Stirring steering device for coating production line

By setting up a toggle steering device on the loading chain conveyor line of the coating production line and adjusting the workpiece working surface using the relay drive unit, the problem of low efficiency of spraying the rotor on the multi-sided large workpiece is solved, and efficient rotor operation and reasonable equipment layout are achieved.

CN223117431UActive Publication Date: 2025-07-18SUZHOU LIUSH MACHINERY EQUIP
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Patent Information

Application Number
CN202422481566.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-14
Publication Date
2025-07-18
Estimated Expiration
2034-10-14

AI Technical Summary

Technical Problem

When the existing coating production lines spray large workpieces on multiple sides, the rotation parts are inefficient and the manual or robot layout requirements are high, so it is impossible to efficiently complete multiple surface coating operations.

Method used

The toggle steering device is provided at the storage station of the storage chain conveying line. The first and second driving mechanisms of the relay drive unit are used to rotate the toggle about the rotation axis line, and the direction of the workpiece is adjusted to facilitate the robot or manual operation of the rotary part.

Benefits of technology

It improves the efficiency of the rotary parts, simplifies the layout requirements of robots or manuals, and improves the structural rationality and space utilization of the accumulation chain conveyor line.

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Abstract

The utility model discloses a stirring steering device for a coating production line, the coating production line comprises a power and free chain conveying line suitable for conveying workpieces, the stirring steering device is arranged at a power and free station of the power and free chain conveying line and is constructed to be suitable for stirring steering of the workpieces, and the stirring steering device comprises a supporting frame, a driving device and a driving device, the at least one shifting piece is movably arranged on the supporting frame, and the at least one shifting piece is provided with a rotating shaft axis; the relay driving unit comprises a first driving mechanism and a second driving mechanism, and the first driving mechanism is configured to enable at least one shifting piece to rotate from a first position to a second position by a first angle around the rotating axis in the first rotating direction; and the second driving mechanism is configured to enable the at least one shifting piece to continuously rotate from the second position to a third position by a second angle greater than or equal to the first angle around the rotating shaft axis and along the first rotating direction. The workpiece rotating efficiency of the robot can be improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of surface coating, in particular to a toggle steering device used in a coating production line. Background Art

[0002] Painting production lines usually use accumulation chain conveyor lines to transport large workpieces, and transport large workpieces from the upstream position of the production line to the downstream position according to the process. The process equipment or treatment pools / tanks passed through are commonly surface cleaning, spray degreasing, electrophoresis, electroplating, surface powder spraying / surface painting, curing heating, etc. Because large workpieces have a large load and need to go through many surface coating processes, and often need to be coated separately on multiple surfaces of large workpieces. Usually, manual or robot is set at the accumulation station of the accumulation chain conveyor line to transfer the workpieces to be processed entering the accumulation station, so that the workpieces are grabbed from the current accumulation chain conveyor line and transferred to another accumulation chain conveyor line. For large workpieces that need to be sprayed on multiple sides, it is necessary to set up manual or robot transfer at multiple positions corresponding to the multiple working surfaces of the workpiece, and special workpiece surfaces need to be grasped during the transfer process. The positions of manual workers and robot installation need to be arranged according to the requirements of the different working surfaces of the workpiece, and manual workers can only stand at the working surface of special workpieces that can be grasped. If the designated grasping position for large workpieces cannot be set at the accumulation station of the accumulation chain conveyor line, manual workers cannot work. The layout requirements for the accumulation chain conveyor line are relatively high and the constraints are relatively large. When large workpieces transported on the accumulation chain conveyor line arrive at the accumulation station for accumulation, the spacing between large workpieces is small, and only a single robot can be placed at the transfer position. The robot has a fast beat and cannot grasp all workpieces, which is inefficient. Utility Model Content

[0003] In order to solve the above technical problems, the purpose of the utility model is to provide a toggle steering device for a coating production line which can improve the efficiency of rotating parts.

[0004] In order to solve the above technical problems, the utility model provides a toggle steering device for a coating production line, the coating production line includes a stacking chain conveyor line suitable for conveying workpieces, the toggle steering device is arranged at the stacking station of the stacking chain conveyor line and is constructed to be suitable for toggling and steering the workpiece, the toggle steering device includes: a support frame; at least one toggle member, movably arranged on the support frame, the at least one toggle member having a rotation axis; a relay drive unit, including a first drive mechanism and a second drive mechanism, the first drive mechanism is constructed to rotate the at least one toggle member around the rotation axis along the first rotation direction from a first position to a second position by a first angle, and the second drive mechanism is constructed to rotate the at least one toggle member around the rotation axis and along the first rotation direction from the second position to a second angle greater than or equal to the first angle to a third position.

