Automatic arrangement device for materials
By designing the screening and arrangement components of the automatic arrangement device, the problem of low material flip and layout efficiency is solved, automatic flip and arrangement is realized, material damage and pollution are reduced, and material arrangement efficiency and quality are improved.
Patent Information
- Application Number
- CN202422201027.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-06
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2034-09-06
AI Technical Summary
In the prior art, the material flips and layout efficiency are low and easy to cause material damage and contamination. Especially when conducting resistance testing of ceramic atomized cores, manual flips are required to lead to low efficiency.
An automatic arrangement device is designed, including a screening assembly, a first arrangement assembly and an electrical control assembly. By vibrating the screening assembly, the material is positioned so that it is positioned as a first surface away from the bearing surface, and the material is vibrating and arranged in the same direction by vibrating the first arrangement assembly, so that it is arranged in the same direction, and the electrical control assembly provides power support.
Automatic flip and arrangement of materials is realized, arrangement efficiency is improved, damage and pollution caused by manual contact is reduced, material loss is reduced, and material quality is improved.
Smart Images

Figure CN223117401U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of material detection, and particularly to an automatic alignment device for materials. Background Art
[0002] Since some materials have a first surface and a second surface with different functions, when performing operations such as testing on the same surface of such materials, it is necessary to manually turn the materials to the same surface and arrange them. For example, the material can be a ceramic atomization core used for assembling into an atomizer. When performing resistance testing on the ceramic atomization core, it is usually necessary to manually turn it so that the electrode surface of the ceramic atomization core faces upward uniformly. However, the efficiency of manual turning, arranging, etc. is low, and it is easy to cause material damage and pollution such as the ceramic atomization core. Therefore, there is an urgent need for a tooling that can automatically turn and arrange materials. Summary of the Utility Model
[0003] The present application provides an automatic alignment device for materials, which can automatically turn and align the materials, improving the alignment efficiency.
[0004] The present application provides an automatic alignment device for materials. The material includes a first surface and a second surface arranged opposite to each other, and the center of gravity of the material is biased towards the first surface. The automatic alignment device includes a screening component, a first alignment component, and an electric control component. The screening component includes a bearing surface and a discharge port. The screening component is used for vibrating and screening the materials so that the materials are positioned with the first surface facing away from the bearing surface, and outputting the materials positioned as above from the discharge port. The feed port of the first alignment component is communicated with the discharge port, and is used for vibrating and aligning the materials, and outputting the materials arranged in the same direction. The electric control component is electrically connected to the screening component and the first alignment component respectively, and is used for providing power to the screening component and the first alignment component.
[0005] In one embodiment, the screening component includes a circular vibrating disk and a transmission track. The circular vibrating disk is provided with a receiving cavity, and a bearing platform is formed on the side wall of the receiving cavity. The transmission track is arranged on the circular vibrating disk and partially located in the receiving cavity. One end of the transmission track is connected to the bearing platform, and the other end of the transmission track is communicated with the feed port of the first alignment component. Wherein, the circular vibrating disk vibrates to screen the materials in the middle section of the transmission track, and the output section of the transmission track outputs the materials positioned as above.
[0006] In one embodiment, the transfer track includes a first arc track, a second arc track, a third arc track, a fourth arc track, and a linear track. One end of the first arc track is connected to the carrier table, and the material on the carrier table enters the first arc track through vibration. The first end of the second arc track is connected to the other end of the first arc track. Along the radial direction of the circular vibrating disk, the dimension of the first end of the second arc track close to the first arc track is greater than the dimension of the first end of the second arc track far from the first arc track. Along the axial direction of the circular vibrating disk, the dimension of the first end of the second arc track close to the first arc track is less than the dimension of the first end of the second arc track far from the first arc track. One end of the third arc track is connected to the second end of the second arc track. The third arc track includes a bottom wall and a side wall, and the side wall is connected to the side of the bottom wall close to the center of the circular vibrating disk. The first end of the fourth arc track is connected to the other end of the third arc track. Along the radial direction of the circular vibrating disk, the dimension of the first end of the fourth arc track close to the third arc track is less than the dimension of the first end of the fourth arc track far from the third arc track. One end of the linear track is connected to the second end of the fourth arc track. The linear track serves as the output section, and the plane where the bottom wall of the linear track is located serves as the bearing surface. The bottom wall of the fourth arc track includes an inclined wall, and the angle between the end of the inclined wall close to the side wall far from the center of the fourth arc track and the plane where the bearing surface is located gradually decreases.
[0007] In one embodiment, the first arranging assembly includes an adjusting assembly and a linear vibrating track. The adjusting assembly is provided with an adjusting platform. The linear vibrating track is arranged on the adjusting platform, and one end of the linear vibrating track is communicated with the discharge port of the screening assembly.
[0008] In one embodiment, the material includes a rectangular ceramic atomizing core. The length of the ceramic atomizing core is greater than the width of the ceramic atomizing core. The automatic arranging device further includes a second arranging assembly, which is communicated with the discharge port of the first arranging assembly. The first arranging assembly is used to output the ceramic atomizing cores arranged along the length direction of the ceramic atomizing core to the second arranging assembly, and the second arranging assembly is used to output the ceramic atomizing cores arranged along the width direction of the ceramic atomizing core.
