Automatic arrangement machine for sheet parts

Abstract

The utility model relates to the technical field of automation equipment, in particular to an automatic sheet part arranging machine which comprises a machine base and a jig, a driving assembly is arranged in the machine base, a mounting frame is arranged at the upper end of the machine base, and the driving assembly can drive the mounting frame to vibrate; the jig is connected to the mounting frame, the jig comprises a bottom plate, an arrangement plate and a clamping assembly, the bottom plate is provided with a material storage area, the arrangement plate is connected to the bottom plate, the arrangement plate is fixed by the clamping assembly, and a plurality of closely arranged positioning grooves are formed in the arrangement plate and used for containing the sheet parts. A plurality of sheet parts are placed in the material storage area, then a proper arrangement plate is selected, the arrangement plate is installed on the bottom plate and fixed through the clamping assembly, the driving assembly can drive the installation frame to vibrate, the jig vibrates synchronously, the sheet parts are driven by vibration to automatically enter the positioning groove of the arrangement plate, automatic operation is achieved, and the production efficiency is improved. The production efficiency is improved, manpower and time cost is saved, and human errors are eliminated.

Description

Technical Field

[0001] The utility model relates to the technical field of automation equipment, and particularly relates to an automatic arranging machine for sheet-like parts. Background Art

[0002] In the manufacturing industry, sheet-like parts are often used, including but not limited to patch digital tubes, digital display boards, metal sheet parts, plastic sheet parts, etc. When sheet-like parts need to be arranged as required, the traditional operation method requires workers to arrange the parts one by one, wasting a large amount of manpower and time, with low production efficiency, and the product arrangement is prone to errors, resulting in a high defective rate. Content of the Utility Model

[0003] The utility model aims to solve at least one technical problem existing in the prior art. For this purpose, the utility model provides an automatic arranging machine for sheet-like parts, which can automatically arrange the sheet-like parts and improve the production efficiency.

[0004] An automatic arranging machine for sheet-like parts according to an embodiment of the utility model includes a machine base and a fixture. A driving component is arranged inside the machine base, and a mounting frame is arranged at the upper end of the machine base. The driving component can drive the mounting frame to vibrate; the fixture is connected to the mounting frame. The fixture includes a bottom plate, an arranging plate and a clamping component. A storage area is arranged on the bottom plate. The arranging plate is connected to the bottom plate, and the arranging plate is fixed by the clamping component. A plurality of closely arranged positioning grooves are arranged on the arranging plate for accommodating sheet-like parts.

[0005] The automatic arranging machine for sheet-like parts according to an embodiment of the utility model has at least the following beneficial effects:

[0006] When the automatic arranging machine for sheet-like parts operates, a plurality of sheet-like parts are placed in the storage area, and then a suitable arranging plate is selected, installed on the bottom plate and fixed by the clamping component. The driving component can drive the mounting frame to vibrate, so that the fixture vibrates synchronously. The vibration is used to drive the sheet-like parts to automatically enter the positioning grooves of the arranging plate, realizing automatic operation, improving the production efficiency, saving manpower and time costs, and eliminating human errors.

[0007] According to some embodiments of the utility model, the fixture includes a rear baffle. The rear baffle is provided with a surrounding edge to form the storage area. After the arranging plate is fixed, the top surface of the arranging plate is flush with the top surface of the rear baffle.

[0008] According to some embodiments of the utility model, a plurality of parallel convex ribs are arranged on the top surface of the rear baffle. The plurality of convex ribs are located on the bottom surface of the storage area, and at least one convex rib runs across between the storage area and the arranging plate.

[0009] According to some embodiments of the present utility model, the jig includes a front baffle, and the front baffle is provided with a surrounding edge to form a front storage area. After the arranging plate is fixed, the top surface of the arranging plate is flush with the top surface of the front baffle, and the clamping assembly pushes the front baffle to abut against the arranging plate.

[0010] According to some embodiments of the present utility model, the top surface of the bottom plate is provided with side plates and sliding strips. The side plates are located on two opposite side edges of the bottom plate, and the sliding strips are located between the two side plates. The front baffle and the arranging plate are placed on the sliding strips and can slide. The clamping assembly is fixed to the bottom plate, and the clamping assembly is provided with a telescopic push rod to push the front baffle.

