Forced double-horizontal-shaft stirring machine water discharging device

By designing a forced double-horizontal shaft mixer water discharge device with a water tank and multi-layer water pipe structure, the problem of agglomeration of mixer parts is solved, self-flow high-pressure flushing is achieved, production efficiency is improved, equipment maintenance costs are reduced, and the production capacity of the mixer is enhanced.

CN223115544UActive Publication Date: 2025-07-18DEZHOU FUBON ENGINEERING MACHINERY EQUIPMENT CO LTD
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Patent Information

Application Number
CN202422344350.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-25
Publication Date
2025-07-18
Estimated Expiration
2034-09-25

AI Technical Summary

Technical Problem

The traditional mixer water unloading device is prone to concrete bonding at the top of the mixer, the mixer inspection door and the four walls of the mixer. The mixer shaft is seriously agglomerated, which affects production efficiency. The powder unloading port is prone to agglomeration, resulting in the inability to discharge, which increases equipment wear.

Method used

A forced double-horizontal shaft mixer water discharge device is designed, and a water tank is connected to the main downspout, water separator, inclined downspout and vertical downspout to realize self-flow high-pressure flushing, flushing water to the mixer shaft and the arc wall of the mixer respectively to avoid agglomeration and material splashing, and reduce equipment maintenance costs.

Benefits of technology

Self-flow water unloading is realized, reducing the agglomeration problem of the mixing shaft and the arc wall of the mixer, improving production efficiency, saving energy and emission reduction, avoiding the maintenance needs of the water pump pressurized water, and enhancing the production efficiency and equipment life of the mixer.

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Abstract

The utility model discloses a water discharging device of a forced double-horizontal-shaft stirrer, and belongs to the technical field of water supply of stirrers. Comprising a water tank, the bottom of the water tank is connected with a main downpipe, the lower end of the main downpipe is connected with a distributive pipe, a plurality of inclined downpipes are arranged on one side of the distributive pipe and used for flushing the arc-shaped inner wall of a stirrer body, and a plurality of vertical downpipes are arranged at the bottom of the distributive pipe and used for flushing a stirring shaft. The water discharging device enables water in the water tank to be flushed out at high pressure in a self-flowing mode, pressurized water discharging of a water pump is not needed, and the subsequent water pump maintenance problem is avoided; meanwhile, by designing the inclined sewer pipe and the vertical sewer pipe, flushing of the stirring shaft and the arc-shaped wall in the stirring machine can be achieved at the same time, the caking problem of the stirring shaft and the arc-shaped wall of the stirring machine is solved, meanwhile, the material splashing problem is also solved, the problem that discharging cannot be achieved due to caking at the powder discharging opening is solved, the structure is simple, and the practicability is high. And energy conservation and emission reduction are achieved, the design is scientific and reasonable, and the concrete production efficiency of the stirring machine is greatly improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of water supply for mixers, and specifically to a water discharging device for a forced double-horizontal-shaft mixer. Background Art

[0002] In the field of concrete mixing plants, the traditional water discharging of mixers is realized by pressurizing water through a pipeline pump, and some manufacturers also achieve self-flow water discharging through pressure difference. It mainly realizes four-sided water discharging by setting a square water pipeline above the main shaft of the mixer and providing vertical water nozzles or spiral water nozzles on the pipeline. When this traditional water discharging structure is in use, problems such as concrete adhesion often occur at the discharging port on the top of the mixer, the maintenance door of the mixer, and the four walls of the mixer, and serious caking occurs on the mixing shaft, affecting normal production and requiring frequent cleaning, resulting in low concrete processing efficiency. If adhesion occurs at the powder discharging port, it will also cause the powder to be unable to be discharged, prolong the operation time of the mixer, and increase the wear of the equipment.

[0003] In order to [solve the above problems], we designed a new type of water discharging device for a mixer based on the structure of a traditional double-horizontal-shaft mixer. It can achieve self-flow water discharging and at the same time flush water to the mixing shaft and the arc-shaped wall of the mixer, effectively reducing the problem of concrete adhesion at the mixing shaft, the side wall of the mixer, and the discharging port, improving production efficiency; at the same time, it does not require the use of a water pump to pressurize water, reducing production maintenance costs, etc. The design is scientific and reasonable, and has strong practicability. Content of the Utility Model

[0004] The purpose of the utility model is to provide a water discharging device for a forced double-horizontal-shaft mixer to solve the problems raised in the above background art.

[0005] To achieve the above purpose, the utility model provides the following technical solutions:

[0006] A water discharging device for a forced double-horizontal-shaft mixer includes a water tank. A main downcomer is connected to the bottom of the water tank, and a water distributor is connected to the lower end of the main downcomer. A plurality of inclined downward water pipes are arranged on one side of the water distributor for flushing water to the arc-shaped inner wall of the mixing body, and a plurality of vertical downcomers are arranged at the bottom of the water distributor for flushing water to the mixing shaft. The diameter of the main downcomer is larger than that of the water distributor, and the diameter of the water distributor is larger than the diameters of the inclined downward water pipes and the vertical downcomers.

[0007] As a further preferred solution of the utility model: a water valve is arranged on the main downcomer.

[0008] As a further preferred solution of the utility model: there are two corresponding water distributors, and the lower end of the main downcomer is connected to the two water distributors through a tee.

