Intelligent weighing quality management system
Through the data interoperability and automatic identification technology of the intelligent weighing quality management system, the problem of mismixed materials in the packaging process of optical devices is solved, production efficiency and data accuracy are improved, and product information is automated management.
Patent Information
- Application Number
- CN202421686288.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-17
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2034-07-17
AI Technical Summary
In the packaging process of optical devices, optical jumpers, splitters and optical cable components, there are problems such as mixing different categories and specifications, misinstalling, misinstalling, misinstalling and misinstalling labels, which lead to inefficiency and difficulty in collecting data.
The intelligent weighing quality management system is adopted, including a code scanning gun, weighing device, printing equipment and ERP management system. Through the interoperability of data storage, collection, analysis and alarm modules, the automatic identification and verification of product information is realized, ensuring the accurate weighing and label printing of single-piece and whole boxes of products.
It effectively solves the problem of wrong mixing, improves production efficiency and data collection capabilities, ensures the accuracy and consistency of product information, and avoids errors in manual operations.
Smart Images
Figure CN223116824U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of ERP management systems, and particularly relates to an intelligent weighing quality management system. Background Art
[0002] In the communication field, there are many categories and specifications of optical devices, optical jumpers, splitters, optical cable assemblies, etc., and the production capacity demand is large. Manufacturers need a large amount of manual labor for single-piece weighing and labeling, and whole-box weighing and labeling in the packaging process. In this process, it is very easy to have problems such as misloading, wrong loading, missing loading, and wrong label pasting of different categories and specifications.
[0003] Therefore, improvements need to be made in this regard. Summary of the Utility Model
[0004] The technical problem solved by the utility model is to provide an intelligent weighing quality management system to solve the problems raised in the above background art in view of the defects existing in the above-mentioned prior art.
[0005] To solve the above technical problems, the technical solution adopted by the utility model is as follows: An intelligent weighing quality management system includes: a barcode scanner, which is communicatively connected to a PC terminal, and the barcode scanner scans the product barcode to obtain information; a weighing device, which is communicatively connected to the PC terminal, and the weighing device is used to weigh the product; a printing device, which is communicatively connected to the PC terminal, and the printing device receives instructions from the PC terminal to print labels on the PC terminal. The PC terminal includes an ERP management system; the ERP management system includes a data storage module, a data acquisition module, a data analysis module, an alarm module, a single-piece weighing module, a packing list module, and a whole-box weighing verification module; the data storage module is used to pre-store product information; the data acquisition module is used to collect the information scanned by the scanning gun for the product and the information of the weighing device; the data analysis module compares and analyzes the pre-stored product information in the data storage module with the information scanned by the data acquisition module for the product. When they do not match, an error message is output to the alarm module; the data analysis module compares the information of the weighing device with the information of the single-piece weighing module or the packing list module. When they do not match, an error message is output to the alarm module; the alarm module obtains the error message from the data analysis module and pops up an alarm; the single-piece weighing module is used to set the single-piece product code, single-piece product specification, minimum weight information and maximum weight information corresponding to the single-piece product code and single-piece product specification; the packing list module is used to set the product code and product specification of the product bag label, and the maximum number of pieces that can be packed in a box corresponding to the product code and product specification; the whole-box weighing verification module is used to compare and verify the pre-stored net weight information and package specification information of the whole box with the gross weight information of the whole box.
[0006] Further, the barcode scanner is communicatively connected to the PC terminal in a wired or wireless manner.
[0007] Further, the weighing device is communicatively connected to the PC terminal in a wired or wireless manner.
[0008] Further, the printing device is communicatively connected to the PC terminal in a wired or wireless manner.
[0009] Further, the data storage module is used to pre-store product information including product codes, product specifications, single-piece weight data information, package specifications, maximum number of pieces per carton, and full-case weight data information.
[0010] Further, data intercommunication occurs among the data storage module, data acquisition module, data analysis module, alarm module, single-piece weighing module, packing list module, and full-case weighing verification module.
[0011] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0012] 1. By adopting an ERP management system, product codes, product specifications, single-piece weight data information corresponding to the product codes, package specifications, maximum number of pieces per carton, etc. involved are pre-stored in the background database within the ERP management system; a barcode scanner is used to scan the product codes, and the data is automatically identified by comparing with the ERP management system, and single-piece product labels are printed. When packing, scanning the single-piece product label generates a single-piece bagging label. If the single-piece product label is not from the same work order or the same specification product, the ERP system will perform alarm interception after data analysis, effectively solving problems such as misloading, wrong loading, missing loading, and wrong label pasting of different categories and different specifications.
