Arrangement machine for special-shaped supporting leg parts

Abstract

The utility model relates to the technical field of automation equipment, and particularly discloses a special-shaped supporting leg part arranging machine which comprises a machine base, an output device and a jig, the machine base is provided with a jig storage station and a product arranging station, the jig storage station is provided with a first lifting assembly, and the first lifting assembly is provided with a bracket; the product arrangement station is provided with a second lifting assembly, and the second lifting assembly is connected with an arrangement box. The output device is provided with a conveying belt, and the output device is adjacent to an output port of the product arrangement station; the jig comprises a supporting base and a plurality of supporting strips, positioning strips are arranged on the two sides of the supporting base, a plurality of clamping teeth arranged in a single row are arranged on the positioning strips, an inserting groove is formed between every two adjacent clamping teeth, and inserting plates matched with the inserting grooves are arranged on the two sides of each supporting strip. Wherein the bracket is used for supporting one or more stacking jigs, and the arrangement box can contain the jigs so as to arrange special-shaped supporting foot parts. The jig is high in universality, cost is reduced, and production efficiency is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of automation equipment, in particular to a special-shaped foot part arranging machine. Background Art

[0002] In the manufacturing industry, a type of part with special-shaped feet is used, such as Figure 1 As shown, there are many specifications of such parts, with diverse shapes and sizes. After mass production, they need to be densely arranged for the next process. Currently, a large number of special fixtures need to be manufactured to adapt to various specifications of special-shaped foot parts, which is costly. Moreover, when arranging the special-shaped foot parts as required, the traditional operation method is for workers to arrange the special-shaped foot parts one by one and then move them to various devices, wasting a large amount of manpower and time and having low production efficiency. Summary of the Utility Model

[0003] The utility model aims to solve at least one technical problem existing in the prior art. For this purpose, the utility model provides a special-shaped foot part arranging machine, which has a generally adjustable fixture and can automatically convey, greatly improving production efficiency.

[0004] A special-shaped foot part arranging machine according to an embodiment of the utility model includes a machine base, an output device, and a fixture. The machine base is provided with a fixture storage station and a product arranging station. The fixture storage station is provided with a first lifting assembly, the first lifting assembly is provided with a bracket, the product arranging station is provided with a second lifting assembly, and the second lifting assembly is connected with an arranging box; the output device is provided with a conveyor belt, and the output device is adjacent to the output port of the product arranging station; the fixture includes a support base and a plurality of support bars. Positioning bars are arranged on both sides of the support base, and a plurality of singly arranged teeth are arranged on the positioning bars. Slots are formed between two adjacent teeth, and insertion plates matching the slots are arranged on both sides of the support bar; wherein, the bracket is used to support one or more stacked fixtures, and the arranging box can accommodate the fixtures to arrange the special-shaped foot parts.

[0005] The special-shaped foot part arranging machine according to an embodiment of the utility model has at least the following beneficial effects:

[0006] According to the shape and size of the special-shaped support foot parts, determine the slots into which the support bars are correspondingly inserted and the number of support bars, and form a jig capable of arranging the special-shaped support foot parts. Stack multiple jigs on the brackets at the jig storage station, and drive them to rise by the first lifting component so as to be transferred to the arranging box at the product arranging station. Then, a manipulator can be used to move the special-shaped support foot parts onto the jig for arranging, improving production efficiency. Finally, the jig with the arranged special-shaped support foot parts is output through the conveyor belt of the output device, facilitating the next process. The jig can be adjusted according to the shape and size of the special-shaped support foot parts, meeting the arranging requirements of various models of special-shaped support foot parts, improving versatility, and reducing costs; it has the functions of automatic arranging and automatic conveying, greatly improving production efficiency.

[0007] According to some embodiments of the present invention, the support bar is a metal part, two of the support bars are in a group, and an adhesive layer is provided on the top surface of the support bar.

[0008] According to some embodiments of the present invention, the support bar is an aluminum alloy part, and the adhesive layer is a double-sided tape made of high-temperature resistant material.