[0011] According to some embodiments of the present utility model, the clamping assembly includes a rotatable handle, and the handle drives the push rod through a link structure.

[0012] According to some embodiments of the present utility model, positioning strips are provided on the opposite side walls of the two side plates. The positioning strips abut against the arranging plate, and the top surface of the positioning strips is higher than the top surface of the arranging plate.

[0013] According to some embodiments of the present utility model, two jigs are provided on the mounting frame, and the two jigs are arranged side by side.

[0014] According to some embodiments of the present utility model, a bellows protective cover is provided between the machine base and the mounting frame, and rollers and adjustable feet are provided on the bottom surface of the machine base.

[0015] According to some embodiments of the present utility model, an operation panel is provided on the side surface of the machine base, and operation knobs and a display screen are provided on the operation panel.

[0016] The additional aspects and advantages of the present utility model will be partially given in the following description, partially become obvious from the following description, or be understood through the practice of the present utility model. Description of the Drawings

[0017] The additional aspects and advantages of the present utility model will become obvious and easy to understand in the description of the embodiments in conjunction with the following drawings, where:

[0018] Figure 1 is a schematic structural diagram of an automatic arranging machine for thin sheet parts according to an embodiment of the present utility model;

[0019] Figure 2 is a schematic structural diagram of the jig in the present utility model;

[0020] Figure 3 is an exploded schematic diagram of the jig in the present utility model.

[0021] The reference numerals are as follows:

[0022] Machine base 100, mounting bracket 110, bellows guard 120, operation panel 130, operation knob 131, display screen 132;

[0023] Fixture 200, stock area 201, bottom plate 210, side plate 211, sliding bar 212, positioning bar 213, arranging plate 220, clamping assembly 230, push rod 231, handle 232, rear baffle 240, convex rib 241, front baffle 250;

[0024] Sheet-like parts 300. Detailed implementation manners

[0025] The embodiments of the present invention will be described in detail below. The examples of the embodiments are shown in the drawings, in which the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the drawings are exemplary and are only used to explain the present invention and should not be construed as a limitation to the present invention.

[0026] In the description of the present invention, it should be understood that the orientation or positional relationship indicated by terms such as up, down, front, rear, left, right, etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present invention.

[0027] In the description of the present invention, unless otherwise clearly defined, terms such as setting, installation, connection, etc. should be understood in a broad sense. Those skilled in the art can reasonably determine the specific meanings of the above terms in the present invention in combination with the specific content of the technical solution.

[0028] Referring to Figures 1 to 3 , an automatic arranging machine for sheet-like parts is proposed in the embodiments of the present invention. The automatic arranging machine for sheet-like parts can automatically arrange sheet-like parts, improving production efficiency and the accuracy of part arrangement.

[0029] The core components of the automatic arranging machine for sheet-like parts include a machine base 100. A driving component is provided inside the machine base 100. An installation bracket 110 is provided at the upper end of the machine base 100. The driving component is used to drive the installation bracket 110 to vibrate. The driving component can use a motor as the power source. The motor converts rotation into reciprocating motion through a conversion structure to drive the installation bracket 110 to vibrate. Considering the heat dissipation requirement brought by the high rotation speed of the motor, ventilation and heat dissipation holes are provided on the side of the machine base 100 to help the motor dissipate heat.

[0030] The fixture 200 is another core component of the automatic aligning machine for sheet-like parts 300. The fixture 200 is connected to the mounting frame 110. The fixture 200 includes a bottom plate 210, an aligning plate 220, and a clamping assembly 230. The function of the bottom plate 210 is to provide a foundation for connecting the mounting frame 110 and fixing other components. A storage area 201 is provided on the bottom plate 210 for storing the sheet-like parts 300 to be aligned. The aligning plate 220 is connected to the bottom plate 210. A plurality of closely arranged positioning grooves 221 are provided on the aligning plate 220. The positioning grooves 221 are specially designed to accommodate the sheet-like parts 300 to achieve positioning and alignment. To ensure the stability and correct positioning of the aligning plate 220, the aligning plate 220 is fixed to the bottom plate 210 through the clamping assembly 230 to ensure the stability of use.