[0013] 2. Data intercommunication exists among each module, and there is a mutual verification function between the positions of each module. Operations for the next task cannot be performed and an alarm indication is given if the set verification settings are exceeded, which can completely avoid the occurrence of mis-mixed materials.
[0014] 3. By using the single-piece weighing module and the packing list module, the upper and lower limits of the weight of the preset single-piece product are set in the single-piece weighing module, and the packing list module automatically calls the label template, which will not cause wrong printing. The maximum number of pieces per carton is effectively set, and the ERP system will analyze and judge that the maximum number of single-piece products per carton has been exceeded, and then perform alarm interception to avoid overloading. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 is a schematic structural diagram of the present utility model.
[0016] Figure 2 is a schematic structural diagram of the system framework of the ERP.
[0017] Figure 3 It is a schematic diagram of the work process.
[0018] Figure 4 It is a schematic diagram of single-piece weighing.
[0019] Figure 5 It is a schematic diagram of the packing list.
[0020] Figure 6 It is a schematic diagram of barcode comparison and full-box weighing.
[0021] Reference numerals in the drawings: 1. Barcode scanner; 2. PC terminal; 3. Weighing device; 4. Printing device; 5. ERP management system; 6. Data storage module; 7. Data acquisition module; 8. Data analysis module; 9. Alarm module; 10. Single-piece weighing module; 11. Packing list module; 12. Full-box weighing verification module. Detailed implementation manners
[0022] The present utility model will be further described in detail below with reference to the accompanying drawings.
[0023] The embodiments described with reference to the accompanying drawings are exemplary and are intended to explain the present application, and should not be construed as limiting the present application. In the description of the present application, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as limiting the present application. In addition, the terms "first" and "second" are only used for descriptive purposes and should not be construed as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the present application, the meaning of "several" and "multiple" is two or more, unless otherwise specifically defined. In the present application, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed", etc. should be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or an integral connection; it may be a mechanical connection or an electrical connection; it may be directly connected or indirectly connected through an intermediate medium, and it may be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present application can be understood according to specific circumstances. In the present application, unless otherwise clearly specified and limited, the first feature being "above" or "below" the second feature may include the direct contact between the first and second features, or may include the situation where the first and second features are not in direct contact but in contact through other features between them. Moreover, the first feature being "above", "over" and "on" the second feature includes that the first feature is directly above and obliquely above the second feature, or simply means that the first feature is at a higher horizontal level than the second feature. The first feature being "under", "beneath" and "under" the second feature includes that the first feature is directly below and obliquely below the second feature, or simply means that the first feature is at a lower horizontal level than the second feature.
[0024] To solve the problems of wrong mixing and missing materials such as mixed loading, misloading, missing loading, and wrong label pasting of different categories and specifications, such as Figure 1-6As shown in the figure, an intelligent weighing quality management system is provided, including: a barcode scanner 1, which is communicatively connected to a PC 2, and the barcode scanner 1 scans the product barcode to obtain information; a weighing device 3, which is communicatively connected to the PC 2, and the weighing device 3 is used to weigh the product; a printing device 4, which is communicatively connected to the PC 2, and the printing device 4 receives instructions from the PC 2 to print labels; the PC 2, which includes an ERP management system 5; the ERP management system 5 includes a data storage module 6, a data acquisition module 7, a data analysis module 8, an alarm module 9, a single-piece weighing module 10, a packing list module 11, and a full-box weighing verification module 12; the data storage module 6 is used to pre-store product information; the data acquisition module 7 is used to acquire the information scanned by the scanner for the product and the information of the weighing device 3; the data analysis module 8 compares the pre-stored product information in the data storage module 6 with the information scanned by the data acquisition module 7 for the product through data analysis. When they do not match, an error message is output to the alarm module 9; the data analysis module 8 compares the information of the weighing device 3 with the information of the single-piece weighing module 10 or the packing list module 11. When they do not match, an error message is output to the alarm module 9; the alarm module 9 obtains the error message from the data analysis module 8 and pops up an alarm; the single-piece weighing module 10 is used to set the single-piece product code, single-piece product specification, minimum weight information and maximum weight information corresponding to the single-piece product code and single-piece product specification; the packing list module 11 is used to set the product code and product specification of the product bag label, and the maximum number of pieces that can be packed in a box corresponding to the product code and product specification; the full-box weighing verification module 12 is used to compare and verify the pre-stored net weight information, package specification information and gross weight information of the full box.
