Suction washboard device
By designing an adsorption washboard device, using push plates, baffles and press plate devices to dislocate the plates, combined with the servo motor drive system, the automatic loading of the plates is realized, and the problem of automatic pushing and loading of single sheets in the existing technology is solved, which improves production efficiency and reduces the labor intensity of workers.
Patent Information
- Application Number
- CN202421429046.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-21
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2034-06-21
AI Technical Summary
In the prior art, it is difficult to realize automatic pushing and loading of single sheets on the plate composite production line, resulting in low production efficiency and high labor intensity for workers.
An adsorption washboard device is designed, including push plate, baffle and pressure plate device. By dislocating the upper and lower layers of plates and using the suction cup device to automatically adsorb a single sheet. Driven by servo motor and synchronous belt system, combined with the synergistic effect of the suction cup frame, push plate cylinder and baffle cylinder, automatic production is achieved.
The automatic loading of plates is realized, which reduces the labor intensity of workers, improves production efficiency, and ensures the normal operation of the production line.
Smart Images
Figure CN223117529U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of building materials production, and particularly relates to an adsorption corrugated plate device. Background Technique
[0002] A gantry suction cup is a device that uses the vacuum principle to adsorb and fix objects. It usually consists of a suction cup, a vacuum pump, a control system, and other related components. The key component of the gantry suction cup is the suction cup, which uses vacuum technology to generate negative pressure to achieve the adsorption of objects. It is widely used in the board composite production line and the exterior wall decoration and insulation board production line. Usually, the boards are stacked together (mainly for convenient transportation), which results in a certain adsorption force between the stacked boards. During production, it is necessary to push out a single board from the stacked boards and transport it to the next station. When the gantry suction cup extracts the first board, it will adsorb the second board or even the third board at the same time. Therefore, manual board pushing and feeding are required to ensure the normal operation of the production line. How to design a device that can automatically push the board and feed, reduce labor intensity, and improve production efficiency has become an engineering problem that urgently needs to be solved in this industry. Summary of the Invention
[0003] The purpose of the utility model is to provide an adsorption corrugated plate device, which cleverly uses a pushing and blocking device to displace the upper board and the lower board, and uses a pressing plate device to fix the lower board so that it will not shift due to the displacement of the upper board. After the displacement, the adsorption force between the upper board and the lower board is reduced. At this time, the suction cup can adsorb the upper board to achieve single-board adsorption.
[0004] The above purpose of the utility model is achieved by the following technical solutions:
[0005] An adsorption corrugated plate device includes a frame, a horizontal walking device, a vertical lifting device, and a suction cup frame device.
[0006] The frame includes a horizontal beam, a single support, and a small double support. The single support and the small double support are respectively fixed at both ends of the horizontal beam. The first buffer pad and the second buffer pad are arranged on the horizontal beam.
[0007] The horizontal walking device includes a first guide rail slider device, a second guide rail slider device, a synchronous belt, and a horizontal beam driving device. The first guide rail slider device includes a first linear guide rail, a first slider, and a second slider. The first linear guide rail is fixedly connected with the horizontal beam. The first slider and the second slider are connected to the first linear guide rail through a moving pair. The first slider and the second slider are fixedly connected with the vertical beam driving device fixing plate. The second guide rail slider device has the same structure as the first guide rail slider device. The synchronous belt is fixedly installed on the top of the horizontal beam.
[0008] The horizontal beam driving device includes a servo motor, a reducer, a synchronous pulley, and an idler pulley group. The output end of the servo motor is connected to the input end of the reducer, the output end of the reducer is connected to the synchronous pulley, and the reducer is fixedly connected to the fixing plate of the horizontal beam driving device. The idler pulley group includes a first idler pulley and a second idler pulley, and the first idler pulley and the second idler pulley are connected to the fixing plate of the vertical beam driving device through an idler pulley shaft. The idler pulley group increases the wrap angle between the synchronous pulley and the synchronous belt.
[0009] The vertical lifting device has the same structure as the horizontal traveling device, and the connection manner between the vertical lifting device and the vertical beam is the same as the connection manner between the horizontal traveling device and the horizontal beam.
