Full-automatic foam pre-foaming machine
By introducing disassembly and assembly cleaning components into the foam pre-industry, and using a power motor to drive the mixing shaft and threaded cylinder to cooperate, the problem of inconvenient cleaning of the foam pre-industry is solved, and a convenient cleaning process is achieved.
Patent Information
- Application Number
- CN202422336079.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-25
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2034-09-25
AI Technical Summary
It is difficult for existing foam pre-industors to efficiently clean up the adherent foam particles inside after foaming, resulting in inconvenience in cleaning.
A fully automatic foam pre-industry is designed, which includes disassembly and assembly cleaning components. The mixing shaft and threaded cylinder are cooperated by a power motor to achieve convenient disassembly and cleaning of the shell on the pre-industry.
It realizes convenient cleaning of the pre-initiator, improving operational efficiency and convenience of use.
Smart Images

Figure CN223115588U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of foam pre-expanders, and particularly relates to a full-automatic foam pre-expander. Background Art
[0002] The foam pre-expander is mainly used for producing plastic foam. In the production process of plastic foam, raw materials need to be put into the foam barrel of the pre-expander for uniform cutting and overall foaming expansion of the raw materials, so that the volume of individual particles of the foam raw materials increases several times, and then the materials are discharged and formed. The foam pre-expander is an important link in the production process of plastic foam.
[0003] In the prior art, the publication number CN213533470U discloses an automatic stirring device for a foam pre-expander, which includes a stirring barrel. A stirring assembly is arranged in the stirring barrel. The stirring assembly includes a connecting shaft, a first circular turntable, a first stirring blade, a second stirring blade, a second circular turntable, a rotating shaft, and an annular slider. The middle of the bottom surface in the stirring barrel is rotatably connected with a rotating shaft. Axially fixed on the outer wall of one end of the rotating shaft is a second circular turntable. Axially fixed on the outer wall of the second circular turntable is a second stirring blade. The outer wall of the other end of the rotating shaft is slidably connected with a connecting shaft through an annular slider. One end of the connecting shaft penetrates through the stirring barrel. Axially fixed on the outer wall of one end of the connecting shaft is a first circular turntable. Axially fixed on the outer wall of the first circular turntable are first stirring blades. A transmission assembly is arranged at the top of the stirring barrel. An inlet hopper is fixedly connected to the outside of the feed inlet. An outlet hopper is longitudinally fixedly connected to the outside of the discharge outlet.
[0004] When in use, it can perform foaming treatment on the foaming particles, but after foaming, foam particles will adhere to the inner wall of the pre-expander, and it is not convenient to clean up later. Therefore, it is necessary to design a full-automatic foam pre-expander to solve the above problems.
[0005] The information disclosed in this background art section is only intended to enhance the overall understanding of the present utility model and should not be regarded as an admission or any form of suggestion that this information constitutes prior art already known to those of ordinary skill in the art. Summary of the Utility Model
[0006] The purpose of the present utility model is to provide a full-automatic foam pre-expander to solve the above problems.
[0007] The above technical purpose of the present utility model is achieved through the following technical solutions: A full-automatic foam pre-expander, comprising:
[0008] A lower housing of the pre-expander, a power motor is fixedly arranged at the bottom end of the lower housing of the pre-expander, a stirring shaft is fixedly arranged at the output end of the power motor, and stirring blades are installed on the stirring shaft;
[0009] Disassembly and cleaning assembly, the disassembly and cleaning assembly is arranged on the lower shell of the pre-foaming machine. The disassembly and cleaning assembly includes an upper shell of the pre-foaming machine, a plug rod, a screw rod, a threaded cylinder, a top rod, a fixing bolt, a limiting disc and a counterweight plug pin. The plug rod is fixedly installed at the bottom end of the upper shell of the pre-foaming machine. A slot is opened at the top end of the lower shell of the pre-foaming machine, and the plug rod is clamped with the slot. The screw rod is fixedly installed at the top end of the stirring shaft. The threaded cylinder is rotatably installed on the upper shell of the pre-foaming machine. The screw rod is in threaded connection with the threaded cylinder. The top rod is fixedly installed at the top end of the screw rod. The threaded cylinder and the top rod are fixedly connected by a fixing bolt. The limiting disc is fixedly sleeved on the outer side of the threaded cylinder. A plug pin slot is opened at the top end of the upper shell of the pre-foaming machine, and the counterweight plug pin is clamped with the plug pin slot.
[0010] A further setting of the present utility model is that a foaming granule feeding hopper is fixedly arranged at the top end of the upper shell of the pre-foaming machine.