[0025] In the intelligent weighing quality management system, the barcode scanner 1, the weighing device 3 and the PC 2 are communicatively connected for data transmission. There are a wide variety of product types and specifications involved. During use, after single-piece weighing, a single-piece product barcode label is printed, the single-piece product barcode label is scanned to print a single-piece bag packaging barcode label and then packed into a box, and the single-piece bag packaging barcode label is scanned to retrieve all the products in this box for full-box comparison and verification.
[0026] Therefore, during use, in the ERP system management system of the PC 2, product information is pre-stored in the data storage module 6, where the information includes product code, product specification, single-piece weight data information corresponding to the product code, package specification information, maximum number of pieces that can be packed in a box, storing the weighing information of single-piece products, the weight of full-box products, etc.
[0027] The data acquisition module 7 collects and transmits the scanning information of the barcode scanner 1 and the information of the weighing device 3. For example, when the barcode scanner 1 scans the barcode of a product, it transmits the relevant data of the product to the PC terminal 2. When the weighing device 3 weighs the product, it transmits the weight data of the product to the PC terminal 2.
[0028] The data analysis module 8 analyzes and compares the pre-stored product information in the data storage module 6 with the information of the product scanned by the data acquisition module 7, and compares the information of the weighing device 3 with the information of the single-piece weighing module 10 or the packing list module 11.
[0029] The single-piece weighing module 10 is used to set the single-piece product code, single-piece product specification, minimum weight information and maximum weight information corresponding to the single-piece product code and single-piece product specification.
[0030] The packing list module 11 is used to set the product code and product specification of the product bag label, and the maximum number of pieces that can be packed corresponding to the product code and product specification.
[0031] The following is its specific usage process:
[0032] One: Weighing of single-piece products. The single-piece product code, single-piece product specification, minimum weight information and maximum weight information corresponding to the single-piece product code and single-piece product specification are pre-set on the single-piece weighing module 10.
[0033] Use the barcode scanner 1 to scan the barcode of the product to collect data. Place the single-piece product on the weighing device 3, and the weighing device 3 performs immediate weighing. Compare it with the minimum weight information and maximum weight information of the set single-piece product specification. When the weight of the single-piece product is less than the minimum weight information or greater than the maximum weight information, the alarm module 9 is triggered to alarm with an alarm pop-up window. The underweight and overweight are displayed in red for alarm, and the data cannot be saved. When the weight of the single-piece product is qualified, the weighing information of the single-piece product is transmitted to the data storage module 6 for storage. The ERP system will automatically identify the data and at the same time feedback the data to the printing device 4 connected to the PC terminal 2, and the printing device 4 will automatically print out the single-piece product label.
[0034] Two: Printing of single-piece bag labels
[0035] Scan the single-piece product label with the barcode scanner connected to the PC terminal 2. The scanned information will be collected into the ERP system. After system analysis, the single-piece bag label will be printed by the connected printing device 4. The information on the single-piece bag label is the same as that on the product label. If the product label is not from the same work order or the same specification product, the ERP system will perform an alarm interception after analysis by the data analysis module 8; when scanning the single-piece product label, the ERP system will automatically call the bag label template, which will not cause misprinting. The packing list module 11 sets the upper limit of the full box quantity. After printing a certain number of bag labels, the ERP system will analyze and intercept according to the maximum packing number of single-piece products. For example, if there are 20 pieces of single-piece products per box, after scanning the 21st product, the system will analyze and judge that the maximum packing quantity of single-piece products has been exceeded, and then perform an alarm interception to avoid over-packing this box.
[0036] III: Whole-box verification and weighing
[0037] When there is no abnormality after the whole-box product bag label is printed, the system will perform the weight verification of the whole-box product: Place the whole-box product on the weighing device 3 connected to the PC terminal 2, and scan any single-piece bag label code inside the whole box with the barcode scanner connected to the PC terminal 2. The ERP system will call out the information of all products in this box through the collected single-piece packing barcodes after system analysis; Scan the ASN box code of the whole-box outer box with the barcode scanner connected to the PC terminal 2. At this time, the outer box code is bound to all products in this box and enters the ERP system; At the same time, through the analysis of the ERP system, the single-piece weighing weight information of all products in this box before will be called out, that is, the net weight information of the products in this box; At the same time, the ERP system will compare and verify the weight information on the electronic scale with the net weight information of this box and the package specification information maintained by the ERP system. If the weight information does not exceed 3%, the system will judge it as qualified and record it in the ERP inventory system. If the weighing information verification exceeds an error of 3%, the ERP system will alarm and intercept to avoid abnormal products from entering the inventory system.
