Stacking and discharging mechanism of feeding and embossing machine
By designing a feeding embossing machine stacking and discharge mechanism with lifting seats, brackets and neat mechanisms, the problem of traditional feeding embossing machines that require shutdown and uneven materials is solved, and the processing and materials that do not shut down are neat, improving production efficiency and equipment stability.
Patent Information
- Application Number
- CN202521146857.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-06
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2035-06-06
AI Technical Summary
The stacking and discharge mechanism of traditional feeding embossers requires shutdown to receive materials, which consumes time and is prone to wear and uneven stacking of materials, which affects production efficiency and quality.
A stacking and discharge mechanism including a lifting seat, a bracket, a neat mechanism and a translation drive mechanism is designed to achieve unstoppable feeding, and the neatness of material is ensured through the neat mechanism on the front and rear sides. The coordinated work of the middle indirect material pallet and the lifting seat is used to optimize the discharge process.
It realizes rapid transfer and temporary storage of materials, ensures production continuity, improves production efficiency, reduces equipment wear and manual intervention, and improves the neatness and stability of material stacking.
Smart Images
Figure CN223117491U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of embossing machine equipment, and particularly relates to a stacking and discharging mechanism of a feeding embossing machine. Background Art
[0002] In industrial production, as an important equipment for material processing, the efficiency and quality of the discharging link of the feeding embossing machine have a key impact on the overall production process. Most of the traditional stacking and discharging mechanisms of the feeding embossing machine adopt the method of stopping the machine to receive materials. After the stacked materials reach a certain quantity, the equipment needs to be suspended, and manual handling or other auxiliary equipment is used to transfer the materials. This not only consumes a lot of time and reduces production efficiency, but also the frequent starting and stopping of the machine is likely to cause additional wear to the equipment and increase the maintenance cost.
[0003] In addition, the traditional stacking and discharging mechanism performs poorly in terms of the neatness of the materials. Due to the lack of effective limiting and sorting devices, the stacked materials are often uneven, which brings inconvenience to the subsequent material handling, storage and processing. Content of the Utility Model
[0004] The problem to be solved by the utility model is to provide a stacking and discharging mechanism of a feeding embossing machine, which can receive materials without stopping the machine, ensure the neatness of the stacked materials, and improve production efficiency.
[0005] In order to solve the above technical problems, the technical scheme adopted by the utility model is as follows:
[0006] The stacking and discharging mechanism of a feeding embossing machine comprises a frame, at least one conveyor belt and a conveying driving mechanism capable of driving the conveyor belt to rotate, the conveyor belt is arranged on the frame, the conveyor belt has a forward section and a return section below the forward section, and is characterized in that it also comprises a lifting seat, at least two brackets, a front aligning mechanism, a rear aligning mechanism, a middle material receiving support plate, a translation driving mechanism and a lifting mechanism capable of driving the lifting seat to move up and down, the lifting mechanism is installed on the frame, the lifting seat can be lifted and installed on the frame and is below the conveyor belt, two brackets are both installed on the lifting seat, the front part of the conveyor belt is between the two brackets, and the upper surfaces of the two brackets are higher than the forward section of the conveyor belt; the front aligning mechanism and the rear aligning mechanism are both installed on the frame and are above the conveyor belt The front aligning mechanism is located above the front section of the conveyor belt, the front aligning mechanism is located at the front side between the two brackets, and the rear aligning mechanism is located at the rear side between the two brackets. The front aligning mechanism, one bracket, the rear aligning mechanism and the other bracket sequentially form a material stacking area, and the position of one bracket is the feeding port of the material stacking area; the translation driving mechanism is installed on the frame and is located above the front section of the conveyor belt, the power output direction of the translation driving mechanism is parallel to the conveying direction of the conveyor belt and faces the material stacking area, the middle material receiving pallet is movably installed on the frame, and the middle material receiving pallet is located between the front section of the conveyor belt and the rear aligning mechanism, the rear end of the middle material receiving pallet is connected to the power output end of the translation driving mechanism, and the middle material receiving pallet can move forward and backward under the rear aligning mechanism.
[0007] The above definitions of front and back mean that along the conveying direction of the conveyor belt, the one that arrives first is the front and the one that arrives slowly is the back.
[0008] Usually, the above-mentioned translation drive mechanism adopts a cylinder, and the translation drive mechanism is used to drive the middle material receiving support plate to translate forward and backward.
