Mixing device for foam board production

By introducing a mixing scraping assembly and a rotating mixing assembly into the foam board production device, the problem of electrostatic adsorption of polystyrene particles is solved, and the output rate and mixing efficiency are improved.

CN223115592UActive Publication Date: 2025-07-18CHENYANG SHUANGLIYUAN ENVIRONMENTAL PROTECTION NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202422296704.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-20
Publication Date
2025-07-18
Estimated Expiration
2034-09-20

AI Technical Summary

Technical Problem

During the foam board production process, polystyrene particles are triboically adsorbed to the inner wall, resulting in a reduction in output rate.

Method used

A mixing device for foam board production is designed, including a mixing scraping assembly and a self-rotating mixing assembly. The electrostatically adsorbed polystyrene particles are scraped off by a scraping motor driving the rotating shaft and a scraping rod, and the mixing efficiency is improved through the self-rotating mixing assembly.

Benefits of technology

The output of the foam board and the mixing efficiency are improved, the adhesion of polystyrene particles on the inner wall is reduced, and the production efficiency is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a mixing device for foam board production, which comprises a foam mixing barrel, a discharge valve is arranged on the lower side of the side wall of the foam mixing barrel in a penetrating manner, the foam mixing barrel extends upwards to form a support, a mixing scraping component is supported on the support, and a self-rotating mixing component is arranged at one end of the mixing scraping component. The utility model belongs to the technical field of cystosepiment production, particularly relates to a mixing device for cystosepiment production, and solves the problems that polyphenyl particles are adsorbed to the inner wall through friction static electricity during cystosepiment production, and the output is reduced.
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Description

Technical Field

[0001] The utility model belongs to the technical field of foam board production, and specifically refers to a mixing device for foam board production. Background Art

[0002] The foam board is also known as polystyrene foam board. The EPS board is a white object formed by heating expandable polystyrene beads containing volatile liquid foaming agents in a mold after pre-expansion by heating. It has the structural characteristics of fine closed pores and is mainly used for building walls, roof insulation, composite board insulation, cold storage, air conditioning, vehicles, ship insulation, floor heating, decoration carving, etc., with very wide applications.

[0003] When producing the foam board, it needs to be made by expanding and foaming polystyrene particles, that is, expandable polystyrene resin beads, as the basic raw material. When the polystyrene particles are in the mixing and expanding and foaming processes, due to the small mass and light volume of the foamed particles after expansion and foaming, static electricity is easily generated due to friction between the foam particles during mixing, resulting in some particles adhering to the inner wall of the mixing barrel during discharging, reducing the output rate of the device. Summary of the Utility Model

[0004] The technical problem to be solved by the utility model is the problem that polystyrene particles are adsorbed to the inner wall by frictional static electricity during the production of the foam board, reducing the output.

[0005] To solve the above technical problem, the following technical solution is adopted in the utility model: A mixing device for foam board production proposed by the utility model includes a foam mixing barrel. A discharge valve is penetrated through the lower part of the side wall of the foam mixing barrel. The foam mixing barrel extends upward to form a bracket, and a mixing scraping assembly is supported on the bracket. One end of the mixing scraping assembly is provided with a self-rotating mixing assembly.

[0006] As an improvement, the mixing scraping assembly includes a mixing scraping motor, a rotating shaft, a scraping adjustment bracket, a scraping sliding frame, and a foam adsorption scraping rod. The mixing scraping motor is supported by the bracket. The rotating shaft is arranged on the output shaft of the mixing scraping motor and rotates on the inner bottom wall of the foam mixing barrel. The scraping adjustment bracket is fixed on the circumferential surface of the rotating shaft. The scraping sliding frame is slidably connected to the scraping adjustment bracket. The foam adsorption scraping rod vertically extends from the end of the scraping sliding frame into the foam mixing barrel.

[0007] As an improvement, the scraping adjustment bracket is star-shaped and has five sides. A support plate extends from a group of the scraping adjustment brackets, and the self-rotating mixing assembly is arranged on the support plate.

[0008] As an improvement, the self-rotating mixing component includes a self-rotating mixing motor, a driving wheel, a mixing driven wheel, an adjusting chute, a mixing shaft, and mixing members. The self-rotating mixing motor is arranged on the support plate, and the output shaft of the self-rotating mixing motor penetrates through the support plate. The driving wheel is arranged on the output shaft of the self-rotating mixing motor. The mixing driven wheel is sleeved outside the rotating shaft and meshes with the driving wheel. The adjusting chute penetrates through the mixing driven wheel. The mixing shaft extends parallel to the same side as the foam adsorption scraping rod from the adjusting chute. The mixing members are arranged in an array on the mixing shaft.

[0009] As an improvement, a connecting shaft is connected between the scraping adjusting bracket and the adjusting chute. The connecting shaft is slidably connected to the adjusting chute. The adjusting chute is arranged as an arc-shaped chute and is provided with five groups in a positive circular array.

[0010] As an improvement, the rotating shaft and the mixing driven wheel are connected by an anti-interference bearing.

