Integrated batch feeding and discharging equipment

Abstract

The utility model relates to integrated batch feeding and discharging equipment which comprises a first support and a second support, a first conveying line is erected at the top end of the first support, a second conveying line is erected at the top end of the second support, a cross beam is fixedly connected between the first conveying line and the second conveying line, and the second conveying line penetrates through a machining device. One side of the second conveying line in the length direction is sequentially and fixedly connected with an arrangement mechanism, a first grabbing mechanism and a second grabbing mechanism, a control cabinet is arranged on the lower side of the first conveying line, the bottom end of the first conveying line is slidably connected with a carrying mechanism, and a drag chain is fixedly connected between the second conveying line and the first support. The integrated batch feeding and discharging equipment has the advantages that the production efficiency is improved, automatic operation is achieved, the operation accuracy is improved, the applicability is improved, and maintenance is convenient.

Description

Technical Field

[0001] The utility model relates to the technical field of loading and unloading equipment, in particular to an integrated batch loading and unloading equipment. Background Art

[0002] At present, the efficiency of batch loading and unloading equipment on the market is relatively low, and the degree of automation is not high, resulting in high labor costs and low production efficiency. In the prior art, most of the loading and unloading equipment relies on manual operation or simple automation systems, and cannot achieve an efficient self-driving function. At the same time, when the traditional equipment grabs and places materials, the accuracy and stability are poor, which easily causes material damage or position deviation.

[0003] Therefore, we have developed an integrated batch loading and unloading equipment to solve the above problems. Content of the Utility Model

[0004] The purpose of the utility model is to provide an integrated batch loading and unloading equipment to overcome the deficiencies of the prior art, which has the advantages of improving production efficiency, realizing automated operation, improving operation accuracy, improving applicability, and being convenient for maintenance.

[0005] To achieve the above object, the technical solution adopted by the utility model is: an integrated batch loading and unloading equipment, including a first bracket, a second bracket, a first conveyor line, a second conveyor line, a processing device, a sorting mechanism, a first grasping mechanism, a second grasping mechanism and a control cabinet. The first conveyor line is erected at the top of the first bracket, and the second conveyor line is erected at the top of the second bracket. A cross beam is fixedly connected between the first conveyor line and the second conveyor line. The second conveyor line passes through the processing device and is fixedly connected with the sorting mechanism, the first grasping mechanism and the second grasping mechanism in sequence on one side in the length direction. The control cabinet is arranged below the first conveyor line, and a handling mechanism is slidably connected to the bottom end. A drag chain is fixedly connected between the second conveyor line and the first bracket.

[0006] Preferably, the first grasping mechanism is provided with a plurality of first horizontal frames. A strip hole is arranged in the middle position of the first horizontal frame. A plurality of first adjustment holes are arranged on both sides of the strip hole. The first adjustment holes are fixedly connected with a plurality of fixing plates. One end of the fixing plate is fixedly connected with a first vacuum chuck.

[0007] Preferably, the second grasping mechanism includes a second horizontal frame, a plurality of first suction cup frames, and a plurality of second suction cup frames. A long hole is provided at the top end of the second horizontal frame, and a row of second adjustment holes are respectively provided on both sides of the long hole. The second adjustment holes are sequentially and fixedly connected to a third suction cup frame, a third suction cup frame, a set of fourth suction cup frames, and a third suction cup frame. Two second vacuum suction cups are provided at both ends of the third suction cup frame, and a third vacuum suction cup is provided at one end of the fourth suction cup frame.

[0008] Preferably, a first driving motor is provided at one end of the first transport line, a first pulley is provided at the other end of the first transport line, and a first guide rail is provided at the bottom end. The first driving motor and the first pulley are connected by a first transmission belt, and the first guide rail is slidably connected to the handling mechanism.

[0009] Preferably, a first slider is provided at the top end of the handling mechanism. The first slider is fixedly connected to a vertical air cylinder through a connecting plate, and a handling suction cup is provided at the bottom end of the vertical air cylinder.

[0010] Preferably, a convex track is provided at the top end of the control cabinet, and a horizontal air cylinder is provided at the side wall of the top end. A storage plate is fixedly connected to the side wall of the control cabinet, and a storage rack is slidably connected to the top end of the convex track.

[0011] Preferably, the sorting mechanism includes a support plate. The support plate is fixedly connected to a first suction nozzle through a first support frame and fixedly connected to a second suction nozzle through a second support frame.

[0012] Preferably, one end of the second transport line is fixedly connected to a second driving motor, and a second guide rail is provided on one side. A second pulley is provided at the top end of the second driving motor. One end of the second guide rail is fixedly connected to a third pulley through a support plate and is slidably connected to a second slider. The second pulley, the second slider, and the third pulley are connected by a second transmission belt, and the second guide rail is slidably connected to the second slider.

[0013] Preferably, a carrier plate is fixedly connected to the other end of the second transport line, and a plurality of rollers are fixedly connected to the carrier plate.

[0014] Preferably, an adjustment bolt is provided at the bottom position of the first support, and a bottom plate is provided at the bottom end. The bottom plate is adjustably connected to the adjustment bolt.

[0015] Due to the application of the above technical solutions, the present utility model has the following advantages compared with the prior art:

[0016] 1. High efficiency: The double gripper design significantly improves the efficiency of material handling. Traditional equipment can often only handle one material at a time, while this equipment can handle multiple materials simultaneously through the double gripper design, reducing waiting time and increasing production efficiency.

[0017] 2. Automation: The combination of the self-driving system and the control system enables fully automated operation, reducing manual intervention. The automated system can run continuously for 24 hours, greatly improving production efficiency.