[0009] Usually, the conveying drive mechanism includes a driving roller, a driven roller and a conveying motor. The driving roller and the driven roller jointly tension the conveying belt, and the driving roller is connected to the output shaft of the conveying motor. The conveying motor is used to drive the driving roller to rotate, thereby realizing the conveying of the conveying belt.
[0010] Before receiving the materials, the lifting seat is driven upward by the lifting mechanism, driving the two brackets to move upward as well, so that the upper surfaces of the two brackets are higher than the front section of the conveyor belt; the middle material receiving pallet is driven backward by the translation drive mechanism, so that the front edge of the middle material receiving pallet is at the rear side of the rear aligning mechanism, so as to prevent the middle material receiving pallet from obstructing the feeding of the material stacking area.
[0011] During material feeding, pieces of materials (such as metal plates) are conveyed one by one to the feeding port of the material stacking area. Each piece of material is stacked onto two brackets in the material stacking area in sequence from the feeding port, and is aligned under the blocking and limiting of the front-side alignment mechanism and the rear-side alignment mechanism; until a certain number of materials are stacked on the two brackets and need to be conveyed, the lifting mechanism drives the lifting seat and the two brackets thereon to move downward, so that the upper surfaces of the two brackets are lower than the forward section of the conveyor belt, and the materials on the two brackets are placed on the forward section of the conveyor belt, and the materials are conveyed backward by the forward section of the conveyor belt; at the same time, the translation driving mechanism quickly drives the intermediate material receiving support plate to move forward, so that the intermediate material receiving support plate extends into the material stacking area (at this time, the intermediate material receiving support plate is above the stacked materials), and timely catches the continuously fed materials, playing a role of temporarily storing materials in the middle; then, the lifting mechanism drives the lifting seat and the two brackets thereon to move upward, so that the upper surfaces of the two brackets are higher than the forward section of the conveyor belt, and then the translation driving mechanism quickly drives the intermediate material receiving support plate to move backward, so that the intermediate material receiving support plate exits the material stacking area, and the materials temporarily stored on the intermediate material receiving support plate fall onto the two brackets, and the fed materials continue to be stacked on the two brackets; and so on, the cycle of feeding, stacking and then conveying and discharging is carried out.
[0012] In a preferred embodiment, the front-side alignment mechanism includes an alignment cylinder and a front baffle. The alignment cylinder is installed on the frame, the piston rod of the alignment cylinder is arranged backward and parallel to the conveying direction of the conveyor belt, the front baffle is installed at the end of the piston rod of the alignment cylinder, and the front baffle is perpendicular to the forward section of the conveyor belt and is located at the front side between the two brackets. When the materials are stacked on the two brackets, under the blocking and limiting of the rear-side alignment mechanism, the front baffle is driven by the alignment cylinder to move backward, so that the front baffle contacts the front side edge of the materials, and the front side of the gradually stacked materials is patted and aligned. Moreover, the distance between the front baffle and the rear-side alignment mechanism can be adjusted by the alignment cylinder, so that the width of the material stacking area can be adjusted, thus being applicable to materials of different width sizes, and enhancing the versatility and adaptability of the equipment.
[0013] In a preferred embodiment, the rear-side alignment mechanism includes a rear baffle. The rear baffle is installed on the frame, and the rear baffle is perpendicular to the forward section of the conveyor belt and is located at the rear side between the two brackets. During the material stacking process, the rear baffle can block and limit the rear side of the materials, and cooperate with the front-side alignment mechanism to ensure that each piece of material can be kept in an orderly arrangement during stacking, avoid the materials from shifting backward during the stacking process, ensure the regularity of stacking, and improve the stacking quality of the materials.
[0014] In a preferred embodiment, the lifting mechanism includes a lifting motor, a lifting screw, a lifting guide rail and a lifting slider. The lifting guide rail is fixedly mounted on the frame and arranged in the vertical direction. The lifting screw can be rotatably mounted on the frame and is parallel to the lifting guide rail. The lifting slider is on the lifting guide rail and can move up and down along the lifting guide rail. The lifting seat is mounted on the lifting slider. The lifting seat is provided with a screw hole or nut engaged with the lifting screw. The lifting motor is mounted on the frame, and the power output shaft of the lifting motor is connected to the lifting screw. The lifting motor is usually a servo motor. The lifting seat is driven to rise or fall by the forward and reverse rotation of the power output shaft of the lifting motor.