[0009] In one embodiment, the second arranging assembly includes a supporting assembly, a receiving plate, and a pushing assembly. The supporting assembly is provided with a supporting plate. The receiving plate is detachably installed on the first section of the supporting plate. The receiving plate is perpendicular to the discharge port of the first arranging assembly, and one end of the receiving plate is communicated with the discharge port of the first arranging assembly. The pushing assembly is provided with a push rod, and the push rod is used to push the ceramic atomizing cores on one end of the receiving plate into the other end of the receiving plate.
[0010] In one embodiment, the second arranging assembly further includes a fixing mechanism, which is fixedly connected to the supporting plate. The fixing mechanism is provided with a pressing plate, and the pressing plate is arranged on the side of the supporting plate close to the receiving plate and moves along the direction perpendicular to the plane where the supporting plate is located. The pressing plate is used to press the receiving plate.
[0011] In one embodiment, a slide groove extending along the material arrangement direction of the material receiving plate is provided on one side of the pressing plate close to the material receiving plate, and the push rod pushes the ceramic atomizing core to move along the slide groove.
[0012] In one embodiment, the second arrangement assembly further includes a collecting assembly, which is disposed on a side of the support plate away from the receiving plate, and an opening of the collecting assembly is connected to a space between the support plate and one end of the receiving plate.
[0013] In one embodiment, the second arrangement component also includes a first sensing component, which is electrically connected to the pushing component and is arranged near one end of the receiving plate and the discharge port of the first arrangement component. The first sensing component is used to output a first sensing signal to the pushing component when the ceramic atomization core moves to one end of the receiving plate, and the pushing component drives the push rod to move toward one end of the receiving plate based on the first sensing signal.
[0014] In one embodiment, the automatic arrangement device also includes a second sensing component, which is arranged in the first section of the support plate and is connected to the signal of the electronic control component. The second sensing component is used to output a second sensing signal to the electronic control component when the ceramic atomization core moves to the tail end of the other end of the receiving plate. The electronic control component stops providing power to the screening component and the first arrangement component based on the second sensing signal.
[0015] The beneficial effects of the present application are as follows: the automatic arrangement device provided by the present application comprises a screening component, a first arrangement component and an electric control component, the screening component comprises a bearing surface and a discharge port, the screening component is used to vibrate and screen the material so that the material is positioned as the first surface away from the bearing surface, and the material positioned as above is output from the discharge port; the feed port of the first arrangement component is connected with the discharge port, and is used to vibrate and arrange the material, and output the material arranged in the same direction; the electric control component is electrically connected to the screening component and the first arrangement component respectively, and is used to provide power to the screening component and the first arrangement component. That is, the automatic arrangement device provided by the present application screens the material by setting the screening component, so that the material of various postures is positioned as the material with the first surface away from the bearing surface, and the material is turned over, and the first arrangement component is set to automatically arrange the positioned material so that the material is arranged in the same direction, therefore, the automatic arrangement device of the present embodiment can turn over and arrange the material, and can improve the arrangement efficiency; further, people do not directly contact the material, it is not easy to cause material damage and pollution, and can reduce material loss and improve material quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] To more clearly illustrate the technical solutions in the embodiments of the present application, the following will briefly introduce the accompanying drawings required for the description of the embodiments. Obviously, the accompanying drawings in the following description are only some embodiments of the present application. For those of ordinary skill in the art, without creative efforts, other accompanying drawings can be obtained based on these drawings, where:
[0017] Figure 1 is a schematic structural diagram of an embodiment of the automatic arranging device for materials provided by the present application;
[0018] Figure 2 is a schematic structural diagram of an embodiment of the screening component provided by the present application;
[0019] Figure 3 is a schematic structural diagram of an embodiment of the first arranging component provided by the present application;
[0020] Figure 4 is a schematic structural diagram of an embodiment of the second arranging component provided by the present application;
[0021] Figure 5 is a schematic structural diagram of an embodiment of the pressing plate provided by the present application;
[0022] Figure 6 is a schematic structural diagram of an embodiment of the supporting plate provided by the present application. Detailed implementation manners
[0023] The following will clearly and completely describe the technical solutions in the embodiments of the present application in conjunction with the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only some embodiments of the present application, rather than all embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope protected by the present application.
[0024] It should be noted that if there are directional indications (such as up, down, left, right, front, back...) involved in the embodiments of the present application, the directional indications are only used to explain the relative position relationship and movement conditions between components in a specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indications will also change accordingly.
[0025] In addition, if the embodiments of the present application involve descriptions such as "first" and "second", the descriptions of "first", "second", etc. are for descriptive purposes only, and should not be construed as indicating or implying their relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include at least one such feature. In addition, the technical solutions between the various embodiments may be combined with each other, but it must be based on the ability of those of ordinary skill in the art to implement. When the combination of technical solutions results in contradictions or cannot be implemented, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection required by the present application.