[0009] According to some embodiments of the present invention, chamfered portions for making way are provided on both sides of the upper end of the locking teeth, and the insertion plate and the insertion slot are in interference fit.

[0010] According to some embodiments of the present invention, the machine base is provided with a rectangular frame, the inner cavity of the rectangular frame forms the jig storage station, the rectangular frame is provided with vertical slide rails, and the bracket is connected to the slide rails through sliders.

[0011] According to some embodiments of the present invention, the first lifting component includes a first motor, a driving wheel, a driven wheel and a belt. The first motor is fixed at the lower end of the rectangular frame, the driving wheel is installed on the output shaft of the first motor, the driven wheel is connected to the upper end of the rectangular frame, the belt is connected between the driving wheel and the driven wheel, and the bracket is fixedly connected to the belt.

[0012] According to some embodiments of the present invention, the rectangular frame is provided with four vertical guiding round bars, and the four guiding round bars are distributed around the jig to guide the lifting of the jig.

[0013] According to some embodiments of the present invention, the second lifting component includes a second motor and a linear module, the second motor is used to drive the linear module, and the arranging box is connected to the linear module.

[0014] According to some embodiments of the present invention, a lifting component is connected to the bottom surface of the arranging box, and the lifting component is used to drive the arranging box to lift.

[0015] According to some embodiments of the present utility model, two sets of the conveyor belts are provided on the output device, and the two sets of conveyor belts are distributed at intervals in the vertical direction.

[0016] Additional aspects and advantages of the present utility model will be given in part in the following description, become apparent in part from the following description, or be understood through the practice of the present utility model. Brief Description of the Drawings

[0017] Additional aspects and advantages of the present utility model will become apparent and be readily understood in conjunction with the following description of the embodiments with reference to the accompanying drawings, in which:

[0018] Figure 1 is a schematic structural view of a special-shaped support foot part;

[0019] Figure 2 is a schematic structural view of a special-shaped support foot part arranging machine of the present utility model;

[0020] Figure 3 is a schematic structural view of the base part in the present utility model Figure 1 ;

[0021] Figure 4 is a schematic structural view of the base part in the present utility model Figure 1 ;

[0022] Figure 5 is a schematic structural view of a fixture in the present utility model;

[0023] Figure 6 is an exploded schematic view of the fixture in the present utility model.

[0024] The reference numerals are as follows:

[0025] Base 100, first lifting assembly 110, first motor 111, driving wheel 112, driven wheel 113, belt 114, bracket 120, second lifting assembly 130, second motor 131, linear module 132, arranging box 140, rectangular frame 150, vertical slide rail 151, guiding round rod 152, lifting assembly 160;

[0026] Output device 200, conveyor belt 210;

[0027] Fixture 300, support base 310, support bar 320, insertion plate 321, positioning bar 330, tooth 331;

[0028] Special-shaped support foot part 400. Detailed Embodiments

[0029] Embodiments of the present utility model will be described in detail below. Examples of the embodiments are shown in the accompanying drawings, where the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the accompanying drawings are exemplary and are only used to explain the present utility model and should not be construed as a limitation of the present utility model.

[0030] In the description of the present utility model, it should be understood that with regard to the orientation description, such as the orientation or positional relationship indicated by up, down, front, back, left, right, etc., is based on the orientation or positional relationship shown in the accompanying drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present utility model.

[0031] In the description of the present utility model, unless otherwise clearly defined, words such as setting, installation, connection, etc. should be understood in a broad sense, and those skilled in the art can reasonably determine the specific meaning of the above words in the present utility model in combination with the specific content of the technical solution.

[0032] Referring to Figures 1 to 6 , embodiments of the present utility model provide a special-shaped support foot parts arranging machine. The special-shaped support foot parts arranging machine adopts a general-purpose adjustable fixture and can automatically convey, greatly improving the production efficiency.