[0015] In another preferred embodiment, the lifting mechanism includes a lifting rail, a lifting slider, a lifting motor, a driving wheel, a synchronous wheel and a synchronous belt. The lifting rail is fixedly mounted on the frame and arranged in the vertical direction. The lifting slider is on the lifting rail and can move up and down along the lifting rail. The lifting seat is mounted on the lifting slider. The lifting motor, the driving wheel and the synchronous wheel are all mounted on the frame, and the driving wheel is below the synchronous wheel. The driving wheel and the synchronous wheel jointly tension the synchronous belt. The lifting seat is connected to the synchronous belt, and the driving wheel is connected to the output shaft of the lifting motor. The lifting motor is usually a servo motor. The lifting seat is driven to rise or fall by the forward and reverse rotation of the power output shaft of the lifting motor.
[0016] Compared with the prior art, the utility model has the following advantages:
[0017] (1) The utility model realizes the rapid transfer and temporary storage of materials through the coordinated work of the middle material receiving plate and the lifting seat, optimizes the discharge process, reduces the residence time of materials at the discharge port, and ensures the continuity of production; coupled with the cooperation of the front side aligning mechanism and the rear side aligning mechanism, the neatness of the stacked materials can be ensured, and the neat materials are more stable during the handling process, reducing the risk of slipping.
[0018] (2) The utility model can operate continuously without stopping to receive materials, thus avoiding the time waste caused by frequent shutdowns, improving production efficiency, and realizing automatic stacking and unloading, reducing manual intervention, eliminating the need for frequent handling and sorting of materials, reducing labor intensity, and reducing labor costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a structural schematic diagram of a specific embodiment of the utility model;
[0020] Figure 2 This is a structural schematic diagram of a hidden conveyor belt in a specific embodiment of the utility model;
[0021] Figure 3 yes Figure 2 Schematic diagram of the structure from another angle. DETAILED DESCRIPTION
[0022] The present utility model will be specifically described below in conjunction with the accompanying drawings and specific embodiments.
[0023] As Figures 1-3 shown, the stacking and discharging mechanism of the feeding and embossing machine in this embodiment includes a frame 1, at least one conveyor belt 2, a lifting seat 3, at least two brackets 4, a front alignment mechanism 5, a rear alignment mechanism 6, an intermediate material receiving tray 7, a translation driving mechanism 8, and a lifting mechanism 9 capable of driving the lifting seat 3 to move up and down. The conveyor belt 2 is arranged on the frame 1. The conveyor belt 2 has a forward section 21 and a return section 22 located below the forward section 21. The lifting mechanism 9 is installed on the frame 1. The lifting seat 3 is installed on the frame 1 in a liftable manner and is located below the conveyor belt 2. Two brackets 4 are installed on the lifting seat 3. The front part of the conveyor belt 2 is located between the two brackets 4. The upper surfaces of the two brackets 4 are higher than the forward section 21 of the conveyor belt 2. The front alignment mechanism 5 and the rear alignment mechanism 6 are both installed on the frame 1 and are located above the forward section 21 of the conveyor belt 2. The front alignment mechanism 5 is located at the front side between the two brackets 4, and the rear alignment mechanism 6 is located at the rear side between the two brackets 4. The front alignment mechanism 5, one bracket 4, the rear alignment mechanism 6, and the other bracket 4 successively enclose a material stacking area 10. The position where one bracket 4 is located is the feeding port 101 of the material stacking area 10. The translation driving mechanism 8 is installed on the frame 1 and is located above the forward section 21 of the conveyor belt 2. The power output direction of the translation driving mechanism 8 is parallel to the conveying direction of the conveyor belt 2 and faces the material stacking area 10. The intermediate material receiving tray 7 is movably installed on the frame 1, and the intermediate material receiving tray 7 is located between the forward section 21 of the conveyor belt 2 and the rear alignment mechanism 6. The rear end of the intermediate material receiving tray 7 is connected to the power output end of the translation driving mechanism 8, and the intermediate material receiving tray 7 can move back and forth below the rear alignment mechanism 6.
[0024] The above definitions of front and rear mean that along the conveying direction of the conveyor belt 2, the one that arrives first is the front, and the one that arrives later is the rear.
[0025] Generally, the above translation driving mechanism 8 adopts a cylinder, and the intermediate material receiving tray 7 is driven to translate back and forth by the translation driving mechanism 8.