[0026] The present application provides an automatic arranging device for materials, wherein the materials include a first surface and a second surface arranged opposite to each other, and the center of gravity of the materials is biased towards the first surface. Specifically, the materials may be materials with a similar structure such as a ceramic atomizing core, and are not limited herein. Refer to Figure 1 , Figure 1 FIG. is a schematic structural diagram of an embodiment of the automatic arranging device for materials provided by the present application. The automatic arranging device 10 includes a screening component 110, a first arranging component 120, and an electric control component (not shown in the figure). The electric control component is electrically connected to the screening component 110 and the first arranging component 120 respectively. The electric control component can be used, for example, to provide a driving force for the screening component 110 to drive the screening component 110 to vibrate, and can be used, for example, to provide power, driving force and other power for the first arranging component 120. The screening component 110 includes a bearing surface and a discharge port. The screening component 110 is used to vibrate and screen the materials so that the materials are positioned with the first surface facing away from the bearing surface, and output the materials positioned as above from the discharge port. The feed port of the first arranging component 120 is communicated with the discharge port of the screening component 110. The first arranging component 120 is used to vibrate and arrange the materials, and output the materials arranged in the same direction.
[0027] Among them, the electric control component provides power for the screening component 110 and the first arranging component 120. It may be that the electric control component provides power for the electric using mechanisms, electronic components, etc. of the screening component 110 and the first arranging component 120, or may also be to provide control signals, mechanical power, etc. for the screening component 110 and the first arranging component 120, and is not limited herein.
[0028] The automatic arrangement device 10 of the present embodiment provides power to the screening component 110 and the first arrangement component 120 through the electric control component. The screening component 110 can vibrate to screen the materials, so that the materials in various postures are positioned so that the first surface is away from the bearing surface, thereby realizing the flipping of the materials. The first arrangement component 120 is provided to automatically arrange the positioned materials so that the materials are arranged in the same direction. Therefore, the automatic arrangement device 10 of the present embodiment can flip and arrange the materials through vibration, thereby improving the arrangement efficiency. Furthermore, people do not directly contact the materials, which is not easy to cause damage and pollution to the materials, thereby reducing material loss and improving material quality.
[0029] In one embodiment, see Figure 2 , Figure 2 It is a schematic diagram of the structure of an embodiment of the screening component provided in the present application. The screening component 110 of this embodiment includes a circular vibration disk 111 and a transmission track 112, wherein the circular vibration disk 111 is provided with a receiving cavity (not marked in the figure), and the side wall of the receiving cavity is formed with a supporting platform (not marked in the figure). The transmission track 112 is provided on the circular vibration disk 111, and is partially located in the receiving cavity. One end of the transmission track 112 is connected to the supporting platform, and the other end of the transmission track 112 is connected to the feed port of the first arrangement component 120. The circular vibration disk 111 vibrates so that the middle section of the transmission track 112 screens the material, and the output section of the transmission track 112 outputs the positioned material.
[0030] The vibration of the circular vibration plate 111 of the present embodiment drives the transmission track 112 to vibrate. During the vibration process, the material on the support platform enters the transmission track 112. Since the center of gravity of the material is biased toward the first surface, the material is flipped in the middle section of the transmission track 112, and is positioned in the output section of the transmission track 112 with the first surface facing away from the support surface and output to the first arrangement component 120. By utilizing the fact that the center of gravity of the material is biased toward the first surface, the screening component 110 of the present embodiment is provided with the circular vibration plate 111 and the transmission track 112 so that the material is positioned in the vibration process with the first surface facing away from the support surface, thereby realizing the flipping of the material. The screening component 110 of the present embodiment has a simple structure.
[0031] In one embodiment, the screening component 110 further includes a driving motor, which is electrically connected to the electronic control component. The electronic control component provides power to the driving motor, and the driving motor can be used to drive the circular vibration plate 111 to vibrate at a preset frequency.
[0032] In one embodiment, the transfer track 112 includes a first arc track 1121, a second arc track 1122, a third arc track 1123, a fourth arc track 1124, and a linear track 1125. One end of the first arc track 1121 is connected to the carrier table, and the material on the carrier table enters the first arc track 1121 through vibration. The first end 1122a of the second arc track 1122 is connected to the other end of the first arc track 1121. Along the radial direction of the circular vibrating disk 111, the dimension of the first end 1122a of the second arc track 1122 close to the first arc track 1121 is greater than the dimension of the first end 1122a of the second arc track 1122 away from the first arc track 1121. Along the axial direction of the circular vibrating disk 111, the dimension of the first end 1122a of the second arc track 1122 close to the first arc track 1121 is less than the dimension of the first end 1122a of the second arc track 1122 away from the first arc track 1121. One end of the third arc track 1123 is connected to the second end of the second arc track 1122. The third arc track 1123 includes a bottom wall and a side wall, and the side wall is connected to the side of the bottom wall close to the center of the circular vibrating disk 111. The first end 1124a of the fourth arc track 1124 is connected to the other end of the third arc track 1123. Along the radial direction of the circular vibrating disk 111, the dimension of the first end 1124a of the fourth arc track 1124 close to the third arc track 1123 is less than the dimension of the first end 1124a of the fourth arc track 1124 away from the third arc track 1123. The bottom wall of the fourth arc track 1124 includes an inclined wall (not shown in the figure), and the angle between the end of the inclined wall close to the side wall away from the center of the fourth arc track 1124 and the plane of the bearing surface gradually decreases; One end of the linear track 1125 is connected to the second end of the fourth arc track 1124. The linear track 1125 serves as the output section, and the plane where the bottom wall of the linear track 1125 is located serves as the bearing surface.