[0010] The sucker frame device includes a vertical beam, a gantry sucker frame, a push plate device, a baffle device, and a pressing plate device. One end of the vertical beam is fixedly connected to the gantry sucker frame. The gantry sucker frame includes an aluminum profile frame and a sucker device, and the aluminum profile frame is composed of aluminum profiles. The sucker devices are arranged in an array on both sides of the gantry sucker frame. The sucker device includes a silica gel sucker and a buffer rod. The silica gel sucker is fixedly connected to the buffer rod, and the buffer rod is fixedly connected to the gantry sucker frame. The push plate device and the pressing plate device are fixedly installed on one side of the aluminum profile frame, and the baffle device is fixedly installed on the other side of the aluminum profile frame.
[0011] The push plate device includes a push plate cylinder, a third guide rail slider device, and a push plate block. The push plate cylinder is fixedly installed on the aluminum profile frame, and the piston rod head of the push plate cylinder is fixedly connected to a first connecting plate. The third guide rail slider device includes a third linear guide rail and a third slider. The third linear guide rail is fixedly connected to the aluminum profile frame, the third slider is fixedly connected to the first connecting plate, and the third slider is connected to the third linear guide rail through a moving pair. The push plate block is connected to the first connecting plate through a first connecting rod.
[0012] The baffle device includes a baffle cylinder, a fourth guide rail slider device, and a baffle block. The baffle cylinder is fixedly installed on the aluminum profile frame, and the piston rod head of the baffle cylinder is fixedly connected to a second connecting plate. The fourth guide rail slider device includes a fourth linear guide rail and a fourth slider. The fourth linear guide rail is fixedly connected to the aluminum profile frame, the fourth slider is fixedly connected to the second connecting plate, and the fourth slider is connected to the fourth linear guide rail through a moving pair. The baffle block is connected to the second connecting plate through a second connecting rod.
[0013] The pressing plate device includes a pressing plate cylinder and a fixed frame. Both the pressing plate cylinder and the fixed frame are fixedly installed on the aluminum profile frame.
[0014] Compared with the prior art, the outstanding advantages of the present utility model are:
[0015] 1. The adsorbing corrugated plate device of the present utility model is provided with a push plate device, a baffle device and a pressing plate device. The three devices cooperate with each other to solve the problem that the adsorption between plates is too tight to adsorb and feed single plates, realize automatic production, and improve the efficiency of the production line.
[0016] 2. The adsorbing corrugated plate device of the present utility model replaces manual plate pushing and feeding, greatly reducing the labor intensity of workers and ensuring the safety of workers. Brief Description of the Drawings
[0017] Figure 1 is one of the structural schematic diagrams of the adsorbing corrugated plate device of the present utility model.
[0018] Figure 2 is one of the partial structural schematic diagrams of the adsorbing corrugated plate device of the present utility model.
[0019] Figure 3 is another structural schematic diagram of the adsorbing corrugated plate device of the present utility model.
[0020] Figure 4 is another partial structural schematic diagram of the adsorbing corrugated plate device of the present utility model.
[0021] Figure 5 is still another structural schematic diagram of the adsorbing corrugated plate device of the present utility model.
[0022] Figure 6 is still another partial structural schematic diagram of the adsorbing corrugated plate device of the present utility model.
[0023] Figure 7 is still another partial structural schematic diagram of the adsorbing corrugated plate device of the present utility model. Embodiment
[0024] The technical solution of the present utility model will be further described below with reference to Figures 1 to 7 and embodiments.
[0025] Referring to Figure 1, this kind of adsorbing corrugated plate device includes a frame 1, a horizontal traveling device 2, a vertical lifting device 3, and a suction cup frame device 4.
[0026] Referring to Figures 1, 3 and 5, the frame 1 includes a horizontal beam 5, a single support 6, and a small double support 7. The single support 6 and the small double support 7 are respectively fixed at both ends of the horizontal beam 5. A first buffer pad 8 and a second buffer pad 9 are provided on the horizontal beam 5.
