Width clamping guide rail of pearl wool backfilling and waste cleaning all-in-one machine

By dividing the guide rail into two parts, and adjusting the height difference with cylinders, the equipment operation instability and material waste caused by the fixed guide rail height is solved, and the product and template are aligned, which improves production efficiency and reduces costs.

CN223117410UActive Publication Date: 2025-07-18LUZHOU JIALUN MASCH MFG CO LTD
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Patent Information

Application Number
CN202421747959.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-23
Publication Date
2025-07-18
Estimated Expiration
2034-07-23

AI Technical Summary

Technical Problem

In the existing pearl cotton processing, the guide rails are fixed in height and cannot be adjusted, resulting in unstable equipment operation and waste of materials, and the template cannot align with the product.

Method used

Split the guide rail into two parts, and adjust the height difference through the cylinder to ensure smooth entry and flatness of the product. Use the cylinder piston rod to drive the upper guide rail to move upward and press downward to achieve alignment of the product and the template.

Benefits of technology

Improves equipment operation stability, reduces material waste, improves production efficiency and product integrity, and reduces usage costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a width clamping guide rail of a pearl wool backfilling and waste cleaning all-in-one machine, and particularly relates to the field of clamping guide rails, the width clamping guide rail comprises a mounting rail and guide rail supports, each guide rail support comprises a mounting rail, a mounting plate, an adjusting insertion block and stand columns, the guide rail supports are symmetrically arranged, and the stand columns are symmetrically arranged on the mounting plate; and adjusting insertion blocks are mounted on the stand columns. An original integrated guide rail is divided into two independent parts, namely the upper guide rail and the lower guide rail, the air cylinder is additionally arranged for adjusting the height difference between the upper guide rail and the lower guide rail, when pearl wool products need to enter the guide rail, the piston rod of the air cylinder stretches out to drive the upper guide rail to move upwards, and it is guaranteed that the products can enter the guide rail smoothly; after the product completely enters the guide rail, the air cylinder retracts and drives the upper guide rail to move downwards, the upper guide rail presses the product downwards, the product is made to be flat, it is ensured that the product is aligned with the upper die plate, equipment faults are reduced, and the production efficiency and the product perfectness rate are improved.
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Description

Technical Field

[0001] The utility model relates to the field of clamping guide rails, and more specifically, to a width clamping guide rail for an EPE backfilling and waste cleaning integrated machine. Background Technique

[0002] EPE is a new type of environmentally friendly packaging material. It is composed of countless independent air bubbles generated by physical foaming of low-density polyethylene resin. It overcomes the disadvantages of ordinary foaming glue such as being fragile, deformed, and having poor recoverability. It has many advantages such as water resistance, moisture resistance, shock resistance, sound insulation, heat preservation, good plasticity, strong toughness, recyclability, environmental protection, and strong impact resistance. It also has good chemical resistance and is an ideal substitute for traditional packaging materials. When processing EPE, a die-cutting machine is required for cutting. Before cutting, when feeding EPE, guide rails are usually used to limit and guide EPE products. In the prior art, the guide rails used are usually '[ ]' guide rails.

[0003] Since the height of EPE products is not fixed, in the prior art, the height of the guide rail can only be made and installed according to the maximum size to ensure the passability of the product. When making the template, the height of the template must be greater than the height of the guide rail, resulting in unnecessary waste. The guide rail cannot be adjusted up and down. Since most EPE products are adhered with other different materials on the surface, after die-cutting, the whole will be bent, often causing the template and the product to be misaligned and the equipment to malfunction.

[0004] Therefore, a width clamping guide rail for an EPE backfilling and waste cleaning integrated machine is proposed for the above problems. Content of the Utility Model

[0005] In order to overcome the above-mentioned defects of the prior art, an embodiment of the utility model provides a width clamping guide rail for an EPE backfilling and waste cleaning integrated machine to solve the problems raised in the above background technique.

[0006] To achieve the above object, the utility model provides the following technical solution: A width clamping guide rail for an EPE backfilling and waste cleaning integrated machine, including an installation rail and a guide rail bracket. The guide rail bracket includes an installation rail, an installation plate, adjustment insertion blocks, and columns. And two groups of guide rail brackets are symmetrically arranged. The columns are symmetrically arranged on the installation plate, and adjustment insertion blocks are installed on the columns. The adjustment insertion blocks are all fixed to the installation rail;

[0007] The guide rail includes an upper guide rail and a lower guide rail, and the guide rail is symmetrically installed between two groups of guide rail brackets. A cylinder is evenly installed inside the installation rail, and the piston rods at the output ends of the cylinders are all fixedly connected to the upper guide rail.

[0008] Preferably, the installation rail is of a hollow design, and installation slots are evenly opened at the top of the installation rail. The cylinders are placed in the installation slots, and the cylinders are connected to the installation rail by bolts.

[0009] Preferably, openings that match the shape of the adjusting insertion blocks are provided at positions of the installation rails close to the adjusting insertion blocks, and the adjusting insertion blocks are inserted into the openings. The adjusting insertion blocks are first inserted into the installation rails and then fixed by bolts.