[0011] A further setting of the present utility model is that a discharge pipe is fixedly arranged at the bottom end of the lower shell of the pre-foaming machine, and a valve is installed on the discharge pipe.
[0012] By adopting the above technical solution, it is convenient to carry out discharging treatment.
[0013] A further setting of the present utility model is that a support frame is fixedly arranged at the bottom end of the lower shell of the pre-foaming machine.
[0014] A further setting of the present utility model is that two steam inlet pipes are fixedly arranged on the lower shell of the pre-foaming machine.
[0015] By adopting the above technical solution, it is convenient to introduce high-temperature steam.
[0016] A further setting of the present utility model is that the top end of the lower shell of the pre-foaming machine is in contact with the upper shell of the pre-foaming machine. A sealing gasket is embedded at the bottom end of the upper shell of the pre-foaming machine, and the sealing gasket is in sealed contact with the lower shell of the pre-foaming machine.
[0017] By adopting the above technical solution, the sealing performance at the connection between the lower shell of the pre-foaming machine and the upper shell of the pre-foaming machine is ensured.
[0018] A further setting of the present utility model is that a bearing is fixedly arranged on the lower shell of the pre-foaming machine, and the threaded cylinder is installed in the bearing.
[0019] A further setting of the present utility model is that the end of the limiting disc is in contact with the upper shell of the pre-foaming machine.
[0020] By adopting the above technical solution, the threaded cylinder can be limited.
[0021] A further setting of the present utility model is that a plug pin hole is opened on the upper limiting disc, and the counterweight plug pin is clamped with the plug pin hole.
[0022] A further setting of the present utility model is that a sealing ring is installed inside the lower shell of the pre - foaming machine, and the stirring shaft is in sealed contact with the inner side of the sealing ring.
[0023] The beneficial effects of the present utility model are as follows:
[0024] 1. Through the disassembly and cleaning assembly provided in the present utility model, when it is necessary to clean the inside of the pre - foaming machine, first insert the counterweight pin into the pin slot, then remove the fixing bolts, and then start the power motor. Through the threaded connection between the screw rod and the threaded barrel, the upper shell of the pre - foaming machine can be lifted until the screw rod is removed from the threaded barrel, and then the upper shell of the pre - foaming machine can be removed. In this way, it is convenient to clean the inside of the pre - foaming machine, and it is relatively convenient to use.
[0025] 2. Through the disassembly and cleaning assembly provided in the present utility model, after the cleaning is completed, align the insertion rod with the insertion slot and the screw rod with the threaded barrel, start the power motor, the upper shell of the pre - foaming machine can be moved downward, then remove the counterweight pin, and then install the fixing bolts. The operation is convenient. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model, the following will briefly introduce the drawings required for the description of the embodiments. Obviously, the following drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings.
[0027] Figure 1 and Figure 2 is a three - dimensional structural schematic diagram of a fully automatic foam pre - foaming machine proposed by the present utility model.
[0028] Figure 3 is a sectional structural schematic diagram of a fully automatic foam pre - foaming machine proposed by the present utility model.
[0029] Figure 4 is Figure 3 a partial structural schematic diagram of part A in
[0030] Figure 5 is Figure 3 a partial structural schematic diagram of part B in
[0031] In the figure, 1 is the lower housing of the pre-foaming machine; 2 is the power motor; 3 is the stirring shaft; 4 is the stirring blade; 5 is the upper housing of the pre-foaming machine; 6 is the insertion rod; 7 is the insertion slot; 8 is the screw rod; 9 is the threaded cylinder; 10 is the limiting disc; 11 is the counterweight pin; 12 is the pin slot; 13 is the ejector rod; 14 is the fixing bolt; 15 is the foaming granule feeding hopper; 16 is the discharge pipe; 17 is the steam inlet pipe; 18 is the support frame; 19 is the gasket. Detailed implementation manners
[0032] In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.
[0033] Next, the technical solutions of the present invention will be clearly and completely described in conjunction with specific embodiments. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present invention.
[0034] See Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 , the present invention provides a full-automatic foam pre-expander, including:
[0035] The lower housing 1 of the pre-foaming machine is fixedly provided with a power motor 2 at the bottom end. The output end of the power motor 2 is fixedly provided with a stirring shaft 3, and a stirring blade 4 is installed on the stirring shaft 3. It should be noted that by starting the power motor 2, the stirring shaft 3 can drive the stirring blade 4 to rotate, so as to stir the foaming granules.