[0033] Understandably, the material mainly enters the first arc track 1121 in the first posture, where the first posture is that the first surface of the material faces the bottom wall of the first arc track 1121; when the material passes through the second arc track 1122, due to the radial direction of the circular vibrating disk 111, the dimension that the first end 1122a of the second arc track 1122 is close to the first arc track 1121 is larger than the dimension that the first end 1122a of the second arc track 1122 is far from the first arc track 1121. When part of the material in a non-first posture passes through the first end 1122a of the second arc track 1122, it is blocked and falls back into the accommodating cavity. Due to the axial direction of the circular vibrating disk 111, the dimension that the first end 1122a of the second arc track 1122 is close to the first arc track 1121 is smaller than the dimension that the first end 1122a of the second arc track 1122 is far from the first arc track 1121. When the material in the first posture passes through the second arc track 1122, it is converted into the second posture, where the second posture is that the first surface of the material faces the center of the circular vibrating disk 111; due to the center of gravity of the material being biased towards the first surface, and the side wall of the third arc track 1123 is connected to the side close to the center of the circular vibrating disk 111 at the bottom wall, that is, along the radial direction, there is no side wall on the side of the third arc track 1123 far from the center. When the material in a non-second posture passes through the third arc track 1123, it is thrown out and falls back into the accommodating cavity. At this time, since the first surface of the material faces the center of the circular vibrating disk 111, that is, the center of gravity of the material is biased towards the side wall of the third arc track 1123, so the material in the second posture can pass through the third arc track 1123; when the material in the second posture passes through the fourth arc track 1124, since the bottom wall of the fourth arc track 1124 includes an inclined wall, the angle between the end of the inclined wall close to the side wall far from the center of the fourth arc track and the bearing surface gradually decreases, so that the material in the second posture can be flipped by 90°, and along the radial direction, the width of the fourth arc track 1124 gradually increases. Therefore, the material in the second posture is gradually flipped by the inclined wall to the side where the first surface faces away from the inclined wall, and finally is positioned with the first surface facing away from the bearing surface, and finally the positioned material is output through the linear track 1125.
[0034] In another embodiment, in order to reduce the processing difficulty of the second arc track 1122, all dimensions of the second arc track 1122 are the same. However, a dial rod (not shown in the figure) is provided on the inner side wall of the second arc track 1122 close to the center. One end of the dial rod is provided at the connection between the second arc track 1122 and the first arc track 1121, and the other end of the dial rod extends away from the first arc track 1121 to the middle of the second arc track 1122, so that along the radial direction, the dimension between one end of the dial rod and the outer side wall of the second arc track 1122 far from the center is larger than the dimension between the other end of the dial rod and the outer side wall of the second arc track 1122; along the axial direction, the distance between one end of the dial rod and the bottom wall of the second arc track 1122 is smaller than the distance between the other end of the dial rod and the bottom wall of the second arc track 1122.
[0035] In one embodiment, the material includes rectangular material. The bottom wall of the first arc-shaped track 1121 is an outwardly convex arc-shaped wall. When the material passes through the first arc-shaped track 1121, the material changes from a state perpendicular to the loading platform to an inclined state, so that when the material enters the second arc-shaped track 1122, the edges or corners of the material can fully contact the dial rod, so that some materials in a non-first state can be screened out, and the materials in the first state can be converted into the second state, improving the screening rate of the materials.
[0036] For example, the material includes rectangular material. The rectangular material includes a first surface and a second surface arranged opposite to each other, and the center of gravity of the material biases towards the first surface. Among them, the material mainly enters the first arc-shaped track 1121 in a first posture. When the material passes through the second arc-shaped track 1122, some materials in a non-first posture are blocked and fall back into the accommodating cavity when they enter the second arc-shaped track 1122 from the first arc-shaped track 1121 and abut against the dial rod. When the non-first posture material does not abut against the dial rod, it will maintain the non-first posture and pass through the second arc-shaped track 1122. When the material in the first posture passes through the second arc-shaped track 1122, it gradually abuts against the dial rod and is adjusted to the second posture; the material in a non-second posture is thrown out and falls back into the accommodating cavity when passing through the third arc-shaped track 1123; the material maintains the second posture and enters the fourth arc-shaped track 1124. The material in the second posture is gradually flipped by the inclined wall to the side where the first surface faces away from the inclined wall, and finally is positioned with the first surface facing away from the bearing surface, and finally the positioned material is output through the linear track 1125.
[0037] In one embodiment, the transmission track 112 includes a plurality of linear tracks 1125 to achieve multi-track discharging, further improving the material layout efficiency.
[0038] In one embodiment, refer to Figure 3 , Figure 3 is a schematic structural diagram of an implementation of the first alignment component provided by the present application. The first alignment component 120 in this embodiment includes an adjustment component 121 and a linear vibration track 122. Among them, the adjustment component 121 is provided with an adjustment platform 123. The linear vibration track 122 is arranged on the adjustment platform 123, and one end of the linear vibration track 122 is communicated with the discharge port of the screening component 110. It can be understood that the material with the first surface facing away from the bearing surface enters the linear vibration track 122 from the linear track 1125, and multiple materials are arranged along the extending direction of the linear vibration track 122 on the linear vibration track 122, realizing the automatic alignment of the materials in the same direction.