[0011] As an improvement, the cross-section of the foam adsorption scraping rod is in the shape of a comma.

[0012] The beneficial effects obtained by the present utility model with the above structure are as follows:

[0013] 1. Through the mixing and scraping component, the polystyrene particles electrostatically adsorbed on the inner wall of the foam mixing barrel are scraped off during the mixing and stirring process, improving the output. Moreover, the mixing and scraping component can be adjusted and participate in the particle mixing during the non-scraping process, improving the mixing efficiency;

[0014] 2. A self-rotating mixing component is connected and arranged on the mixing and scraping component, and they cooperate together to improve the mixing speed of the polystyrene particles. Description of the Drawings

[0015] Figure 1 is the overall structural schematic diagram of a mixing device for foam board production proposed by the present utility model;

[0016] Figure 2 is the cross-sectional view of the present utility model;

[0017] Figure 3 is the combined structural schematic diagram of the mixing and scraping component and the self-rotating mixing component of the present utility model;

[0018] Figure 4 is the structural schematic diagram of the second perspective after the combination of the mixing and scraping component and the self-rotating mixing component of the present utility model;

[0019] Figure 5 is the combined structural schematic diagram of the mixing driven wheel and the adjusting chute of the present utility model;

[0020] Figure 6 is the connection state diagram of the connecting shaft of the present utility model.

[0021] Among them, 1. Foam mixing bucket; 2. Discharge valve; 3. Bracket; 4. Mixing scraping assembly; 5. Self-rotating mixing assembly; 6. Mixing scraping motor; 7. Rotating shaft; 8. Scraping adjustment bracket; 9. Scraping sliding frame; 10. Foam adsorption scraping rod; 11. Support plate; 12. Self-rotating mixing motor; 13. Driving wheel; 14. Mixing driven wheel; 15. Adjustment chute; 16. Mixing shaft; 17. Mixing part; 18. Coupling shaft; 19. Anti-interference bearing. Specific implementation manner

[0022] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments; based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0023] As Figures 1-6 shown, a mixing device for foam board production proposed by the present invention includes a foam mixing bucket 1. A discharge valve 2 is provided through the lower part of the side wall of the foam mixing bucket 1. A bracket 3 extends upward from the foam mixing bucket 1. A mixing scraping assembly 4 is supported on the bracket 3, and a self-rotating mixing assembly 5 is provided at one end of the mixing scraping assembly 4.

[0024] As Figure 2 、 3 shown, the mixing scraping assembly 4 includes a mixing scraping motor 6, a rotating shaft 7, a scraping adjustment bracket 8, a scraping sliding frame 9 and a foam adsorption scraping rod 10. The mixing scraping motor 6 is supported by the bracket 3. The rotating shaft 7 is arranged on the output shaft of the mixing scraping motor 6 and rotates on the inner bottom wall of the foam mixing bucket 1. The scraping adjustment bracket 8 is fixed on the circumferential surface of the rotating shaft 7. The scraping adjustment bracket 8 is star-shaped and has five sides. A support plate 11 extends from a group of scraping adjustment brackets 8. The self-rotating mixing assembly 5 is arranged on the support plate 11. The scraping sliding frame 9 is slidably connected to the scraping adjustment bracket 8. The foam adsorption scraping rod 10 vertically extends into the foam mixing bucket 1 from the end of the scraping sliding frame 9. The cross-section of the foam adsorption scraping rod 10 is comma-shaped.

[0025] As Figure 4 、 56, the self-rotating mixing assembly 5 includes a self-rotating mixing motor 12, a driving wheel 13, a mixing driven wheel 14, an adjusting chute 15, a mixing shaft 16 and a mixing piece 17. The self-rotating mixing motor 12 is arranged on the support plate 11 and the output shaft of the self-rotating mixing motor 12 passes through the support plate 11. The driving wheel 13 is arranged on the output shaft of the self-rotating mixing motor 12. The mixing driven wheel 14 is connected and sleeved on the outer side of the rotating shaft 7 and meshes with the driving wheel 13. The rotating shaft 7 and The mixing driven wheel 14 is connected through an anti-interference bearing 19, and an adjusting groove 15 is set through the mixing driven wheel 14. A connecting shaft 18 is connected between the scraping adjustment bracket 8 and the adjusting groove 15. The connecting shaft 18 and the adjusting groove 15 are slidably connected. The adjusting groove 15 is set in an arc groove and there are five groups of them in a regular circular array. The mixing shaft 16 extends from the adjusting groove 15 to the same side parallel to the foam adsorption scraping rod 10, and the mixing pieces 17 are arranged in an array on the mixing shaft 16.