[0033] The special-shaped support foot parts arranging machine mainly includes the following key parts: a machine base 100, an output device 200, and a fixture 300. The machine base 100 is the basic structure of the arranging machine. There are two special workstations on the machine base 100: a fixture storage workstation and a product arranging workstation. The fixture storage workstation is used to store the fixture 300 to be used, and the product arranging workstation is the space for arranging the special-shaped support foot parts 400. In the fixture storage workstation, a first lifting component 110 is provided. The first lifting component 110 is provided with a bracket 120, and the bracket 120 is designed to support one or more stacked fixtures 300 to facilitate lifting and taking the fixture 300 to the using position when needed. The product arranging workstation is equipped with a second lifting component 130. The second lifting component 130 is connected with an arranging box 140. The function of the arranging box 140 is to accommodate the fixture 300 and perform the arranging work of the special-shaped support foot parts 400. The output device 200 is adjacent to the output port of the product arranging workstation and is provided with a conveyor belt 210 to convey the fixture 300 with the arranged special-shaped support foot parts 400 out for subsequent processing or packaging processes.

[0034] The fixture 300 is the core component of the arranging machine, including a support base 310 and multiple support bars 320. Positioning bars 330 are provided on both sides of the support base 310, and multiple single-row arranged teeth 331 are provided on the positioning bars 330. Slots are formed between adjacent teeth 331 for accommodating the insertion plates 321 of the support bars 320. The multiple slots allow the support bars 320 to be inserted in different combinations to adapt to the special-shaped leg parts 400 of different shapes and sizes. Insertion plates 321 that cooperate with the slots are provided on both sides of the support bars 320, so that the support bars 320 can be stably fixed on the support base 310.

[0035] In actual operation, according to the specific shape and size of the special-shaped leg parts 400, appropriate slots and the number of support bars 320 can be selected to assemble the fixture 300 suitable for arranging the special-shaped leg parts 400. The fixtures 300 are stacked and placed on the bracket 120 at the fixture storage station. Through the lifting of the first lifting assembly 110, the fixtures 300 are lifted to an appropriate height and can be directly transferred to the arranging box 140 at the product arranging station, or can be transferred to the arranging box 140 at the product arranging station through a transfer component such as a manipulator. Inside the arranging box 140, multiple special-shaped leg parts 400 are placed on the fixture 300 for arranging. After the arranging is completed, the fixture 300 is output through the conveyor belt 210 of the output device 200 for the next process.

[0036] The special-shaped leg part arranging machine has a fixture 300 that can be freely adjusted to meet the arranging requirements of different parts, eliminating the need to separately design and manufacture dedicated fixtures 300 for each part, thereby improving the versatility of the fixture 300 and reducing costs. A manipulator can be used to move the special-shaped leg parts 400 onto the fixture 300 for arranging, improving production efficiency. Finally, the fixture 300 with the arranged special-shaped leg parts 400 is output through the conveyor belt 210 of the output device 200, facilitating the next process. It has the functions of automatic arranging and automatic conveying, greatly improving production efficiency.

[0037] According to the specific implementation manner of the special-shaped leg part arranging machine, the structure of the fixture 300 will be introduced in detail below.

[0038] In some embodiments of the present utility model, the support bars 320 in the fixture 300 are made of metal. The support bars 320 are made of metal parts, having high structural strength and durability, and the melting point of the metal is high, so they can be used in high-temperature environments such as curing furnaces and heating furnaces. Usually in use, two support bars 320 are grouped together. According to the size of the special-shaped leg parts 400, three support bars 320 can also be selected, etc. Through the adhesive layer provided on the top surface of the support bars 320, the arranged special-shaped leg parts 400 are fixed to facilitate subsequent handling, conveying, and processing.

[0039] Furthermore, the support bar 320 is made of aluminum alloy, which is a lightweight but high-strength material, and is very suitable for the application of the support bar 320, which is conducive to the assembly of the jig 300 by workers. The corrosion resistance and easy processing of the aluminum alloy also make the support bar 320 more durable and easy to maintain. The adhesive layer uses double-sided tape made of high-temperature resistant material, so that the double-sided tape can maintain its adhesive properties in a high-temperature environment, which is conducive to the subsequent process that requires heating.