[0039] In one embodiment, the adjusting assembly 121 includes a linear vibration motor 1211, a first substrate 1213, a second substrate 1214, and four screw rods 1212. Among them, the linear vibration motor 1211 is electrically connected to the electric control assembly, and the electric control assembly is used to supply power to the linear vibration motor 1211. On one side of the linear vibration motor 1211 close to the linear vibration track 122, an adjusting platform 123 is formed. On the side of the linear vibration motor 1211 facing away from the linear vibration track 122, the first substrate 1213 and the second substrate 1214 are successively arranged. The four screw rods 1212 are respectively connected to the first substrate 1213 and the second substrate 1214 through nuts. Among them, the linear vibration motor 1211 provides power for the linear vibration track 122 to ensure that the material vibrates and moves rapidly within the linear vibration track 122, thereby meeting the arrangement efficiency. Through the first substrate 1213, the second substrate 1214, and the four screw rods 1212, the linear vibration track 122 can be adjusted in multiple directions of up, down, left, and right.
[0040] In one embodiment, the extending direction and the arrangement direction of the linear track 1125 and the linear vibration track 122 are the same.
[0041] In one embodiment, the material includes a rectangular ceramic atomizing core, and the length of the ceramic atomizing core is greater than the width of the ceramic atomizing core. Continuing to refer to Figure 1 , the automatic arranging device 10 further includes a second arranging assembly 130. Among them, the feeding port of the second arranging assembly 130 is communicated with the discharging port of the first arranging assembly 120. Among them, the first arranging assembly 120 is used to output the ceramic atomizing cores arranged along the length direction of the ceramic atomizing core after positioning to the second arranging assembly 130, and the second arranging assembly 130 is used to output the ceramic atomizing cores arranged along the width direction of the ceramic atomizing core.
[0042] It can be understood that the length of the ceramic atomizing core is greater than the width of the ceramic atomizing core. Therefore, when the ceramic atomizing cores are arranged in the same direction, with the same arrangement size, the number of ceramic atomizing cores arranged along the width direction is more than that arranged along the length direction. Therefore, by setting the second arranging assembly 130, the automatic arranging device 10 of this embodiment enables the ceramic atomizing cores to be automatically arranged along their width direction, thereby increasing the number of ceramic atomizing cores on the material receiving tooling.
[0043] In one embodiment, the second arranging assembly 130 is electrically connected to the electric control assembly, and the electric control assembly provides power for the second arranging assembly 130. It can be that the electric control assembly supplies power to the electric using mechanisms, electronic components, etc. of the second arranging assembly 130, or provides control signals, mechanical power, etc. for the second arranging assembly 130, which is not limited here.
[0044] In one embodiment, referring to Figure 4 , Figure 4It is a schematic structural diagram of an embodiment of the second alignment component provided by the present application. The second alignment component 130 of this embodiment includes a support component 131, a material receiving plate 132, and a material pushing component 133. The support component 131 is provided with a support plate 1311. The material receiving plate 132 is detachably installed on the first section of the support plate 1311. The material receiving plate 132 is vertically arranged with respect to the discharge port of the first alignment component 120, and one end of the material receiving plate 132 is communicated with the discharge port of the first alignment component 120. The material pushing component 133 is arranged on the second section of the support plate 1311. Among them, the material pushing component 133 is provided with a push rod 1331, and the push rod 1331 is used to push the ceramic atomization core on one end of the material receiving plate 132 to move towards the other end of the material receiving plate 132. Thus, by repeatedly pushing a plurality of ceramic atomization cores, the plurality of ceramic atomization cores can be arranged until the material receiving plate 132 is fully covered.
[0045] In this embodiment, the ceramic atomization core enters one end of the material receiving plate 132 from the discharge port of the first alignment component 120 along its length direction. Since the material receiving plate 132 is vertically arranged with respect to the discharge port of the first alignment component 120, the push rod 1331 pushes the ceramic atomization core along its width direction towards the other end of the material receiving plate 132, so that the material is arranged on the material receiving plate 132 along its width direction.
[0046] In one embodiment, the material pushing component 133 further includes a pushing member (not marked in the figure), and the pushing member is connected to the electric control component. For example, the pushing member can be a cylinder of model MXS8-20. The electric control component is used to provide power to the pushing member, and the pushing member is used to drive the push rod 1331 to perform a reciprocating motion, pushing the ceramic atomization core on one end of the material receiving plate 132 towards the other end of the material receiving plate 132 to achieve the purpose of automatic alignment.
[0047] In one embodiment, the support component 131 further includes a support base 1312, and the support plate 1311 is arranged on the support base 1312.
[0048] In one embodiment, a plurality of first magnetic members (not shown in the figure) are provided on the side of the material receiving plate 132 close to the support plate 1311, and a plurality of second magnetic members (not shown in the figure) are provided on the support plate 1311 at corresponding positions. When the material receiving plate 132 is installed on the support plate 1311, the first magnetic member and the second magnetic member are attracted to each other, so that the material receiving plate 132 realizes automatic positioning and at the same time enhances the stability between the material receiving plate 132 and the support plate 1311. Specifically, the first magnetic member and the second magnetic member can be magnets with opposite magnetic poles.