[0031] During the actual use process, the sheet-like parts 300 are first placed in the storage area 201. Then, a suitable aligning plate 220 is selected, the aligning plate 220 is installed on the bottom plate 210 and fixed through the clamping assembly 230. Subsequently, the driving assembly is activated, causing the mounting frame 110 to vibrate, and then driving the aligning plate 220 of the fixture 200 to vibrate. The vibration helps to automatically align the sheet-like parts 300 in the arrangement direction of the positioning grooves 221. The clamping assembly 230 plays a role in fixing the aligning plate 220 during the vibration process to ensure that the parts can be accurately positioned in the corresponding slots during the vibration. The automatic aligning machine for sheet-like parts 300 can effectively improve production efficiency, reduce the time and labor intensity of manually aligning parts, and at the same time ensure the consistency and accuracy of part alignment. In addition, it also allows the replacement of the aligning plate 220 according to the sizes and shapes of different sheet-like parts 300. The positioning grooves 221 on the aligning plate 220 can be set in various layout modes to adapt to the alignment requirements of different types of sheet-like parts 300, having high flexibility and wide adaptability.

[0032] Refer to Figure 3 Regarding the structure of the fixture 200, in some embodiments of the present utility model, the fixture 200 includes a rear baffle 240. The rear baffle 240 forms the storage area 201 by arranging a surrounding edge. The structure is simple, the production cost is low, and it helps to improve the structural strength of the rear baffle 240. The surrounding edge has an opening on the side close to the aligning plate 220 for the sheet-like parts 300 to move to the aligning plate 220 to control the flow of the sheet-like parts 300. After the aligning plate 220 is fixed, its top surface is flush with the top surface of the rear baffle 240, which helps the sheet-like parts 300 to move during the vibration process and prevents the sheet-like parts 300 from being blocked due to height differences.

[0033] Further, a plurality of parallel convex ridges 241 are provided on the top surface of the rear baffle 240, and the plurality of convex ridges 241 are located at the bottom surface of the material storage area 201. The design of the convex ridges 241 helps to guide and disperse the sheet-like parts 300 during the vibration process. The sheet-like parts 300 move automatically during the vibration process. The presence of the plurality of convex ridges 241 will drive the sheet-like parts 300 to disperse and adapt to the positioning grooves 221 on the arranging plate 220. At least one convex ridge 241 runs across between the material storage area 201 and the arranging plate 220. The above layout can serve as a physical barrier. After the vibration stops, the sheet-like parts 300 will not cross the convex ridge 241, and the sheet-like parts 300 are limited in the material storage area 201.

[0034] By designing the rear baffle 240 and the convex ridges 241, the jig 200 not only improves the efficiency and accuracy of arranging the sheet-like parts 300, but also enhances the stability and durability of the equipment.

[0035] Refer to Figure 2 and Figure 3 As shown in, the structure of the jig 200 further includes a front baffle 250. The front baffle 250 also forms a front material storage area through the surrounding edge. It not only provides an additional storage space for the sheet-like parts 300, but also during the vibration arrangement, the sheet-like parts 300 in the front material storage area enter the positioning grooves 221 at the front end of the arranging plate 220, and the sheet-like parts 300 in the material storage area 201 on the rear baffle 240 enter the positioning grooves 221 at the rear end of the arranging plate 220. Moving and arranging from two directions is conducive to saving time and further improving efficiency. After the arranging plate 220 is fixed, the top surface of the arranging plate 220 is flush with the top surface of the front baffle 250, which helps to ensure the smooth movement of the sheet-like parts 300 from the material storage area 201 to the arranging plate 220 and prevent the sheet-like parts 300 from being blocked due to the height difference.

[0036] In addition, a plurality of positions of convex ridges 241 are also provided on the bottom surface of the front material storage area. The design of the convex ridges 241 helps to guide and disperse the sheet-like parts 300 during the vibration process. The sheet-like parts 300 move automatically during the vibration process. The presence of the plurality of convex ridges 241 will drive the sheet-like parts 300 to disperse and adapt to the positioning grooves 221 on the arranging plate 220. At least one convex ridge 241 runs across between the front material storage area and the arranging plate 220. As a physical barrier, after the vibration stops, the sheet-like parts 300 will not cross the convex ridge 241, and the sheet-like parts 300 are limited in the material storage area 201.