[0027] Referring to FIGS. 1, 2, 4, and 5, the horizontal walking device 2 includes a first guide rail slider device 10, a second guide rail slider device 11, a synchronous belt 12, and a horizontal beam driving device 13. The first guide rail slider device 10 includes a first linear guide rail 14, a first slider 15, and a second slider 16. The first linear guide rail 14 is fixedly connected to the horizontal beam 5. The first slider 15 and the second slider 16 are respectively connected to the first linear guide rail 14 through a first moving pair 53 and a second moving pair 54. The first slider 15 and the second slider 16 are fixedly connected to the vertical beam driving device fixing plate 25. The second guide rail slider device 11 has the same structure as the first guide rail slider device 10. The synchronous belt 12 is fixedly installed on the top of the horizontal beam 5.
[0028] Referring to FIGS. 4 and 6, the horizontal beam driving device 13 includes a servo motor 17, a reducer 18, a synchronous belt pulley 19, and an idler pulley group 20. The output end of the servo motor 17 is connected to the input end of the reducer 18. The output end of the reducer 18 is connected to the synchronous belt pulley 19. The reducer 18 is fixedly connected to the horizontal beam driving device fixing plate 21. The idler pulley group 20 includes a first idler pulley 22 and a second idler pulley 23. The first idler pulley 22 and the second idler pulley 23 are connected to the vertical beam driving device fixing plate 25 through an idler pulley shaft 24. The idler pulley group 20 increases the wrap angle of the synchronous belt pulley 19 and the synchronous belt 12.
[0029] Referring to FIGS. 1, 3, and 5, the vertical lifting device 3 has the same structure as the horizontal walking device 2. The connection manner between the vertical lifting device 3 and the vertical beam 26 is the same as the connection manner between the horizontal walking device 2 and the horizontal beam 5.
[0030] Referring to FIGS. 1, 3, and 7, the suction cup frame device 4 includes a vertical beam 26, a gantry suction cup frame 27, a push plate device 28, a baffle device 29, and a pressing plate device 30. One end of the vertical beam 26 is fixedly connected to the gantry suction cup frame 27. The gantry suction cup frame 27 includes an aluminum profile frame 31 and a suction cup device 32. The aluminum profile frame 31 is composed of aluminum profiles. The suction cup devices 32 are arranged in an array on both sides of the gantry suction cup frame 27. The suction cup device 32 includes a silica gel suction cup 33 and a buffer rod 34. The silica gel suction cup 33 is fixedly connected to the buffer rod 34. The buffer rod 34 is fixedly connected to the gantry suction cup frame 27. The push plate device 28 and the pressing plate device 30 are fixedly installed on one side of the aluminum profile frame 31. The baffle device 29 is fixedly installed on the other side of the aluminum profile frame 31.
[0031] Referring to FIG. 7, the push plate device 28 includes a push plate cylinder 35, a third guide rail slider device 36, and a push plate 37. The push plate cylinder 35 is fixedly installed on the aluminum profile frame 31, and the piston rod head 38 of the push plate cylinder is fixedly connected to the first connecting plate 39. The third guide rail slider device 36 includes a third linear guide rail 40 and a third slider 41. The third linear guide rail 40 is fixedly connected to the aluminum profile frame 31, the third slider 41 is fixedly connected to the first connecting plate 39, and the third slider 41 is connected to the third linear guide rail 40 through a moving pair 55. The push plate 37 is connected to the first connecting plate 39 through a first connecting rod 42.
[0032] Referring to FIG. 7, the baffle device 29 includes a baffle cylinder 43, a fourth guide rail slider device 44, and a baffle plate 45. The baffle cylinder 43 is fixedly installed on the aluminum profile frame 31, and the piston rod head 46 of the baffle cylinder is fixedly connected to the second connecting plate 47. The fourth guide rail slider device 44 includes a fourth linear guide rail 48 and a fourth slider 49. The fourth linear guide rail 48 is fixedly connected to the aluminum profile frame 31, the fourth slider 49 is fixedly connected to the second connecting plate 47, and the fourth slider 49 is connected to the fourth linear guide rail 48 through a moving pair 56. The baffle plate 45 is connected to the second connecting plate 47 through a second connecting rod 50.
[0033] Referring to FIG. 7, the pressing plate device 30 includes a pressing plate cylinder 51 and a fixed frame 52. The pressing plate cylinder 51 and the fixed frame 52 are both fixedly installed on the aluminum profile frame 31.