[0026] Before receiving the material, the lifting mechanism 9 is used to drive the lifting seat 3 to move upward, driving the two brackets 4 to move upward as well, so that the upper surfaces of the two brackets 4 are higher than the forward section 21 of the conveyor belt 2. The translation driving mechanism 8 is used to drive the intermediate material receiving tray 7 to move backward, so that the front side edge of the intermediate material receiving tray 7 is located at the rear side of the rear alignment mechanism 6, preventing the intermediate material receiving tray 7 from obstructing the feeding of the material stacking area 10.
[0027] During material feeding, pieces of materials (such as metal plates) are conveyed one by one to the feeding port 101 of the material stacking area 10, and each piece of material is stacked onto the two brackets 4 in the material stacking area 10 in sequence from the feeding port 101, and is aligned under the blocking and limiting of the front-side alignment mechanism 5 and the rear-side alignment mechanism 6; until a certain number of materials are stacked on the two brackets 4 and need to be conveyed, the lifting mechanism 9 drives the lifting seat 3 and the two brackets 4 thereon to move downward, so that the upper surfaces of the two brackets 4 are lower than the forward section 21 of the conveyor belt 2, and the materials on the two brackets 4 are placed on the forward section 21 of the conveyor belt 2, and the materials are conveyed backward through the forward section 21 of the conveyor belt 2; meanwhile, the translation driving mechanism 8 quickly drives the intermediate material receiving support plate 7 to move forward, so that the intermediate material receiving support plate 7 extends into the material stacking area 10 (at this time, the intermediate material receiving support plate 7 is above the stacked materials), and timely catches the continuously fed materials, playing a role of temporarily storing materials in the middle; then, the lifting mechanism 9 drives the lifting seat 3 and the two brackets 4 thereon to move upward, so that the upper surfaces of the two brackets 4 are higher than the forward section 21 of the conveyor belt 2, and then the translation driving mechanism 8 quickly drives the intermediate material receiving support plate 7 to move backward, so that the intermediate material receiving support plate 7 exits the material stacking area 10, and the materials temporarily stored on the intermediate material receiving support plate 7 fall onto the two brackets 4, so that the fed materials continue to be stacked on the two brackets 4; and so on, the material feeding, stacking, and then conveying and discharging are carried out in a cycle.
[0028] The front-side alignment mechanism 5 includes an alignment cylinder 51 and a front baffle 52. The alignment cylinder 51 is installed on the frame 1, the piston rod of the alignment cylinder 51 is arranged backward and is parallel to the conveying direction of the conveyor belt 2, and the front baffle 52 is installed at the end of the piston rod of the alignment cylinder 51. The front baffle 52 is perpendicular to the forward section 21 of the conveyor belt 2 and is located at the front side between the two brackets 4. When the materials are stacked on the two brackets 4, under the blocking and limiting of the rear-side alignment mechanism 6, the alignment cylinder 51 drives the front baffle 52 to move backward, so that the front baffle 52 contacts the front side edge of the materials, and pats the front side of the gradually stacked materials to be aligned. Moreover, the distance between the front baffle 52 and the rear-side alignment mechanism 6 can be adjusted by the alignment cylinder 51, so that the width of the material stacking area 10 can be adjusted, thereby being applicable to materials of different width dimensions, and enhancing the versatility and adaptability of the equipment.
[0029] The rear-side alignment mechanism 6 includes a rear baffle 61. The rear baffle 61 is installed on the frame 1. The rear baffle 61 is perpendicular to the forward section 21 of the conveyor belt 2 and is located at the rear side between the two brackets 4. During the material stacking process, the rear baffle 61 can block and limit the rear side of the materials, and cooperate with the front-side alignment mechanism 5 to ensure that each piece of material can be kept in an orderly arrangement during stacking, avoid the materials from shifting backward during the stacking process, ensure the regularity of stacking, and improve the stacking quality of the materials.
[0030] The lifting mechanism 9 includes a lifting motor 91, a lifting screw 92, a lifting guide rail 93 and a lifting slider 94. The lifting guide rail 93 is fixedly installed on the frame 1 and is arranged in the vertical direction. The lifting screw 92 is rotatably installed on the frame 1 and is parallel to the lifting guide rail 93. The lifting slider 94 is located on the lifting guide rail 93 and can move up and down along the lifting guide rail 93. The lifting seat 3 is installed on the lifting slider 94, and a threaded hole or a nut meshing with the lifting screw 92 is provided on the lifting seat 3. The lifting motor 91 is installed on the frame 1, and the power output shaft of the lifting motor 91 is in transmission connection with the lifting screw 92. The lifting motor 91 is usually a servo motor. The lifting seat 3 is driven to rise or fall by the forward and reverse rotation of the power output shaft of the lifting motor 91.