[0005] According to an embodiment of the present invention, when the at least one toggle member is in the first position, the angle between the at least one toggle member and the support frame is 30° to 45°.

[0006] According to an embodiment of the present invention, when the at least one toggle member is in the second position, the angle between the at least one toggle member and the support frame is 90° to 120°.

[0007] According to an embodiment of the present invention, when the at least one toggle member is in the third position, the angle between the at least one toggle member and the support frame is 135° to 150°, and the first angle is equal to the second angle and is 45° to 60°.

[0008] According to an embodiment of the utility model, the support frame is fixedly mounted on the frame of the accumulation and release chain conveyor line.

[0009] According to one embodiment of the utility model, the at least one toggle member is movably arranged on the support frame through a movable component, the movable component includes a first sliding plate and a second sliding plate which are relatively slidably arranged and have opposite moving directions, the second sliding plate is movably arranged on the support frame, the at least one toggle member is rotatably arranged on the first sliding plate through a rotating shaft, a limiting groove is arranged on the first sliding plate, a toggle portion is arranged at one end of the at least one toggle member, and a limiting portion is arranged at the other opposite end, the limiting portion is limitedly matched with the limiting groove, the first driving mechanism is transmission-connected to the first sliding plate and is constructed to be suitable for driving the first sliding plate to move, and the second driving mechanism is transmission-connected to the second sliding plate and is constructed to be suitable for driving the second sliding plate to move.

[0010] According to an embodiment of the utility model, the first driving mechanism and the second driving mechanism are both cylinders.

[0011] According to one embodiment of the utility model, a first sliding module is arranged between the first sliding plate and the second sliding plate, the first sliding module includes a first sliding rail fixedly arranged on the second sliding plate and extending along the length direction of the support frame, a first slider slidably arranged on the first sliding rail and fixed to the first sliding plate, and a second sliding module is arranged between the second sliding plate and the support frame, the second sliding module includes a second sliding rail fixedly arranged on the support frame and extending along the length direction of the support frame, and a second slider slidably arranged on the second sliding rail and fixed to the second sliding plate.

[0012] According to one embodiment of the utility model, there are multiple toggle members, a part of the multiple toggle members are arranged on one side of the second sliding plate along the length direction of the second sliding plate, and another part of the multiple toggle members are arranged on the other side opposite to the second sliding plate along the length direction of the second sliding plate.

[0013] According to one embodiment of the utility model, there are two first sliding plates, and a plurality of limit grooves are formed on the two first sliding plates. The plurality of limit grooves correspond to the limit parts of the plurality of toggle members, and a synchronous connecting rod is connected between the two first sliding plates.

[0014] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0015] A toggle steering device is installed at the accumulation station of the accumulation chain conveyor line. When the accumulation trolley carrying the coating tool arrives at the accumulation station for parking and accumulation, the first driving mechanism of the relay drive unit drives at least one toggle member to rotate, so that the toggle member rotates from the first position to the second position at a first angle along the first rotation direction around the rotation axis, and the second driving mechanism drives the toggle member to continue to rotate from the second position to the third position around the rotation axis and along the first rotation direction at a second angle greater than or equal to the first angle. The coating tool is toggled by the toggle member to rotate the coating tool by a set angle, which is the sum of the first angle and the second angle. The orientation of different working surfaces of the workpiece can be adjusted, so that the workpiece rotates from one working surface to another working surface, so that the working surface of the workpiece is turned to the manual or robot in advance, which is convenient for the manual or robot to perform the transfer operation between the two accumulation chain conveyor lines, and the transfer efficiency is higher. There is no need to set a transfer robot for grabbing the workpiece at the corresponding positions of multiple different working surfaces of the workpiece, which can simplify the number of transfer robots or manual labor, making the structural layout of the accumulation chain conveyor line more reasonable. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a structural schematic diagram of a toggle steering device according to an embodiment of the utility model applied to a power-and-free chain conveyor line;

[0017] Figure 2 yes Figure 1 A perspective view of the toggle steering device shown in ;

[0018] Figure 3 yes Figure 2 A perspective view of the second driving mechanism (the second cylinder is omitted) of the toggle steering device shown in FIG.