[0034] In the specific operation of this adsorption washboard device, the actual working conditions are as follows:
[0035] Referring to FIGS. 1 and 7, when the stacked plates are transported below the sucker frame device 4, the push plate cylinder 35 of the push plate device 28 contracts, driving the push plate 37 to push out the topmost plate from one side; at the same time, the baffle cylinder 43 of the baffle device 29 extends, driving the baffle plate 45 to support the other side of the pushed-out plate, and the pressing plate device 30 presses the lower plate; finally, the sucker device 32 of the gantry sucker frame 27 adsorbs the plate and transports it to the next working station.
[0036] Except for the technical features described in the specification, they are all known technologies for professionals and technicians in this field.
Claims
1. An adsorption washboard device, comprising a frame, a horizontal walking device, a vertical lifting device, and a suction cup frame device, characterized in that: The frame includes a horizontal beam, a single bracket, and a small double bracket; the single bracket and the small double bracket are fixedly installed at both ends of the horizontal beam; The suction cup frame device includes a vertical beam, a gantry suction cup frame, a push plate device, a baffle device, and a pressing plate device; one end of the vertical beam is fixedly connected to the gantry suction cup frame, the gantry suction cup frame includes an aluminum profile frame and a suction cup device, and the aluminum profile frame is composed of aluminum profiles; the suction cup devices are arranged in an array on both sides of the gantry suction cup frame, and the suction cup device includes a silica gel suction cup and a buffer rod; the silica gel suction cup is fixedly connected to the buffer rod, and the buffer rod is fixedly connected to the gantry suction cup frame; the push plate device and the pressing plate device are fixedly installed on one side of the aluminum profile frame, and the baffle device is fixedly installed on the other side of the aluminum profile frame; The push plate device includes a push plate cylinder, a third guide rail slider device, and a push plate block; the push plate cylinder is fixedly installed on the aluminum profile frame, and the piston rod head of the push plate cylinder is fixedly connected to the first connecting plate; the third guide rail slider device includes a third linear guide rail and a third slider, the third linear guide rail is fixedly connected to the aluminum profile frame, the third slider is fixedly connected to the first connecting plate, and the third slider is connected to the third linear guide rail through a moving pair; the push plate block is connected to the first connecting plate through a first connecting rod; The baffle device includes a baffle cylinder, a fourth guide rail slider device, and a baffle block; the baffle cylinder is fixedly installed on the aluminum profile frame, and the piston rod head of the baffle cylinder is fixedly connected to the second connecting plate; the fourth guide rail slider device includes a fourth linear guide rail and a fourth slider, the fourth linear guide rail is fixedly connected to the aluminum profile frame, the fourth slider is fixedly connected to the second connecting plate, and the fourth slider is connected to the fourth linear guide rail through a moving pair; the baffle block is connected to the second connecting plate through a second connecting rod; The pressing plate device includes a pressing plate cylinder and a fixed frame; both the pressing plate cylinder and the fixed frame are fixedly installed on the aluminum profile frame.
2. The adsorption washboard device according to claim 1, characterized in that: The horizontal traveling device includes a first guide rail slider device, a second guide rail slider device, a synchronous belt, and a horizontal beam driving device; the first guide rail slider device includes a first linear guide rail, a first slider, and a second slider; the first linear guide rail is fixedly connected to the horizontal beam, and the first slider and the second slider are connected to the first linear guide rail through a moving pair; the synchronous belt is fixedly installed on the top of the horizontal beam; the structure and connection method of the second guide rail slider device are the same as those of the first guide rail slider device.
3. The adsorption washboard device according to claim 2, wherein: The horizontal beam driving device includes a servo motor, a reducer, a synchronous belt pulley, and an idler pulley group; the output end of the servo motor is connected to the input end of the reducer, the output end of the reducer is connected to the synchronous belt pulley, and the reducer is fixedly connected to the horizontal beam driving device fixing plate; the idler pulley group includes a first idler pulley and a second idler pulley, and the first idler pulley and the second idler pulley are connected to the vertical beam driving device fixing plate through an idler pulley shaft; the idler pulley group increases the wrap angle of the synchronous belt pulley and the synchronous belt.
4. The adsorption washboard device according to claim 1, wherein: The vertical lifting device has the same structure as the horizontal traveling device, and the connection method between the vertical lifting device and the vertical beam is the same as the connection method between the horizontal traveling device and the horizontal beam.