[0010] Preferably, the lower guide rail is designed in an "L" shape, and the vertical plate of the lower guide rail is attached to the side wall of the installation rail. A fixing support plate is integrally provided on one side of the lower guide rail close to the installation rail, and the fixing support plate is connected to the bottom of the installation rail by bolts.

[0011] Preferably, clamping rings with an inner diameter adapted to the outer diameter of the upright columns are provided at positions of the adjusting insertion blocks close to the upright columns, and the adjusting insertion blocks have the same height.

[0012] Preferably, the upper guide rail is horizontally arranged above the installation rail, and the piston rods of the output ends of the air cylinders are connected to the upper guide rail by bolts or directly welded to the upper guide rail.

[0013] Technical effects and advantages of the present utility model: Compared with the prior art, the width clamping guide rail of the EPE backfilling and waste cleaning integrated machine splits the original integral guide rail into two independent parts, namely the upper guide rail and the lower guide rail, and at the same time adds an air cylinder to adjust the height difference between the upper guide rail and the lower guide rail. When the EPE product needs to enter the guide rail, the piston rod of the air cylinder extends to drive the upper guide rail to move upward, ensuring that the product can smoothly enter the guide rail. When the product completely enters the guide rail, the air cylinder retracts and drives the upper guide rail to move downward. The upper guide rail presses down on the product to make the product flat, ensuring that the product is aligned with the upper template, reducing equipment failures, improving production efficiency and product integrity rate. At the same time, this design can reduce the height of the upper template, reduce the use cost, and facilitate transportation and storage. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 is a schematic structural diagram of the present utility model.

[0015] Figure 2 is a schematic structural diagram of the guide rail support of the present utility model.

[0016] Figure 3 is a schematic structural diagram of the guide rail of the present utility model.

[0017] Figure 4 is a schematic side view structural diagram of the present utility model.

[0018] Reference numerals are: 1, installation rail; 101, installation groove; 102, opening; 2, upper guide rail; 3, lower guide rail; 301, fixing support plate; 4, air cylinder; 5, installation plate; 6, adjusting insertion block; 601, clamping ring; 7, upright column. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0019] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model. Embodiment

[0020] As shown in the attached Figure 1 The width clamping guide rail of the EPE backfill waste cleaning integrated machine shown includes a mounting rail 1. The guide rail bracket includes a mounting rail 1, a mounting plate 5, an adjusting insert block 6 and a column 7. And two groups of guide rail brackets are symmetrically arranged. The columns 7 are symmetrically arranged on the mounting plate 5, and adjusting insert blocks 6 are installed on the columns 7. The adjusting insert blocks 6 are all fixed to the mounting rail 1.

[0021] The guide rail includes an upper guide rail 2 and a lower guide rail 3, and the guide rail is symmetrically installed between two groups of guide rail brackets. A cylinder 4 is evenly installed inside the mounting rail 1, and the piston rods of the output ends of the cylinders 4 are all fixedly connected to the upper guide rail 2.

[0022] Among them: The cylinder 4 can be used to adjust the height difference between the upper guide rail 2 and the lower guide rail 3. When the EPE product needs to enter the guide rail, the piston rod of the cylinder 4 extends to drive the upper guide rail 2 to move upward to ensure that the product can smoothly enter the guide rail. After the product completely enters the guide rail, the cylinder 4 retracts and drives the upper guide rail 2 to move downward. The upper guide rail 2 presses down on the product to make the product flat and ensure that the product is aligned with the upper template. In addition, the cylinder 4 can be replaced with an electromagnet, a telescopic cylinder, various lead screws and springs, etc. Embodiment

[0023] Based on Embodiment 1, the solution in Embodiment 1 will be further refined and introduced in combination with the following specific working methods. As Figures 1 to 4 shown, see the following description for details:

[0024] As a preferred implementation manner, the mounting rail 1 is of a hollow design, and mounting grooves 101 are evenly opened at the top of the mounting rail 1. The cylinder 4 is placed in the mounting grooves 101, and the cylinder 4 is connected to the mounting rail 1 by bolts; further, the design of the mounting grooves 101 can limit the position of the cylinder 4 to prevent the cylinder 4 from being skewed or shaken, making the lifting of the upper guide rail 2 smoother.

[0025] As a preferred implementation manner, openings 102 that match the shape of the adjusting insert blocks 6 are opened at the positions of the mounting rail 1 close to the adjusting insert blocks 6, and the adjusting insert blocks 6 are inserted into the openings 102. The adjusting insert blocks 6 are first inserted and then fixed by bolts; further, the design of first inserting and then fixing by bolts makes the connection between the adjusting insert blocks 6 and the mounting rail 1 more convenient and stable, not easy to fall off, and the use safety is higher.

[0026] As a preferred embodiment, the lower guide rail 3 is designed in an "L" shape, and the vertical plate of the lower guide rail 3 fits against the side wall of the mounting rail 1. A fixing support plate 301 is integrally provided on one side of the lower guide rail 3 close to the mounting rail 1, and the fixing support plate 301 is connected to the bottom of the mounting rail 1 by bolts; further, the lower guide rail 3 with an "L" shape design and the upper guide rail 2 with a horizontal top can form a structure similar to a "[", which is convenient for limiting and leveling the EPE products.