[0049] In one embodiment, the second alignment component 130 further includes a fixing mechanism (not labeled in the figure). The fixing mechanism is fixedly connected to the support plate 1311. The fixing mechanism is provided with a pressing plate 134. The pressing plate 134 is disposed on the side of the support plate 1311 close to the material receiving plate 132 and moves in a direction perpendicular to the plane where the support plate 1311 is located. The pressing plate 134 is used to press the material receiving plate 132. It can be understood that after the material receiving plate 132 is installed on the support plate 1311, the pressing plate 134 can be operated to press on the material receiving plate 132, which can enhance the stability between the material receiving plate 132 and the support plate 1311. When the material receiving plate 132 is disassembled or installed on the support plate 1311, the pressing plate 134 can slide to a side away from the support plate 1311 or the material receiving plate 132, facilitating the installation or disassembly of the material receiving plate 132.
[0050] In one embodiment, referring to Figure 5 , Figure 5 FIG. is a schematic structural diagram of an embodiment of the pressing plate provided by the present application. A chute 1341 extending along the material alignment direction of the material receiving plate 132 is provided on the side of the pressing plate 134 close to the material receiving plate 132. The push rod 1331 pushes the ceramic atomization core to align and move along the chute 1341. By providing the chute 1341 in this embodiment, when the push rod 1331 pushes the ceramic atomization core to move towards the other end of the material receiving plate 132, the ceramic atomization core can be prevented from flying off, and at the same time, the ceramic atomization cores can be arranged neatly.
[0051] In one embodiment, a limiting portion (not labeled in the figure) is formed at the tail of the other end of the material receiving plate 132. The limiting portion is used to limit the material when the material receiving plate 132 is transferred to prevent the material from falling. Among them, according to different material sizes and different lengths of the material receiving plate 132, the number of materials that can be arranged on the material receiving plate 132 can be adjusted according to requirements, which is not limited here.
[0052] In one embodiment, the fixing mechanism further includes a slide rail (not labeled in the figure). The pressing plate 134 slides along the slide rail. The pressing plate 134 is also connected to a pushing member. The pressing plate 134 moves up and down along the slide rail through the pushing member. Specifically, when the automatic alignment device 10 pauses, the pressing plate 134 slides to a side away from the support plate 1311. Before the automatic alignment device 10 starts to work, the pressing plate 134 slides to a side close to the support plate 1311, and after reaching the specified position, the automatic alignment device 10 performs subsequent actions to prevent the material from flying off. If the downward pressure is not in place or times out, it will pause and alarm.
[0053] In one embodiment, the second arrangement assembly 130 further includes a collection assembly 135, which is disposed on a side of the support plate 1311 away from the material receiving plate 132, and an opening of the collection assembly 135 is in communication with the space between the support plate 1311 and one end of the material receiving plate 132. Specifically, the support plate 1311 is provided with a hollow portion in communication with the opening of the collection assembly 135, and the material receiving plate 132 covers the hollow portion. When foreign matter falls on the material receiving plate 132 or the support plate 1311, or there are broken or incomplete materials, the material receiving plate 132 can be operated to move to expose the hollow portion, and the foreign matter can be pushed to move toward the hollow portion, so that the foreign matter or the waste material can fall into the collection assembly 135 through the hollow portion.
[0054] In one embodiment, see Figure 6 , Figure 6 It is a structural schematic diagram of an embodiment of a support plate provided in the present application, and the support plate 1311 is also connected to the discharge port of the first arrangement component 110. Specifically, along the discharge direction of the first arrangement component 110, the end of the first section of the support plate 1311 close to the second section is provided with a mounting groove 1311a, a feed groove 1311b and a receiving groove 1311c that are connected in sequence. The discharge port of the first arrangement component 110 is arranged in the mounting groove 1311a, and the discharge port of the first arrangement component 110 is connected to the feed groove 1311b. Among them, one end of the receiving plate 132 is provided with an extension portion 1321 corresponding to the size of the receiving groove 1311c, and the size of the extension portion 1321 is smaller than the size of the receiving plate 132 without the extension portion 1321, and the extension portion 1321 is arranged in the receiving groove 1311c, wherein the extension portion 1321 can be used to receive materials and can also be used for installation and positioning. The ceramic atomizer core enters the extension part 1321 from the outlet of the first arrangement component 110 through the feed slot 1311b, and the push rod 1331 pushes the ceramic atomizer core on the extension part 1321 to move toward the other end of the receiving plate 132 in sequence along its width direction.
[0055] In one embodiment, the bottom wall of the receiving groove 1311c is provided with a first hollow portion 1311d communicating with the opening of the collecting assembly 135, and the other end of the first section of the support plate 1311 is also provided with a second hollow portion 1311e communicating with the opening of the collecting assembly 135 on a side close to the receiving groove 1311c, wherein the second hollow portion 1311e is located on the other side of the first hollow portion 1311d away from the push rod 1331. In this embodiment, by providing a plurality of hollow portions communicating with the opening of the collecting assembly 135, it is possible to transfer foreign matter or waste on the first section of the support plate 1311 to the collecting assembly 135, thereby reducing the probability of material contamination.