[0031] In addition, it should be noted that for the specific embodiments described in this specification, the names of their respective parts and the like can be different. Any equivalent or simple changes made according to the structure, features and principles described in the inventive concept of the utility model patent are included in the protection scope of the utility model patent. Those skilled in the technical field to which the utility model belongs can make various modifications, supplements or use similar ways to replace the specific embodiments described, as long as they do not deviate from the structure of the utility model or exceed the scope defined by this claim book, they should all belong to the protection scope of the utility model.
Claims
1. Stacking and discharging mechanism of a feeding and embossing machine, comprising a frame and at least one conveyor belt. The conveyor belt is arranged on the frame and has a forward section and a return section located below the forward section. It is characterized in that: The machine also includes a lifting seat, at least two brackets, a front tidying mechanism, a rear tidying mechanism, a middle material receiving tray, a translation driving mechanism and a lifting mechanism capable of driving the lifting seat to move up and down, the lifting mechanism is installed on the frame, the lifting seat can be lifted and installed on the frame and is located below the conveyor belt, the two brackets are both installed on the lifting seat, the front part of the conveyor belt is located between the two brackets, and the upper surfaces of the two brackets are higher than the front section of the conveyor belt; the front tidying mechanism and the rear tidying mechanism are both installed on the frame and are located above the front section of the conveyor belt, the front tidying mechanism is located at the front side between the two brackets, and the rear tidying mechanism is located at the rear side between the two brackets. On the other hand, the front aligning mechanism, a bracket, the rear aligning mechanism and the other bracket sequentially form a material stacking area, wherein the position of one bracket is the feed port of the material stacking area; the translation driving mechanism is installed on the frame and is above the front section of the conveyor belt, the power output direction of the translation driving mechanism is parallel to the conveying direction of the conveyor belt and faces the material stacking area, the middle material receiving pallet is movably installed on the frame, and the middle material receiving pallet is between the front section of the conveyor belt and the rear aligning mechanism, the rear end of the middle material receiving pallet is connected to the power output end of the translation driving mechanism, and the middle material receiving pallet can move back and forth under the rear aligning mechanism.
2. The stacking and discharging mechanism of the feeding and embossing machine according to claim 1, characterized in that: The front side aligning mechanism includes an aligning cylinder and a front baffle. The aligning cylinder is installed on the frame. The piston rod of the aligning cylinder is set backward and parallel to the conveying direction of the conveyor belt. The front baffle is installed on the end of the piston rod of the aligning cylinder. The front baffle is perpendicular to the front section of the conveyor belt and is located on the front side between the two brackets.
3. The stacking and discharging mechanism of the feeding and embossing machine according to claim 1 or 2, characterized in that: The rear side tidying mechanism comprises a rear baffle which is mounted on the frame, is perpendicular to the front section of the conveyor belt and is located at the rear side between the two brackets.
4. The stacking and discharging mechanism of the feeding and embossing machine according to claim 1, characterized in that: The lifting mechanism includes a lifting motor, a lifting screw, a lifting guide rail and a lifting slider. The lifting guide rail is fixedly installed on the frame and arranged in the vertical direction. The lifting screw is rotatably installed on the frame and parallel to the lifting guide rail. The lifting slider is on the lifting guide rail and can move up and down along the lifting guide rail. The lifting seat is installed on the lifting slider, and the lifting seat is provided with a screw hole or a nut engaged with the lifting screw; the lifting motor is installed on the frame, and the power output shaft of the lifting motor is drivingly connected with the lifting screw.
5. The stacking and discharging mechanism of the feeding and embossing machine according to claim 1, characterized in that: The lifting mechanism includes a lifting guide rail, a lifting slider, a lifting motor, a driving wheel, a synchronous wheel and a synchronous belt. The lifting guide rail is fixedly installed on the frame and is arranged in the vertical direction. The lifting slider is on the lifting guide rail and can move up and down along the lifting guide rail. The lifting seat is installed on the lifting slider; the lifting motor, the driving wheel and the synchronous wheel are all installed on the frame, and the driving wheel is below the synchronous wheel. The driving wheel and the synchronous wheel jointly tension the synchronous belt, the lifting seat is connected to the synchronous belt, and the driving wheel is drivingly connected to the output shaft of the lifting motor.