[0009] Compared with the prior art, the beneficial effects of the utility model are:

[0010] The water discharging device can make the water in the water tank rush out under high pressure in a gravity flow manner by designing three-layer water pipes with gradually decreasing diameters, without the need for a water pump to pressurize the water discharge, thus avoiding subsequent water pump maintenance problems. At the same time, by designing an inclined downward water pipe and a vertical downward water pipe, it can simultaneously flush the mixing shaft and the inner arc wall of the mixer, reducing the caking problem at the mixing shaft and the arc wall of the mixer. Moreover, the water discharging speed is fast, shortening the high-load mixing time of the mixer, and without the need for a motor and a water pump, saving energy and reducing emissions. At the same time, it also reduces the problem of material splashing and avoids the problem of caking at the powder feeding port, making it impossible to feed materials. The structure is simple, the design is scientific and reasonable, greatly improving the concrete production efficiency of the mixer. Brief Description of the Drawings

[0011] Figure 1 It is a schematic structural diagram of the water discharging device of the forced double-horizontal shaft mixer of the present invention;

[0012] Figure 2 It is a schematic diagram of the actual state of the water discharging device of the forced double-horizontal shaft mixer of the present invention inside the mixing body.

[0013] In the figure: 1. Water tank; 2. Main downpipe; 3. Three-way pipe; 4. Branch water pipe; 5. Inclined downward water pipe; 6. Vertical downward water pipe; 7. Water valve; 8. Mixing body; 9. Mixing shaft; 10. Powder feeding port. Detailed Embodiments

[0014] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present invention. Embodiment 1

[0015] Please refer to Figure 1-2 , this embodiment provides a water discharging device for a forced double-horizontal shaft mixer, including a water tank 1. A main downpipe 2 is connected to the bottom of the water tank 1, and a water valve 7 is provided on the main downpipe 2. The water valve 7 is preferably a pneumatic valve, which is a conventional structure and will not be elaborated here. At the lower end of the main downpipe 2, a branch water pipe 4 is connected. On one side of the branch water pipe 4, a plurality of inclined downward water pipes 5 are provided for flushing the inner arc wall of the mixing body 8. At the bottom of the branch water pipe 4, a plurality of vertical downward water pipes 6 are provided for flushing the mixing shaft 9. In order to make the water in the water tank flow out by gravity with a certain pressure, the diameter of the main downpipe 2 is larger than that of the branch water pipe 4, and the diameter of the branch water pipe 4 is larger than that of the inclined downward water pipe 5 and the vertical downward water pipe 6. The specific numerical values of their diameters can be customized according to actual needs, which are conventional numerical values that can be obtained by those skilled in the art through calculation, and will not be elaborated and limited in this application.

[0016] Meanwhile, in order to make the water distribution pipe 4 applicable to the twin-shaft mixer, the number of the water distribution pipes 4 should correspond to the two mixing shafts 9 in the mixer body 8, that is, two water distribution pipes 4 are correspondingly arranged, and the lower end of the main downcomer 2 is connected to the two water distribution pipes 4 through a tee pipe 3.

[0017] In practical applications, as Figure 2 shown, the two water distribution pipes 4 are correspondingly arranged on the upper sides of the two mixing shafts 9. The distance between the vertical downcomer 6 and the mixing blades on the mixing shaft 9 is preferably 8-10 cm, which can prevent the concrete materials from splashing during water flushing due to too large a distance. After adding the concrete materials into the mixer body 8 through the powder feeding port 10 on the mixer body 8, when water needs to be discharged, open the water valve 7. The water in the water tank 1 passes through the main downcomer 2 and the water distribution pipes 4 and then is sprayed onto the arc-shaped side wall of the mixer body 8 by the inclined downcomer 5 and falls onto the mixing shaft 9 by the vertical downcomer 6, and then control the mixing shaft 9 to mix.

[0018] It should be noted that the above embodiments only specifically and clearly describe the technical solutions and technical features of the present application. For those skilled in the art, the solutions or features that belong to the prior art or common general knowledge are not described in detail in the above embodiments.

[0019] In addition, the technical solutions of the present application are not limited to the above embodiments. Those skilled in the art should take the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other implementation manners that can be understood by those skilled in the art.

Claims

1. A water discharging device for a forced double-horizontal shaft mixer, comprising a water tank (1), characterized in that, A main downcomer (2) is connected to the bottom of the water tank (1). The lower end of the main downcomer (2) is connected to a water distribution pipe (4). A plurality of inclined downward water pipes (5) are arranged on one side of the water distribution pipe (4) for flushing water against the arc-shaped inner wall of the stirring body (8). A plurality of vertical downward water pipes (6) are arranged at the bottom of the water distribution pipe (4) for flushing water against the stirring shaft (9). The diameter of the main downcomer (2) is larger than that of the water distribution pipe (4), and the diameter of the water distribution pipe (4) is larger than the diameters of the inclined downward water pipe (5) and the vertical downward water pipe (6).

2. The water discharging device of the forced double-horizontal shaft mixer according to claim 1, characterized in that A water valve (7) is arranged on the main downcomer (2).

3. The water discharging device of the forced double-horizontal-shaft mixer according to claim 1, characterized in that, Two corresponding water distribution pipes (4) are provided. The lower end of the main downcomer (2) is connected to the two water distribution pipes (4) through a tee pipe (3).