[0019] Figure 4 yes Figure 3 A perspective view of the toggle member shown in ;

[0020] Figure 5 yes Figure 2 A perspective view of a first driving mechanism (first cylinder omitted) of a toggle steering device shown in FIG.

[0021] Figure 6 yes Figure 1 A plan view of the toggle steering device shown in (the toggle member is located in the first position);

[0022] Figure 7 yes Figure 6 A plan view of the toggle steering device shown in (the toggle member is located in the second position);

[0023] Figure 8 yes Figure 7 A plan view of the toggle steering device shown in (the toggle member is in the third position).

[0024] The accompanying reference numerals are as follows:

[0025] 100, toggling steering device; 200, coating vehicle;

[0026] 10, support frame;

[0027] 20, toggling member; 21, toggling portion; 22, limiting portion; 23, rotating shaft; 231, rotation axis line;

[0028] 30, relay driving unit; 31, first driving mechanism; 32, second driving mechanism;

[0029] 40, movable assembly; 41, first sliding plate; 411, limiting groove; 412, synchronous connecting rod; 42, second sliding plate; 43, first sliding module; 431, first sliding rail; 432, first slider; 44, second sliding module; 441, second sliding rail; 442, second slider. Detailed implementation manners

[0030] It is easily understandable that, according to the technical solution of the present utility model, without changing the substantial spirit of the present utility model, those of ordinary skill in the art can propose various structural ways and implementation manners that can be mutually replaced. Therefore, the following detailed implementation manners and the accompanying drawings are only exemplary descriptions of the technical solution of the present utility model, and should not be regarded as the whole of the present utility model or regarded as a limitation or restriction on the technical solution of the present utility model.

[0031] An embodiment of the utility model provides a toggle steering device 100 for a coating production line, wherein the coating production line includes an accumulation chain conveyor line suitable for conveying workpieces, and the toggle steering device 100 is arranged at the accumulation station of the accumulation chain conveyor line, so that when the accumulation trolley of the accumulation chain conveyor line carries the coating tool 200 to the accumulation station for parking and accumulation, the toggle steering device 100 is suitable for toggling the workpiece and rotating the coating tool 200 by a preset angle, so that the workpiece carried by the coating tool 200 is rotated from one working surface to another working surface by a preset angle, so that a transfer robot arranged at a transfer station between two accumulation chain conveyor lines can grab the workpiece from one accumulation chain conveyor line and transfer it to another accumulation chain conveyor line, and continue to perform coating operations on the other working surface of the workpiece. It should be noted that the accumulation chain conveyor line usually includes a frame, a chain track arranged on the frame, a conveyor chain that can be movably arranged on the chain track along the chain track, a driving unit for driving the conveyor chain to move, a load-bearing track arranged on the frame and located below the chain track, and an accumulation trolley that can be movably arranged on the load-bearing track along the load-bearing track. Among them, the accumulation trolley is usually rotatably mounted with a coating tool 200, and the coating tool 200 carries a workpiece. When the accumulation trolley moves to the accumulation station on the load-bearing track, since the conveyor chain and the accumulation trolley are powered off at the accumulation station (usually the pusher head on the conveyor chain is disengaged from the pusher head on the accumulation trolley), the accumulation trolley usually stops at the accumulation station for accumulation, waiting for other power units to intervene and push the accumulation trolley to continue to move along the load-bearing track and leave the accumulation station. The structure and principle of the relevant accumulation chain conveyor line have been found in the prior art. Here, only the technology related to this case is briefly described, and the rest will not be repeated.

[0032] according to Figures 1 to 2 As shown, the toggle steering device 100 includes a support frame 10, a toggle member 20 and a relay drive unit 30. The support frame 10 is fixedly hoisted on the frame (not shown in the figure) of the accumulation chain conveyor line, and the toggle member 20 is movably arranged on the support frame 10. The relay drive unit 30 includes a first drive mechanism 31 and a second drive mechanism 32. The toggle member 20 is relay-driven by the first drive mechanism 31 and the second drive mechanism 32 to rotate a preset angle, so that the toggle member 20 completes the toggle steering operation of the coating tool 200, so that the workpiece carried on the coating tool 200 is rotated from one working surface to another working surface, which is convenient for the robot to grasp and transfer the workpiece in the next step. Since the toggle steering device 100 is installed on the frame as a whole, it is usually located in the upper space of the coating production line. A plurality of toggle steering devices 100 and a plurality of transfer robots can be arranged along the travel path of the accumulation chain conveyor line, so as to facilitate the transfer operation of multiple workpieces at the same time, which not only has high transfer efficiency, but also has high space utilization.