[0037] Refer to Figure 2 and Figure 3, in some embodiments of the present utility model, on the top surface of the bottom plate 210 of the fixture 200, side plates 211 and sliding strips 212 are designed. The side plates 211 are located on two opposite side edges of the bottom plate 210, while the sliding strips 212 are located between these two side plates 211. The front baffle 250 and the arranging plate 220 are placed on the sliding strips 212 and can slide on the sliding strips 212. Two spaced-apart sliding strips 212 can be used to more stably support the front baffle 250 and the arranging plate 220, and the sliding process is smoother. The clamping assembly 230 is fixed to the bottom plate 210 and is provided with a telescopic push rod 231 to push the front baffle 250, which can effectively push the front baffle 250 to fix the arranging plate 220. The length dimensions of the arranging plates 220 of different specifications are different, and all can be locked by the clamping assembly 230.

[0038] In some embodiments of the present utility model, positioning strips 213 are provided on the opposite side walls of the two side plates 211. The positioning strips 213 abut against the arranging plate 220 to help limit the arranging plate 220, and the top surface of the positioning strips 213 is higher than the top surface of the arranging plate 220. During the vibration arranging process, the positioning strips 213 play a blocking role to prevent the sheet-like parts 300 from moving outside the arranging plate 220, helping to accelerate the completion of the arrangement.

[0039] Refer to Figure 2 , in some embodiments of the present utility model, the clamping assembly 230 is an important component of the fixture 200. The clamping assembly 230 includes a rotatable handle 232. The handle 232 is a medium for workers to operate and is used to control the movement of the push rod 231. The design of the handle 232 takes into account ergonomics to ensure the comfort and convenience of workers during operation. By rotating the handle 232, the user can easily activate the clamping assembly 230 to drive the push rod 231 to perform corresponding actions. The handle 232 is connected to the push rod 231 through a delicate link structure, which is a form of mechanical transmission (such as a four-bar link), converting the rotational movement of the handle 232 into the linear movement of the push rod 231.

[0040] In addition, the clamping assembly 230 can also use a cylinder or an electric push rod 231 to drive the push rod 231, and can also achieve the clamping of the arranging plate 220. Buttons or foot switches can be designed to control the cylinder or the electric push rod 231 for convenient operation.

[0041] Refer to Figure 1 , in some embodiments of the utility model, two fixtures 200 are provided on the mounting frame 110 of the automatic arranging machine. The two fixtures 200 are arranged side by side. The above structure allows the automatic arranging machine to process two batches of sheet-like parts 300 simultaneously, thereby improving the arranging efficiency and production capacity. The two side-by-side fixtures 200 can be used independently or synchronously, depending on the specific production requirements.

[0042] Structurally, each jig 200 includes a bottom plate 210, an arranging plate 220, and a clamping assembly 230. A material storage area 201 is provided on the bottom plate 210. The arranging plate 220 is connected to the bottom plate 210 and fixed by the clamping assembly 230. A plurality of closely arranged positioning grooves 221 are provided on the arranging plate 220 for accommodating sheet-like parts 300. Two jigs 200 arranged side by side enable the automatic arranging machine to adapt to a wider range of production requirements. For example, two different specifications or types of sheet parts can be arranged simultaneously, or two different processing or assembly stations can be supplied simultaneously on one production line.

[0043] The two jigs 200 arranged side by side enable the automatic arranging machine to adapt to a wider range of production requirements. For example, two different specifications or types of sheet parts can be arranged simultaneously, or two different processing or assembly stations can be supplied simultaneously on one production line.

[0044] Refer to Figure 1 , in some embodiments of the present utility model, there is a bellows shield 120 between the machine base 100 and the mounting frame 110 of the automatic arranging machine. The bellows shield 120 is a flexible protective device that can protect the drive components inside the machine base 100 from being eroded by harmful substances such as dust, dirt, and coolant, thereby extending the service life of the equipment. The bellows shield 120 has the characteristics of long stroke and small compression, and can provide effective protection without affecting the normal operation of the equipment. In addition, the material of the bellows shield 120 usually has good functions such as coolant resistance, oil resistance, dust resistance, and radiation resistance, ensuring the safety of the equipment and a comfortable working environment for the operator.