[0038] 1. Adopt the ERP management system 5. In the ERP management system 5, the product codes, product specifications, single-piece weight data information corresponding to the product codes, package specification information, maximum packing pieces, etc. involved will be pre-stored in the background database; Use the barcode scanner to scan the product code, and compare the data with the ERP management system 5 for automatic identification, which can identify the product. When it does not match the current product information, an alarm will be issued through the alarm module 9, effectively solving the problems of wrong mixing of different categories and specifications, misloading, missing loading, wrong label pasting, etc.
[0039] 2. Information is interconnected between each module, and there is an inter-check function between the positions of each module. Operations for the next task cannot be performed and an alarm indication will be given if the set check settings are exceeded, which can completely avoid the occurrence of wrong mixing of materials.
[0040] 3. Use the single-piece weighing module 10 and the packing list module 11. The single-piece weighing module 10 sets the upper and lower limits of the weight of the preset single-piece product. The packing list module 11 automatically calls the label template, which will not cause misprinting. The maximum number of items in a box can be effectively set. The ERP system will analyze and judge that the maximum number of items in a box has been exceeded, and then issue an alarm to intercept, avoiding overloading.
[0041] Specifically, the barcode scanner 1 is communicatively connected to the PC terminal 2 in a wired or wireless manner.
[0042] Specifically, the weighing device 3 is communicatively connected to the PC terminal 2 in a wired or wireless manner.
[0043] Specifically, the printing device 4 is communicatively connected to the PC terminal 2 in a wired or wireless manner.
[0044] Specifically, data intercommunication among the data storage module 6, the data acquisition module 7, the data analysis module 8, the alarm module 9, the single-piece weighing module 10, the packing list module 11, and the full-box weighing and verification module 12.
[0045] The above does not impose any limitation on the technical scope of the present invention. Any modification, equivalent change, and modification made to the above embodiments based on the technical essence of the present invention still fall within the scope of the technical solution of the present invention.
Claims
1. An intelligent weighing quality management system, characterized in that, Including: One or more barcode scanners, which are communicatively connected to the PC side, and the barcode scanners scan product barcodes to obtain information; One or more weighing devices, which are communicatively connected to the PC side, and the weighing devices are used to weigh products; Printing equipment, which is communicatively connected to the PC side, and the printing equipment receives instructions from the PC side to print labels; PC side, which includes an ERP management system; The ERP management system includes a data storage module, a data acquisition module, a data analysis module, an alarm module, a single-piece weighing module, a packing list module, and a full-box weighing verification module; The data storage module is used to pre-store product information; The data acquisition module is used to collect the information scanned by the barcode scanners for products and the information of the weighing devices; The data analysis module compares and analyzes the pre-stored product information in the data storage module with the information of the products scanned by the data acquisition module. When they do not match, it outputs error information to the alarm module; the data analysis module compares the information of the weighing devices with the information of the single-piece weighing module or the packing list module. When they do not match, it outputs error information to the alarm module; The alarm module obtains the error information from the data analysis module and pops up an alarm; The single-piece weighing module is used to set the single-piece product code, single-piece product specification, minimum weight information and maximum weight information corresponding to the single-piece product code and single-piece product specification; The packing list module is used to set the product code and product specification of the product bag label, and the maximum number of pieces that can be packed in a box corresponding to the product code and product specification; The full-box weighing verification module is used to compare and verify the pre-stored net weight information and package specification information of the full box with the gross weight information of the full box.
2. The intelligent weighing quality management system according to claim 1, wherein: The barcode scanners are communicatively connected to the PC side in a wired or wireless manner.
3. The intelligent weighing quality management system according to claim 1, wherein: The weighing devices are communicatively connected to the PC side in a wired or wireless manner.
4. The intelligent weighing quality management system according to claim 1, wherein: The printing equipment is communicatively connected to the PC side in a wired or wireless manner.
5. The intelligent weighing quality management system according to claim 1, wherein: The data storage module is used to pre-store product information including product code, product specification, single-piece weight data information, package specification information, maximum number of pieces that can be packed in a box, and full-box weight data information.
6. The intelligent weighing quality management system according to claim 1, wherein: Data intercommunication exists among the data storage module, the data acquisition module, the data analysis module, the alarm module, the single-piece weighing module, the packing list module, and the full-box weighing verification module.