of the lower die base 1, and the refractory brick is pushed by the upper die base 2 and slides out through the material guiding plate 12, completing the forming and discharging of the refractory brick, the reset and closing of the upper die base 2, realizing the extrusion forming of the refractory brick, the forming and ejection of the refractory brick, the convenient forming and ejection of the mold, realizing the reciprocating open and close die of the upper die base 2 on the lower die base 1, the stable open and close die operation, the combination of the open and close die and the ejection and discharging of the mold, realizing the open die, ejection, closing die and pushing material of the mold forming, making the forming and discharging of the refractory brick convenient, the mold structure simple, and the forming efficient.
[0029] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A refractory brick forming die, comprising a lower die base (1), characterized in that: The top of the lower die base (1) is provided with a lower die core (3). An ejection mechanism is provided on the lower die base (1) at the bottom of the lower die core (3). Opening and closing mechanisms are provided on the top of the lower die base (1) on opposite sides of the lower die core (3). The top of the lower die base (1) is provided with an upper die base (2) through the opening and closing mechanisms. A hydraulic cylinder (4) is provided on the top of the upper die base (2). A groove (6) is provided at the bottom of the upper die base (2). Injection channels (5) are provided on the upper die base (2) on opposite sides of the groove (6). A forming pressing plate (7) is provided inside the groove (6). The output end of the hydraulic cylinder (4) is connected to the top of the forming pressing plate (7) through a hydraulic rod. The forming pressing plate (7) is arranged corresponding to the lower die core (3).
2. The refractory brick forming die according to claim 1, characterized in that: The opening and closing mechanism includes a threaded sleeve (8), a guide rail groove (9), a first threaded rod (10) and a first motor (11). Threaded sleeves (8) are provided at the bottom of the upper die base (2) on opposite sides of the groove (6). The threaded sleeves (8) are provided at one end of the bottom of the upper die base (2). Guide rail grooves (9) are provided on the top of the lower die base (1) on opposite sides of the lower die core (3). A first threaded rod (10) is provided inside the guide rail groove (9). The threaded sleeve (8) is arranged inside the guide rail groove (9) and is threadedly connected to the first threaded rod (10). One end of the first threaded rod (10) is connected to the output end of the first motor (11) through a coupling.
3. The refractory brick forming die according to claim 2, wherein: A guide plate (12) is provided at the upper end of the lower die base (1) close to the threaded sleeve (8). The guide plate (12) is arranged in an inclined structure.
4. The refractory brick forming die according to claim 1, characterized in that: The injection channel (5) is arranged in an inclined structure. The end of the injection channel (5) close to the groove (6) is arranged at a lower inclination. The forming pressing plate (7) is arranged above the outlet of the injection channel (5) inside the groove (6) after moving upward.
5. The refractory brick forming die according to claim 1, characterized in that: The ejection mechanism includes an ejection plate (13), a second threaded rod (14), a second motor (15), a connecting plate (16) and an ejection rod (17). An ejection plate (13) is provided inside the lower die core (3). A second threaded rod (14) is provided inside the lower die base (1) below the lower die core (3). The bottom of the second threaded rod (14) is connected to the output end of the second motor (15) inside the lower die base (1) through a coupling. A connecting plate (16) is provided on the second threaded rod (14) through a screw sleeve. Ejection rods (17) are provided at the top of opposite ends of the connecting plate (16). The top of the ejection rod (17) is connected to the bottom of the ejection plate (13) through an ejection hole.
6. The refractory brick forming die according to claim 5, characterized in that: The top height of the ejection plate (13) ejected inside the lower die core (3) is set at the same plane height as the top of the lower die base (1).
7. The refractory brick forming die according to claim 1, wherein: Vacuum suction cups are provided at the four corners of the bottom of the lower die base (1) through mounting grooves.