[0040] In some embodiments of the present invention, Figure 6 As shown, both sides of the upper end of the latch 331 are provided with a clearance chamfer, which helps to simplify the installation process of the support bar 320, so that the plug plate 321 can be more easily inserted into or removed from the slot. The clearance chamfer provides a smooth transition area, reduces the collision and friction between the plug plate 321 and the latch 331, and thus reduces the resistance and possible wear during installation.

[0041] Moreover, the fit between the plug plate 321 and the slot is an interference fit, that is, the width of the plug plate 321 is slightly larger than the size of the slot, and a certain amount of force is required to fully insert the plug plate 321 into the slot. The interference fit provides a holding force to ensure that the support bar 320 will not loosen due to vibration or accidental collision during use. The above-mentioned fastening method enables the fixture 300 to have higher stability and reliability when arranging the special-shaped support leg parts 400, and is convenient for disassembly and assembly.

[0042] In some embodiments of the present invention, Figure 3 and Figure 4 As shown, the base 100 includes a rectangular frame 150, and the inner cavity of the frame forms a jig storage station, so that the jig 300 can be stored in a protected space for easy management and access. Vertical slide rails 151 are arranged inside the rectangular frame 150. These slide rails 151 are the guide mechanism for the lifting and lowering movement of the bracket 120. The bracket 120 is connected to the slide rails 151 through a slider, and the slider moves along the slide rails 151, so that the bracket 120 can be lifted and lowered in the jig storage station. Two slide rails 151 are provided to make the movement of the bracket 120 more stable, so as to drive the lifting and lowering of the jig 300. During the arrangement operation, when the jig 300 needs to be lifted, the first lifting assembly 110 is activated, driving the bracket 120 to rise along the vertical slide rails 151, and the jig 300 is then lifted to the access position.

[0043] In some embodiments of the present invention, Figure 3 and Figure 4As shown, the first lifting assembly 110 includes a first motor 111, a driving wheel 112, a driven wheel 113, and a belt 114. The first motor 111 is fixed to the lower end of the rectangular frame 150 and serves as the source of lifting power. The driving wheel 112 is mounted on the output shaft of the first motor 111, and the driven wheel 113 is connected to the upper end of the rectangular frame 150. They form a transmission relationship through the belt 114 to ensure the transmission of force and the synchronization of movement. When the first motor 111 is started, the driving wheel 112 and the driven wheel 113 cooperate to drive the belt 114 to move. The bracket 120 is connected to the vertical slide rail 151 through a slider and is fixedly connected to the belt 114. When the first motor 111 is started, the belt 114 drives the bracket 120 to move up and down along the slide rail 151, realizing the lifting of the jig 300. The belt 114 can be a synchronous belt for more accurate distance. The belt 114 transmission system has the advantages of simple structure, convenient maintenance, and low cost, which helps to reduce the manufacturing and maintenance costs of the whole machine.

[0044] In some embodiments of the present invention, as Figure 3 and Figure 4 shown, four vertical guide round rods 152 are designed inside the rectangular frame 150. The four guide round rods 152 are circumferentially distributed along the jig 300. Each guide round rod 152 has a smooth surface and precise dimensions to reduce friction and provide a smooth guiding effect. During the lifting process of the jig 300, due to the presence of the four guide round rods 152, the jig 300 can remain vertical and stable during lifting, avoiding tilting or deviation.

[0045] It can be understood that the second lifting assembly 130 includes a second motor 131 and a linear module 132. The second motor 131 is the power source of the linear module 132, responsible for providing the power required by the linear module 132 to achieve the precise vertical movement of the arrangement box 140. The linear module 132 is a device that converts the rotational motion of the motor into linear motion. It can provide stable and precise displacement to ensure the positioning accuracy of the arrangement box 140 during the lifting process.