[0056] In one embodiment, the size of the first hollow portion 1311d is smaller than or equal to the size of the bottom wall of the receiving groove 1311c.
[0057] In one embodiment, the collection component 135 includes a box body 1351 and a box body fixing seat 1352. The box body fixing seat 1352 is fixedly installed on the side of the support plate 1311 facing away from the material receiving plate 132. The box body 1351 is provided with an opening, and the box body 1351 is detachably installed on the box body fixing seat 1352. The opening of the box body 1351 communicates with the space between the support plate 1311 and one end of the material receiving plate 132.
[0058] In one embodiment, the second arranging component 130 further includes a first sensing component (not shown in the figure). The first sensing component is electrically connected to the pushing component 133 and is arranged near one end of the material receiving plate 132 and the discharge port of the first arranging component 120. The first sensing component is configured to output a first sensing signal to the pushing component 133 when the ceramic atomization core moves to one end of the material receiving plate 132. The pushing component 133 drives the push rod 1331 to move towards one end of the material receiving plate 132 when receiving the first sensing signal, so as to push the ceramic atomization core towards the other end of the material receiving plate 132. In this embodiment, by providing the first sensing component, the pushing component 133 drives the push rod 1331 to push the ceramic atomization core only when receiving the first sensing signal, improving the discharging accuracy of the pushing component 133.
[0059] In one embodiment, the automatic arranging device 10 further includes a second sensing component (not shown in the figure). The second sensing component is arranged on the first section of the support plate 1311 and is signal-connected to the electric control component. The second sensing component is configured to output a second sensing signal to the electric control component when the ceramic atomization core moves to the tail end of the other end of the material receiving plate 132. The electric control component stops providing power to the screening component 110 and the first arranging component 120 based on the second sensing signal, so that the screening component 110 and the first arranging component 120 pause working. After the ceramic atomization cores on the material receiving plate 132 are transferred, they can be restarted by pressing the start button.
[0060] In one embodiment, the second sensing component includes an optical fiber sensing element (not shown in the figure). An opening is made at the tail of the support plate 1311, and the optical fiber sensing element senses whether the tail of the material receiving plate 132 is full through the opening.
[0061] In one embodiment, the automatic arranging device 10 is further provided with a warning component (not shown in the figure). The warning component is connected to the second sensing component, and the warning component emits a reminder signal when receiving the second sensing signal to remind the operator. The reminder signal can be at least one of a sound signal, a light signal, and a vibration signal.
[0062] In one embodiment, the automatic arranging device 10 further includes a third sensing component (not shown in the figure), and the third sensing component is in signal connection with the electronic control component. Among them, the third sensing component is used to emit a third sensing signal when the pressing plate 134 is pressed against the corresponding position of the material receiving plate 132, and the electronic control component controls the operation of the automatic arranging device 10 based on the third sensing signal. Among them, the signal connection can be a wireless signal connection or a wired signal connection, which is not limited here.
[0063] For example, the extension part of the material receiving plate 132 is arranged in the feeding groove, the pressing plate 134 is pressed against the corresponding position of the material receiving plate 132, the third sensing component emits a third sensing signal representing that the material receiving plate 132 is installed, and the electronic control component controls the screening component 110, the first arranging component 120, and the second arranging component 130 to perform screening and arranging operations based on the third sensing signal; when the pressing plate 134 is not pressed against the material receiving plate 132, or when the material receiving plate 132 is not installed, the third sensing component may not output a signal or output a fourth sensing signal representing not ready. When the electronic control component does not receive the third sensing signal, or controls the screening component 110, the first arranging component 120, and the second arranging component 130 to stop working based on the fourth sensing signal.
[0064] In one embodiment, the automatic arranging device 10 further includes a bottom plate 140, and the bottom plate 140 is used for fixedly installing the screening component 110, the first arranging component 120, the second arranging component 130, and the electronic control component.
[0065] In one embodiment, the size of the bottom plate 140 is 550mm * 450mm * 10mm. It can be seen that the automatic arranging device 10 provided by the present application has a small volume.
[0066] The specific operation process of the automatic arranging device 10 provided by the present application: place the material receiving plate 132 → start → the pressing plate 134 presses down → after the pressing plate 134 is in place → the screening component 110, the first arranging component 120, and the second arranging component 130 start to work → the material receiving plate 132 is full of materials → automatically pause → the pressing plate 134 rises → take the material receiving plate 132.
[0067] The above is only the implementation mode of the present application, and it does not limit the patent scope of the present application. Any equivalent structure or equivalent process transformation made by using the specification and drawings of the present application, or directly or indirectly applied to other related technical fields, shall be included in the patent protection scope of the present application by the same token.
Claims
1. An automatic arranging device for materials, characterized in that, The material includes a first surface and a second surface which are arranged opposite to each other. Among them, the center of gravity of the material is biased towards the first surface. The automatic alignment device includes: A screening component, including a bearing surface and a discharge port. The screening component is used to vibrate and screen the material so that the material is positioned with the first surface facing away from the bearing surface, and output the positioned material from the discharge port. A first alignment component, the feed port of which is communicated with the discharge port, and is used to vibrate and align the material, and output the material arranged in the same direction. An electric control component, electrically connected to the screening component and the first alignment component respectively, and is used to provide power to the screening component and the first alignment component.