[0045] The bottom surface of the machine base 100 is also designed with rollers and adjustable feet. The setting of the rollers enables the automatic arranging machine to move easily on a flat ground, facilitating positioning and adjustment on the production line, facilitating the adjustment of the equipment position or moving the equipment between different production lines. The adjustable feet provide stable support and adjust the height of the machine base 100 according to the unevenness of the ground or the working height requirements of the equipment.

[0046] Refer to Figure 1 , in some embodiments of the present utility model, an operation panel 130 is equipped on the side of the machine base 100 of the automatic arranging machine. As an interface for workers to interact with the automatic arranging machine, the operation panel 130 is designed to provide intuitive and convenient operations, enabling workers to easily control various functions. Operation knobs 131 are provided on the operation panel 130 for precise adjustments such as vibration intensity and arranging speed. In addition, a display screen 132 is integrated on the operation panel 130 for displaying the current state and parameter settings of the machine. The display screen 132 can reflect information such as the working mode, running speed, and fault diagnosis of the machine in real time, providing an intuitive feedback on the operation of the machine.

[0047] The embodiments of the present utility model have been described in detail above in conjunction with the accompanying drawings. However, the present utility model is not limited to the above embodiments, and various changes can be made without departing from the spirit of the present utility model within the scope of knowledge possessed by those of ordinary skill in the relevant art.

Claims

1. Automatic arranging machine for sheet-like parts, characterized in that, Including: A machine base, inside which a driving component is arranged, and an installation frame is arranged at the upper end of the machine base, and the driving component can drive the installation frame to vibrate. A jig, connected to the installation frame, the jig includes a bottom plate, an arranging plate and a clamping component, a material storage area is arranged on the bottom plate, the arranging plate is connected to the bottom plate, and the arranging plate is fixed by the clamping component, and a plurality of closely arranged positioning grooves are arranged on the arranging plate for accommodating sheet-like parts.

2. The automatic arranging machine for sheet-like parts according to claim 1, wherein The jig includes a rear baffle, the rear baffle is provided with a surrounding edge to form the material storage area, and after the arranging plate is fixed, the top surface of the arranging plate is flush with the top surface of the rear baffle.

3. The automatic arranging machine for sheet-like parts according to claim 2, wherein, A plurality of parallel convex ridges are arranged on the top surface of the rear baffle, the plurality of convex ridges are located at the bottom surface of the material storage area, and at least one convex ridge runs across between the material storage area and the arranging plate.

4. The automatic arranging machine for sheet-like parts according to claim 2, characterized in that, The jig includes a front baffle, the front baffle is provided with a surrounding edge to form a front material storage area, and after the arranging plate is fixed, the top surface of the arranging plate is flush with the top surface of the front baffle, and the clamping component pushes the front baffle to abut against the arranging plate.

5. The automatic arranging machine for sheet-like parts according to claim 4, characterized in that, Edge plates and sliding strips are arranged on the top surface of the bottom plate, the edge plates are located on two opposite side edges of the bottom plate, the sliding strips are located between the two edge plates, the front baffle and the arranging plate are placed on the sliding strips and can slide, the clamping component is fixed to the bottom plate, and the clamping component is provided with a telescopic push rod to push the front baffle.

6. The automatic arranging machine for sheet-like parts according to claim 5, characterized in that, The clamping component includes a rotatable handle, and the handle drives the push rod through a link structure.

7. The automatic arranging machine for sheet-like parts according to claim 5, wherein Positioning strips are arranged on the opposite side walls of the two edge plates, the positioning strips abut against the arranging plate, and the top surface of the positioning strips is higher than the top surface of the arranging plate.

8. The automatic arranging machine for sheet-like parts according to claim 1, wherein Two jigs are arranged on the installation frame, and the two jigs are arranged side by side.

9. The automatic arranging machine for sheet-like parts according to claim 1, wherein An accordion protective cover is arranged between the machine base and the installation frame, and rollers and adjustable feet are arranged on the bottom surface of the machine base.

10. The automatic aligning machine for sheet-like parts according to claim 1, characterized in that, An operation panel is arranged on the side surface of the machine base, and operation knobs and a display screen are arranged on the operation panel.

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