[0026] When in use, polystyrene particles are added into the foam mixing barrel 1 when producing the foam board, and the mixing scraping motor 6 is started to drive the rotating shaft 7 to rotate in the foam mixing barrel 1. At this time, the rotating shaft 7 will be linked with the scraping adjustment bracket 8 to rotate with the scraping sliding frame 9 and the foam adsorption scraping rod 10 in the foam mixing barrel 1. With the rotation of the scraping adjustment bracket 8, the entire self-rotating mixing component 5 rotates in a circle with the rotating shaft 7 as the center. At this time, the mixing shaft 16 and the mixing piece 17 rotate and stir the foam board polystyrene particles in the foam mixing barrel 1, and the scraping adjustment bracket 8 also drives the scraping sliding frame 9 and the foam adsorption scraping rod 10 to rotate in a circle, and cooperates with the mixing shaft 16 and the mixing piece 17 to stir the foam board polystyrene particles in the foam mixing barrel 1;

[0027] When the polystyrene particles are electrostatically adsorbed on the inner wall of the foam mixing barrel 1 too much during the production process, the user starts the self-rotating mixing motor 12. At this time, the self-rotating mixing motor 12 drives the driving wheel 13 to rotate, and rotates separately with the mixing driven wheel 14. Under the setting of the anti-interference bearing 19, the rotation of the mixing driven wheel 14 will not interfere with the rotation of the rotating shaft 7. Then the rotation of the mixing driven wheel 14 drives the adjusting chute 15 to rotate in a circle, thereby pushing the mixing shaft 16 to slide in the adjusting chute 15, and changing the scraping sliding frame in a linkage manner. 9 is in the position on the scraping adjustment bracket 8, realizing the effect of the scraping sliding frame 9 sliding on the scraping adjustment bracket 8, and finally driving the foam adsorption scraping rod 10 towards the direction close to the inner wall of the foam mixing barrel 1, and when the end of the foam adsorption scraping rod 10 is released from the inner wall of the foam mixing barrel 1, the self-rotating mixing motor 12 is turned off. At this time, the foam adsorption scraping rod 10 moves together with the scraping adjustment bracket 8 rotating around the rotating shaft 7, and the polystyrene particles electrostatically adsorbed on the foam mixing barrel 1 are scraped off.

[0028] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

[0029] The above description of the present invention and its embodiments is not restrictive. What is shown in the drawings is only one of the embodiments of the present invention, and the actual structure is not limited thereto. In general, if those of ordinary skill in the art are inspired by it and, without departing from the purpose of the present invention, design similar structural forms and embodiments to this technical solution without creative efforts, they shall fall within the protection scope of the present invention.

Claims

1. A mixing device for producing foam boards, comprising a foam mixing barrel (1), characterized in that: A discharge valve (2) is provided through the side wall of the foam mixing barrel (1) near the lower part. The foam mixing barrel (1) extends upward to form a bracket (3), and a mixing scraping assembly (4) is supported on the bracket (3). One end of the mixing scraping assembly (4) is provided with a self-rotating mixing assembly (5).

2. The mixing device for producing foam boards according to claim 1, characterized in that: The mixing scraping assembly (4) includes a mixing scraping motor (6), a rotating shaft (7), a scraping adjustment bracket (8), a scraping sliding bracket (9), and a foam adsorption scraping rod (10). The mixing scraping motor (6) is supported by the bracket (3). The rotating shaft (7) is arranged on the output shaft of the mixing scraping motor (6) and rotates on the inner bottom wall of the foam mixing barrel (1). The scraping adjustment bracket (8) is fixed on the circumferential surface of the rotating shaft (7). The scraping sliding bracket (9) is slidably connected to the scraping adjustment bracket (8). The foam adsorption scraping rod (10) vertically extends into the foam mixing barrel (1) from the end of the scraping sliding bracket (9).

3. The mixing device for producing foam boards according to claim 2, wherein: The scraping adjustment bracket (8) is star-shaped and has five sides. A support plate (11) extends from a group of the scraping adjustment brackets (8). The self-rotating mixing assembly (5) is arranged on the support plate (11).

4. The mixing device for producing foam boards according to claim 3, characterized in that: The self-rotating mixing assembly (5) includes a self-rotating mixing motor (12), a driving wheel (13), a mixing driven wheel (14), an adjustment chute (15), a mixing shaft (16), and mixing members (17). The self-rotating mixing motor (12) is arranged on the support plate (11), and the output shaft of the self-rotating mixing motor (12) passes through the support plate (11). The driving wheel (13) is arranged on the output shaft of the self-rotating mixing motor (12). The mixing driven wheel (14) is sleeved on the outside of the rotating shaft (7) and meshes with the driving wheel (13). The adjustment chute (15) passes through the mixing driven wheel (14). The mixing shaft (16) extends parallel to the foam adsorption scraping rod (10) from the adjustment chute (15). The mixing members (17) are arranged in an array on the mixing shaft (16).

5. The mixing device for producing foam boards according to claim 4, wherein: A connecting shaft (18) is connected between the scraping adjustment bracket (8) and the adjustment chute (15). The connecting shaft (18) is slidably connected to the adjustment chute (15). The adjustment chute (15) is arranged as an arc chute and is provided with five groups in a positive circumferential array.

6. The mixing device for producing foam boards according to claim 4, characterized in that: The rotating shaft (7) and the mixing driven wheel (14) are connected by an anti-interference bearing (19).

7. The mixing device for producing foam boards according to claim 2, wherein: The cross-section of the foam adsorption scraping rod (10) is in the shape of a comma.