[0046] In some embodiments of the present invention, as Figure 3 and Figure 4 shown, a lifting assembly 160 is connected to the bottom surface of the arrangement box 140. The lifting assembly 160 is used to drive the arrangement box 140 to move to realize the lifting of the jig 300, thereby pushing the jig 300 up or down to the output position. The above design enables the jig 300 to accurately move to the set position for arranging the special-shaped support foot parts 400. The power source of the lifting assembly 160 can be an electric push rod or other power devices with other structures.

[0047] In some embodiments of the present invention, as Figure 1As shown, the output device 200 is provided with two groups of conveyor belts 210, and the two groups of conveyor belts 210 are distributed at intervals in the vertical direction, allowing the arranged special-shaped support leg parts 400 to be effectively conveyed to the next production process through the conveyor belts 210. The two groups of conveyor belts 210 can be independently controlled to adapt to different conveying speed and height requirements, so that the arranged special-shaped support leg parts 400 are conveyed smoothly and orderly. In addition, the design of the conveyor belt 210 can include various types, such as roller type, belt type, plate type, etc.

[0048] The embodiments of the present utility model have been described in detail above in conjunction with the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those of ordinary skill in the art to which the present utility model pertains, various changes can also be made without departing from the gist of the present utility model.

Claims

1. The special-shaped support leg part arranging machine is characterized in that Comprising: A machine base, on which a fixture storage station and a product alignment station are provided. A first lifting assembly is provided at the fixture storage station, a bracket is provided on the first lifting assembly, a second lifting assembly is provided at the product alignment station, and an alignment box is connected to the second lifting assembly. An output device, provided with a conveyor belt, and the output device is adjacent to the output port of the product alignment station. A fixture, comprising a support base and a plurality of support bars. Positioning bars are provided on both sides of the support base, a plurality of singly arranged teeth are provided on the positioning bars, slots are formed between two adjacent teeth, and insertion plates adapted to the slots are provided on both sides of the support bars. Wherein, the bracket is used to support one or more stacked fixtures, and the alignment box can accommodate the fixtures to perform alignment of shaped leg parts.

2. The special-shaped support foot part arranging machine according to claim 1, wherein The support bars are metal parts, two support bars form a group, and an adhesive layer is provided on the top surface of the support bars.

3. The special-shaped support foot part arranging machine according to claim 2, characterized in that The support bars are aluminum alloy parts, and the adhesive layer is a double-sided adhesive of high-temperature resistant material.

4. The special-shaped support foot part arranging machine according to claim 1, wherein, Relief chamfers are provided on both upper ends of the teeth, and the insertion plates and the slots are in interference fit.

5. The special-shaped support foot part arranging machine according to claim 1, characterized in that, The machine base is provided with a rectangular frame, the inner cavity of the rectangular frame forms the fixture storage station, the rectangular frame is provided with vertical slide rails, and the bracket is connected to the slide rails through sliders.

6. The special-shaped support foot part arranging machine according to claim 5, characterized in that, The first lifting assembly includes a first motor, a driving wheel, a driven wheel and a belt. The first motor is fixed at the lower end of the rectangular frame, the driving wheel is mounted on the output shaft of the first motor, the driven wheel is connected to the upper end of the rectangular frame, the belt is connected to the driving wheel and the driven wheel, and the bracket is fixedly connected to the belt.

7. The special-shaped support foot part arranging machine according to claim 5, wherein Four vertical guide round bars are provided on the rectangular frame, and the four guide round bars are distributed around the fixture to guide the lifting of the fixture.

8. The special-shaped support foot part arranging machine according to claim 1, characterized in that, The second lifting assembly includes a second motor and a linear module, the second motor is used to drive the linear module, and the alignment box is connected to the linear module.

9. The special-shaped support leg part arranging machine according to claim 8, characterized in that, A lifting assembly is connected to the bottom surface of the alignment box, and the lifting assembly is used to drive the alignment box to lift.

10. The special-shaped support foot part arranging machine according to claim 9, characterized in that The output device is provided with two groups of conveyor belts, and the two groups of conveyor belts are distributed at intervals in the vertical direction.

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