2. The automatic arrangement device according to claim 1, characterized in that, The screening component includes: A circular vibrating disk, provided with a receiving cavity, and a bearing platform is formed on the side wall of the receiving cavity. A transmission track, arranged on the circular vibrating disk and partially located in the receiving cavity. One end of the transmission track is connected to the bearing platform, and the other end of the transmission track is communicated with the feed port of the first alignment component. Wherein, the circular vibrating disk vibrates so that the middle section of the transmission track screens the material, and the output section of the transmission track outputs the positioned material.
3. The automatic arrangement device according to claim 2, wherein The transmission track includes: A first arc track, one end of which is connected to the bearing platform, and the material on the bearing platform enters the first arc track through vibration. A second arc track, the first end of which is connected to the other end of the first arc track. Wherein, along the radial direction of the circular vibrating disk, the dimension of the first end of the second arc track close to the first arc track is larger than the dimension of the first end of the second arc track far from the first arc track; along the axial direction of the circular vibrating disk, the dimension of the first end of the second arc track close to the first arc track is smaller than the dimension of the first end of the second arc track far from the first arc track. A third arc track, one end of which is connected to the second end of the second arc track. Wherein, the third arc track includes a bottom wall and a side wall, and the side wall is connected to the side of the bottom wall close to the center of the circular vibrating disk. A fourth arc track, the first end of which is connected to the other end of the third arc track. Wherein, along the radial direction of the circular vibrating disk, the dimension of the first end of the fourth arc track close to the third arc track is smaller than the dimension of the first end of the fourth arc track far from the third arc track. A straight track, one end of which is connected to the second end of the fourth arc track. The straight track serves as the output section, and the plane where the bottom wall of the straight track is located serves as the bearing surface. Wherein, the bottom wall of the fourth arc track includes an inclined wall, and the included angle between one end of the inclined wall close to the side wall of the fourth arc track far from the center of the circle and the plane where the bearing surface is located gradually decreases.
4. The automatic arrangement device according to claim 1, characterized in that, The first alignment component includes: An adjustment component, provided with an adjustment platform. A linear vibrating track, arranged on the adjustment platform, and one end of the linear vibrating track is communicated with the discharge port of the screening component.
5. The automatic arrangement device according to any one of claims 1-4, characterized in that, The material includes a rectangular ceramic atomization core, the length of the ceramic atomization core is greater than the width of the ceramic atomization core, and the automatic arrangement device also includes: The second arrangement component is connected to the discharge port of the first arrangement component, wherein the first arrangement component is used to output the ceramic atomization cores arranged along the length direction of the ceramic atomization cores to the second arrangement component, and the second arrangement component is used to output the ceramic atomization cores arranged along the width direction of the ceramic atomization cores.
6. The automatic arranging device according to claim 5, characterized in that, The second arrangement assembly comprises: A support assembly, provided with a support plate; A receiving plate, detachably mounted on the first section of the support plate, the receiving plate being vertically arranged with the discharge port of the first arrangement component, and one end of the receiving plate being in communication with the discharge port of the first arrangement component; The pusher assembly is arranged on the second section of the support plate. Wherein, the pushing assembly is provided with a push rod, and the push rod is used to push the ceramic atomization core on one end of the receiving plate into the other end of the receiving plate.
7. The automatic arrangement device according to claim 6, characterized in that, The second arrangement component also includes: A fixing mechanism is fixedly connected to the support plate, wherein the fixing mechanism is provided with a pressing plate, the pressing plate is arranged on a side of the support plate close to the receiving plate, and moves in a direction perpendicular to the plane where the support plate is located, and the pressing plate is used to press the receiving plate.
8. The automatic arrangement device according to claim 7, characterized in that, A slide groove extending along the material arrangement direction of the material receiving plate is provided on one side of the pressing plate close to the material receiving plate, and the push rod pushes the ceramic atomizing core to move along the slide groove.
9. The automatic arrangement device according to claim 6, wherein The second arrangement component also includes: A collecting assembly is arranged on a side of the supporting plate away from the receiving plate, and an opening of the collecting assembly is communicated with a space between the supporting plate and one end of the receiving plate.
10. The automatic arrangement device according to claim 6, wherein The second arrangement component also includes: The first sensing component is electrically connected to the pushing component and is arranged near one end of the receiving plate and the discharge port of the first arranging component. The first sensing component is used to output a first sensing signal to the pushing component when the ceramic atomization core moves to one end of the receiving plate. The pushing component drives the push rod to move toward one end of the receiving plate based on the first sensing signal.
11. The automatic arrangement device according to claim 6, characterized in that, The automatic arrangement device also includes: The second sensing component is arranged in the first section of the support plate and is connected to the signal of the electric control component. The second sensing component is used to output a second sensing signal to the electric control component when the ceramic atomization core moves to the tail end of the other end of the receiving plate. The electric control component stops providing power to the screening component and the first arrangement component based on the second sensing signal.