[0036] A disassembly, assembly and cleaning component is arranged on the lower housing 1 of the pre-foaming machine. The disassembly, assembly and cleaning component includes the upper housing 5 of the pre-foaming machine, an insertion rod 6, a screw rod 8, a threaded cylinder 9, an ejector rod 13, a fixing bolt 14, a limiting disc 10 and a counterweight pin 11. The insertion rod 6 is fixedly installed at the bottom end of the upper housing 5 of the pre-foaming machine. An insertion slot 7 is opened at the top end of the lower housing 1 of the pre-foaming machine, and the insertion rod 6 is clamped with the insertion slot 7. It should be noted that in this way, the upper housing 5 of the pre-foaming machine can be limited.
[0037] The screw rod 8 is fixedly installed at the top end of the stirring shaft 3. The threaded barrel 9 is rotatably installed on the upper shell 5 of the pre-foaming machine. The screw rod 8 is threadedly connected to the threaded barrel 9. The ejector rod 13 is fixedly installed at the top end of the screw rod 8. The threaded barrel 9 and the ejector rod 13 are fixedly connected by a fixing bolt 14. The limiting disc 10 is fixedly sleeved on the outer side of the threaded barrel 9. A pin slot 12 is formed at the top end of the upper shell 5 of the pre-foaming machine, and the weight pin 11 is engaged with the pin slot 12.
[0038] Through the above disassembly and cleaning assembly, when it is necessary to clean the inside of the pre-foaming machine, the weight pin 11 can be inserted into the pin slot 12, and the fixing bolt 14 can be removed. Then, the power motor 2 is started, which can make the stirring shaft 3 drive the screw rod 8 to rotate. At this time, the threaded barrel 9 cannot rotate. Therefore, through the cooperation of the screw rod 8 and the threaded barrel 9, the threaded barrel 9 can move upward, and the upper shell 5 of the pre-foaming machine can also move upward until the screw rod 8 is removed from the threaded barrel 9. Then, the upper shell 5 of the pre-foaming machine can be removed, and at this time, it is convenient to clean the inside of the pre-foaming machine, which is relatively convenient to use.
[0039] Specifically, a foaming granule feeding hopper 15 is fixedly arranged at the top end of the upper shell 5 of the pre-foaming machine. A discharge pipe 16 is fixedly arranged at the bottom end of the lower shell 1 of the pre-foaming machine. A valve is installed on the discharge pipe 16. It should be noted that it is convenient for feeding and discharging.
[0040] Specifically, a support frame 18 is fixedly arranged at the bottom end of the lower shell 1 of the pre-foaming machine. Two steam inlet pipes 17 are fixedly arranged on the lower shell 1 of the pre-foaming machine. It should be noted that it is convenient for introducing high-temperature steam.
[0041] Specifically, the top end of the lower shell 1 of the pre-foaming machine is in contact with the upper shell 5 of the pre-foaming machine. A sealing gasket 19 is embedded at the bottom end of the upper shell 5 of the pre-foaming machine. The sealing gasket 19 is in sealing contact with the lower shell 1 of the pre-foaming machine. It should be noted that the sealing performance at the connection between the lower shell 1 and the upper shell 5 of the pre-foaming machine can be ensured.
[0042] Specifically, a bearing is fixedly arranged on the lower shell 1 of the pre-foaming machine. The threaded barrel 9 is installed in the bearing. The end of the limiting disc 10 is in contact with the upper shell 5 of the pre-foaming machine. It should be noted that the threaded barrel 9 can rotate stably.
[0043] Specifically, a pin hole is formed in the upper limiting disc 10, and the weight pin 11 is engaged with the pin hole. It should be noted that it is convenient to limit the limiting disc.
[0044] Specifically, a sealing ring is installed inside the lower shell 1 of the pre-foaming machine. The stirring shaft 3 is in sealing contact with the inner side of the sealing ring. It should be noted that the sealing performance between the stirring shaft 3 and the lower shell 1 of the pre-foaming machine is ensured.
[0045] Working principle:
[0046] S1: When stirring the foaming particles, start the power motor 2, which can make the stirring shaft 3, the screw 8 and the threaded cylinder 9 rotate synchronously. At this time, the counterweight pin 11 is removed.