[0033] according toFigures 3 to 5 As shown, the toggle member 20 is movably arranged on the support frame 10 through the movable assembly 40. The movable assembly 40 includes a first sliding plate 41 and a second sliding plate 42 which are relatively slidably arranged and move in opposite directions. The second sliding plate 42 is movably arranged on the support frame 10. The toggle member 20 is rotatably arranged on the first sliding plate 41 through a rotating shaft 23. The rotating shaft 23 has a rotating axis 231. A limiting groove 411 is arranged on the first sliding plate 41. A toggle portion 21 is arranged at one end of the toggle member 20, and a limiting portion 22 is arranged at the other end opposite to the toggle member 20. The limiting portion 22 is limitedly matched with the limiting groove 411. The first driving mechanism 31 is transmission-connected with the first sliding plate 41 and is configured to be suitable for driving the first sliding plate 41 to move. The second driving mechanism 32 is transmission-connected with the second sliding plate 42 and is configured to be suitable for driving the second sliding plate 42 to move. In this embodiment, a first sliding module 43 is arranged between the first sliding plate 41 and the second sliding plate 42, and the first sliding module 43 includes a first slide rail 431 fixedly arranged on the second sliding plate 42 and extending along the length direction of the support frame 10, and a first slider 432 slidably arranged on the first slide rail 431 and fixed to the first sliding plate 41. A second sliding module 44 is arranged between the second sliding plate 42 and the support frame 10, and the second sliding module 44 includes a second slide rail 441 fixedly arranged on the support frame 10 and extending along the length direction of the support frame 10, and a second slider 442 slidably arranged on the second slide rail 441 and fixed to the second sliding plate 42. The first driving mechanism 31 and the second driving mechanism 32 are both cylinders. In other embodiments, the first sliding module 43 and the second sliding module 44 can also be a matching structure of a slider and a slide groove. The first driving mechanism 31 and the second driving mechanism 32 can also use motors, screw rods and other structures, which are not specifically limited.

[0034] In this embodiment, there are multiple toggle members 20, a part of the multiple toggle members 20 is arranged on one side of the second sliding plate 42 along the length direction of the second sliding plate 42, and another part of the multiple toggle members 20 is arranged on the other side opposite to the second sliding plate 42 along the length direction of the second sliding plate 42. There are two first sliding plates 41, and multiple limiting grooves 411 are opened on the two first sliding plates 41. The multiple limiting grooves 411 correspond to the limiting parts 22 of the multiple toggle members 20, and a synchronous connecting rod 412 is connected between the two first sliding plates 41. In other embodiments, the number of toggle members 20 can be set to at least one, two, or more than two, so as to realize the synchronous steering operation of one workpiece, two workpieces, and more than two batches of workpieces, without specific limitation.

[0035] according to Figures 6 to 8As shown, when the first driving mechanism 31 operates, when the first driving mechanism 31 pushes the first sliding plate 41 to move relative to the second sliding plate 42 along the first direction, the limiting portion 22 of the toggling member 20 will move along the limiting groove 411 on the first sliding plate 41, so that the toggling member 20 rotates around the rotation axis 231 along the first rotation direction (i.e., the clockwise direction) from the first position by a first angle to the second position. Then when the second driving mechanism 32 operates, the second driving mechanism 32 pulls the second sliding plate 42 to move relative to the first sliding plate 41 along the second direction opposite to the first direction. The limiting portion 22 of the toggling member 20 will move along the limiting groove 411 of the first sliding plate 41 and the rotating shaft 23 of the toggling member 20 will also move along with the second moving plate, so that the toggling member 20 continues to rotate around the rotation axis 231 along the first rotation direction from the second position by a second angle to the third position.