[0027] As a preferred embodiment, clamping rings 601 with inner diameters adapted to the outer diameters of the columns 7 are provided at positions where the adjusting inserts 6 are close to the columns 7, and the heights of the adjusting inserts 6 are the same; further, the design of the clamping rings 601 enables the height of the adjusting inserts 6 on the columns 7 to be adjustable, which is convenient for adjustment according to actual usage requirements and has stronger practicability. The design with the same height enables the mounting rail 1 installed by using the adjusting inserts 6 to be kept horizontal, and has a better fiber effect on the EPE products.

[0028] As a preferred embodiment, the upper guide rail 2 is horizontally arranged above the mounting rail 1, and the piston rods of the output ends of the air cylinders 4 are all connected to the upper guide rail 2 by bolts or directly welded to the upper guide rail 2; further, when the EPE products need to enter the guide rail, the piston rods of the air cylinders 4 extend to drive the upper guide rail 2 to move upward to ensure that the products can smoothly enter the guide rail. After the products completely enter the guide rail, the air cylinders 4 retract and drive the upper guide rail 2 to move downward, and the upper guide rail 2 presses down on the products to make the products flat.

[0029] The working process of the present utility model is as follows: When in use, first fix the mounting plate 5 at a suitable position at the feeding end of the EPE backfilling and waste removing integrated machine, adjust the height of the adjusting inserts 6 on the columns 7 to make the height of the mounting rail 1 appropriate, then fix the lower guide rail 3 to the mounting rail 1 by bolts, then place the air cylinders 4 into the mounting grooves 101 on the mounting rail 1 and reinforce them with bolts, and then connect the piston rods of the output ends of the air cylinders 4 to the upper guide rail 2 by bolts or directly weld them to the upper guide rail 2. When the device works, when the EPE products need to enter the guide rail, the piston rods of the air cylinders 4 extend to drive the upper guide rail 2 to move upward to ensure that the products can smoothly enter the guide rail. After the products completely enter the guide rail, the air cylinders 4 retract and drive the upper guide rail 2 to move downward, and the upper guide rail 2 presses down on the products to make the products flat and ensure that the products are aligned with the upper template.

[0030] Finally: The above are only the preferred embodiments of the present utility model and are not used to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. Width clamping guide rail of EPE backfill and waste cleaning integrated machine, including installation rail (1) and guide rail bracket, characterized in that: The guide rail bracket includes a mounting rail (1), a mounting plate (5), adjusting inserts (6) and columns (7), and there are two sets of guide rail brackets symmetrically arranged. The columns (7) are symmetrically arranged on the mounting plate (5), and adjusting inserts (6) are installed on the columns (7). The adjusting inserts (6) are fixed to the mounting rail (1). The guide rail includes an upper guide rail (2) and a lower guide rail (3), and the guide rail is symmetrically installed between two sets of guide rail brackets. A cylinder (4) is uniformly installed inside the mounting rail (1), and the piston rods at the output ends of the cylinders (4) are fixedly connected to the upper guide rail (2).

2. The width clamping guide rail of the EPE backfilling and waste cleaning integrated machine according to claim 1, wherein: The mounting rail (1) is of a hollow design, and mounting grooves (101) are uniformly formed at the top of the mounting rail (1). The cylinder (4) is placed in the mounting groove (101), and the cylinder (4) is connected to the mounting rail (1) by bolts.

3. The width clamping guide rail of the EPE backfilling and waste cleaning integrated machine according to claim 1, characterized in that: Openings (102) that match the shape of the adjusting inserts (6) are formed at positions of the mounting rail (1) close to the adjusting inserts (6), and the adjusting inserts (6) are inserted into the openings (102). The adjusting inserts (6) are first inserted into the mounting rail (1) and then fixed by bolts.

4. The width clamping guide rail of the EPE backfilling and waste cleaning integrated machine according to claim 1, wherein: The lower guide rail (3) is designed in an "L" shape, and the vertical plate of the lower guide rail (3) is attached to the side wall of the mounting rail (1). A fixed support plate (301) is integrally provided on one side of the lower guide rail (3) close to the mounting rail (1), and the fixed support plate (301) is connected to the bottom of the mounting rail (1) by bolts.

5. The width clamping guide rail of the EPE backfill and waste cleaning integrated machine according to claim 1, wherein: Clamps (601) with an inner diameter adapted to the outer diameter of the columns (7) are provided at positions of the adjusting inserts (6) close to the columns (7), and the adjusting inserts (6) have the same height.

6. The width clamping guide rail of the EPE backfilling and waste cleaning integrated machine according to claim 1, wherein: The upper guide rail (2) is horizontally arranged above the mounting rail (1), and the piston rods at the output ends of the cylinders (4) are connected to the upper guide rail (2) by bolts or directly welded to the upper guide rail (2).