[0047] S2: After the foaming particles are stirred and the inside of the pre-expander needs to be cleaned, the counterweight pin 11 can be inserted into the pin slot 12, and the fixing bolt 14 can be removed. Then start the power motor 2, which can make the stirring shaft 3 drive the screw 8 to rotate. At this time, the threaded cylinder 9 cannot rotate. Therefore, through the cooperation of the screw 8 and the threaded cylinder 9, the threaded cylinder 9 can move upward, and the upper shell 5 of the pre-expander can also move upward until the screw 8 moves out of the threaded cylinder 9. Then the upper shell 5 of the pre-expander can be removed. At this time, it is convenient to clean the inside of the pre-expander, and it is more convenient to use.
[0048] The above has introduced in detail a fully automatic foam pre-expander provided by the present utility model. Specific embodiments are used in this article to elaborate on the principle and implementation manner of the present utility model. The description of the above embodiments is only used to help understand the method and its core idea of the present utility model. It should be noted that for those of ordinary skill in the art in this technical field, without departing from the principle of the present utility model, several improvements and modifications can be made to the present utility model, and these improvements and modifications also fall within the protection scope of the claims of the present utility model.
Claims
1. A fully automatic foam pre-expander, characterized in that, Including: The lower housing (1) of the pre - foaming machine, a power motor (2) is fixedly arranged at the bottom end of the lower housing (1) of the pre - foaming machine, a stirring shaft (3) is fixedly arranged at the output end of the power motor (2), and stirring blades (4) are installed on the stirring shaft (3); A disassembly, installation and cleaning assembly, the disassembly, installation and cleaning assembly is arranged on the lower housing (1) of the pre - foaming machine, the disassembly, installation and cleaning assembly includes an upper housing (5) of the pre - foaming machine, a plug rod (6), a screw rod (8), a threaded cylinder (9), a top rod (13), a fixing bolt (14), a limiting disc (10) and a counterweight pin (11). The plug rod (6) is fixedly installed at the bottom end of the upper housing (5) of the pre - foaming machine. A slot (7) is opened at the top end of the lower housing (1) of the pre - foaming machine, and the plug rod (6) is clamped with the slot (7). The screw rod (8) is fixedly installed at the top end of the stirring shaft (3), the threaded cylinder (9) is rotatably installed on the upper housing (5) of the pre - foaming machine, the screw rod (8) is in threaded connection with the threaded cylinder (9), the top rod (13) is fixedly installed at the top end of the screw rod (8), the threaded cylinder (9) and the top rod (13) are fixedly connected by the fixing bolt (14), the limiting disc (10) is fixedly sleeved on the outer side of the threaded cylinder (9), a pin slot (12) is opened at the top end of the upper housing (5) of the pre - foaming machine, and the counterweight pin (11) is clamped with the pin slot (12).
2. The full-automatic foam pre-expander according to claim 1, wherein, A foaming particle feeding hopper (15) is fixedly arranged at the top end of the upper housing (5) of the pre - foaming machine.
3. The full-automatic foam pre-expander according to claim 1, characterized in that, A discharge pipe (16) is fixedly arranged at the bottom end of the lower housing (1) of the pre - foaming machine, and a valve is installed on the discharge pipe (16).
4. A fully automatic foam pre-expander according to claim 1, characterized in that, A support frame (18) is fixedly arranged at the bottom end of the lower housing (1) of the pre - foaming machine.
5. A fully automatic foam pre-expander according to claim 1, characterized in that, Two steam inlet pipes (17) are fixedly arranged on the lower housing (1) of the pre - foaming machine.
6. A fully automatic foam pre-expander according to claim 1, characterized in that, The top end of the lower housing (1) of the pre - foaming machine is in contact with the upper housing (5) of the pre - foaming machine. A sealing gasket (19) is embedded at the bottom end of the upper housing (5) of the pre - foaming machine, and the sealing gasket (19) is in sealed contact with the lower housing (1) of the pre - foaming machine.
7. The full-automatic foam pre-expander according to claim 1, characterized in that, A bearing is fixedly arranged on the lower housing (1) of the pre - foaming machine, and the threaded cylinder (9) is installed in the bearing.
8. The full-automatic foam pre-expander according to claim 1, wherein, The end of the limiting disc (10) is in contact with the upper housing (5) of the pre - foaming machine.
9. The full-automatic foam pre-expander according to claim 1, characterized in that, A pin hole is opened on the upper limiting disc (10), and the counterweight pin (11) is clamped with the pin hole.
10. A fully automatic foam pre-expander according to claim 1, characterized in that, A sealing ring is installed in the lower housing (1) of the pre - foaming machine, and the stirring shaft (3) is in sealed contact with the inner side of the sealing ring.
Citation Information
Patent Citations
Automatic stirring equipment of pre-foaming machine
CN213533470U