[0036] It should be noted that when the toggling member 20 is in the first position, the included angle between the toggling member 20 and the support frame 10 is 45°. When the toggling member 20 rotates from the first position by the first angle to the second position, the included angle between the toggling member 20 and the support frame 10 is 90°. When the toggling member 20 rotates from the second position by the second angle to the third position, the included angle between the toggling member 20 and the support frame 10 is 135°. The first angle and the second angle are equal and both are 45°. That is, the actual rotation angle of the toggling member 20 is 90°, which can realize the toggling member 20 to rotate the workpiece by 90°, so that the workpiece rotates from one working surface to another working surface perpendicular thereto. In other embodiments, the stroke of the first driving mechanism 31 and the second driving mechanism 32 can also be extended or shortened, so that when the toggling member 20 is in the first position, the included angle between the toggling member 20 and the support frame 10 can be set between 30° and 45°. When the toggling member 20 is in the second position, the included angle between the toggling member 20 and the support frame 10 can be set between 90° and 120°. When the toggling member 20 is in the third position, the included angle between the toggling member 20 and the support frame 10 can be set between 135° and 150°. And the first angle and the second angle can be equal and be between 45° and 60°, or the second angle is greater than the first angle, which can make the toggling member 20 toggle the workpiece to rotate a preset angle to realize the turning operation between different working surfaces of the workpiece, and the specific details are not limited.

[0037] The technical scope of the present utility model is not limited to the content in the above specification. Those skilled in the art can make various deformations and modifications to the above embodiments without departing from the technical idea of the present utility model, and these deformations and modifications should all fall within the protection scope of the present utility model.

Claims

1. A toggle steering device for a coating production line, the coating production line comprising an accumulation chain conveyor line suitable for conveying workpieces, the toggle steering device is arranged at an accumulation station of the accumulation chain conveyor line and is configured to be suitable for toggle steering of the workpiece, characterized in that: The toggle steering device comprises: Support frame; At least one toggle member is movably disposed on the support frame, and the at least one toggle member has a rotation axis; The relay drive unit includes a first drive mechanism and a second drive mechanism, wherein the first drive mechanism is configured to rotate at least one toggle member around the rotation axis along the first rotation direction from a first position to a second position by a first angle, and the second drive mechanism is configured to rotate at least one toggle member around the rotation axis and along the first rotation direction from the second position to a third position by a second angle greater than or equal to the first angle.

2. The toggle steering device according to claim 1, wherein: When the at least one toggle member is in the first position, the angle between the at least one toggle member and the support frame is 30° to 45°.

3. The toggle steering device according to claim 1, characterized in that: When the at least one toggle member is in the second position, the angle between the at least one toggle member and the support frame is 90° to 120°.

4. The toggle steering device according to claim 1, characterized in that: When the at least one toggle member is in the third position, the angle between the at least one toggle member and the support frame is 135° to 150°, and the first angle is equal to the second angle and is 45° to 60°.

5. The toggle steering device according to claim 1, characterized in that: The support frame is fixedly mounted on the frame of the accumulation and release chain conveyor line.

6. The toggle steering device according to claim 1, characterized in that: The at least one toggle member is movably arranged on the support frame through a movable component, the movable component includes a first sliding plate and a second sliding plate which are relatively slidably arranged and have opposite moving directions, the second sliding plate is movably arranged on the support frame, the at least one toggle member is rotatably arranged on the first sliding plate through a rotating shaft, a limiting groove is arranged on the first sliding plate, a toggle portion is arranged at one end of the at least one toggle member, and a limiting portion is arranged at the other opposite end, the limiting portion is limitedly matched with the limiting groove, the first driving mechanism is transmission-connected to the first sliding plate and is constructed to be suitable for driving the first sliding plate to move, and the second driving mechanism is transmission-connected to the second sliding plate and is constructed to be suitable for driving the second sliding plate to move.

7. The toggle steering device according to claim 6, characterized in that: The first driving mechanism and the second driving mechanism are both cylinders.

8. The toggle steering device according to claim 6, characterized in that: A first sliding module is arranged between the first sliding plate and the second sliding plate, the first sliding module includes a first sliding rail fixedly arranged on the second sliding plate and extending along the length direction of the support frame, a first slider slidably arranged on the first sliding rail and fixed to the first sliding plate, a second sliding module is arranged between the second sliding plate and the support frame, the second sliding module includes a second sliding rail fixedly arranged on the support frame and extending along the length direction of the support frame, and a second slider slidably arranged on the second sliding rail and fixed to the second sliding plate.

9. The toggle steering device according to claim 6, characterized in that: There are multiple toggling members, and a part of the multiple toggling members are arranged on one side of the second sliding plate along the length direction of the second sliding plate, and another part of the multiple toggling members are arranged on the opposite side of the second sliding plate along the length direction of the second sliding plate.

10. The toggle steering device according to claim 9, wherein: There are two first sliding plates, and a plurality of the limiting grooves are formed in the two first sliding plates. The plurality of limiting grooves are correspondingly matched with the limiting portions of the plurality of toggling members, and a synchronous connecting rod is connected between the two first sliding plates.