[0018] 3. Precision: The gripper is exquisitely designed and has high precision and stability when grasping and placing materials, reducing damage and position deviation. Sensors monitor the grasping and placing process in real time to ensure that every operation is accurate.

[0019] 4. Adaptability: The equipment has a reasonable structure design and can adapt to different types and sizes of materials, with strong adaptability. The gripper can be adjusted according to the shape and size of the material, with strong adaptability and good versatility.

[0020] 5. Easy maintenance: The equipment is simply designed and easy to maintain and service. The control system has a self-diagnosis function, which can quickly detect and locate faults, reducing equipment downtime. Brief Description of the Drawings

[0021] Figure 1 It is a schematic structural diagram of the integrated batch loading and unloading equipment described in the present utility model.

[0022] Figure 2 It is a schematic transmission structure diagram of the integrated batch loading and unloading equipment described in the present utility model.

[0023] Figure 3 For the present utility model Figure 2 An enlarged view of part A.

[0024] Figure 4 For the present utility model Figure 2 An enlarged view of part B.

[0025] Figure 5 It is a schematic structural diagram of one side of the second transport line of the integrated batch loading and unloading equipment described in the present utility model.

[0026] Figure 6 For the present utility model Figure 5 An enlarged view of part C. Detailed Description of the Preferred Embodiment

[0027] The present utility model will be further described in detail below with reference to the drawings and specific embodiments.

[0028] Figures 1 to 6Among them, an integrated batch loading and unloading device includes a first bracket 5, a second bracket 7, a first conveyor line 20, a second conveyor line 30, a processing device 40, a sorting mechanism 60, a first grasping mechanism 70, a second grasping mechanism 80 and a control cabinet 10. The first conveyor line 20 is erected at the top of the first bracket 5, and the second conveyor line 30 is erected at the top of the second bracket 7. A cross beam 29 is fixedly connected between the first conveyor line 20 and the second conveyor line 30. The second conveyor line 30 is arranged through the processing device 40, and the sorting mechanism 60, the first grasping mechanism 70 and the second grasping mechanism 80 are fixedly connected in sequence on one side in the length direction. The control cabinet 10 is arranged on the lower side of the first conveyor line 20, and a handling mechanism 50 is slidably connected to the bottom end. The control cabinet 10 includes a PLC controller, and the PLC controller controls the loading and unloading of materials through sensors. A drag chain 201 is fixedly connected between the second conveyor line 30 and the first bracket 5. Adjusting bolts 6 are provided at the bottom position of the first bracket 5, and a bottom plate 8 is provided at the bottom end. The bottom plate 8 is adjustably connected to the adjusting bolts 6. The processing device 40 is provided with a window 41 perpendicular to the transmission direction. The adjusting bolts 6 adjust the heights of the first conveyor line 20 and the second conveyor line 30 to be suitable for the processing operation of the processing device 40.

[0029] The first grasping mechanism 70 is provided with 2 first horizontal frames 71, forming a double gripper structure. A strip hole 710 is provided at the middle position of the first horizontal frame 71, and a first sensor (not shown in the figure) is provided at the bottom end. A row of first adjusting holes 711 is provided on both sides of the strip hole 710. The first adjusting holes 711 are fixedly connected to a plurality of fixing plates 72. Preferably, there are 4 on each side of the strip hole 710. One end of the fixing plate 72 is fixedly connected to a first vacuum chuck 73. The fixing plate 72 and the first vacuum chuck 73 can be adjusted according to the shape of the product.

[0030] The second grasping mechanism 80 includes a second horizontal frame 81, 3 first suction cup frames 82, and 2 second suction cup frames 84. A long strip hole 810 is provided at the top end of the second horizontal frame 81, and a second sensor (not shown in the figure) is provided at the bottom end. A row of second adjusting holes 811 for facilitating the adjustment of the suction cup is provided on both sides of the long strip hole 810. The second adjusting holes 811 are fixedly connected to a third suction cup frame 82, a third suction cup frame 82, a set of fourth suction cup frames 84 and a third suction cup frame 82 in sequence. A second vacuum chuck 83 is provided at each end of the third suction cup frame 82, and a third vacuum chuck 85 is provided at one end of the fourth suction cup frame 84. L-shaped grooves 821 are provided at both ends of the third suction cup frame 82, and the L-shaped grooves 821 are fixedly connected to the second vacuum chuck 83. The first suction cup frame 82, the second vacuum chuck 83, the fourth suction cup frame 84 and the third vacuum chuck 85 can be adjusted in position and angle according to the shape of the blanking product.

[0031] At the top of the control cabinet 10, there is a convex track 101, and at the top side wall, there is a horizontal cylinder 16. A storage board 19 is fixedly connected to the side wall of the control cabinet 10. A storage rack 15 is slidably connected to the top of the convex track 101. The horizontal cylinder 16 drives the storage rack 15 to move.

[0032] At one end of the first conveyor line 20, there is a first driving motor 21. At the other end of the first conveyor line 20, there is a first pulley 28, and at the bottom, there is a first guide rail 22. The first driving motor 21 and the first pulley 28 are connected by a first transmission belt 23. The first guide rail 22 is slidably connected to the handling mechanism 50.

[0033] One end of the second conveyor line 30 is fixedly connected to a second driving motor 32, and on one side, there is a second guide rail 33. At the top of the second driving motor 32, there is a second pulley 321. One end of the second guide rail 33 is fixedly connected to a third pulley 322 through a support plate, and is slidably connected to a second slider 34. The second pulley 321, the second slider 34 and the third pulley 322 are connected by a second transmission belt 323. The second guide rail 33 is slidably connected to the second slider 34. The other end of the second conveyor line 30 is fixedly connected to a carrier plate 31. The carrier plate 31 is fixedly connected with 4 rollers 310, two on the top and two on the bottom. The second driving motor 32 drives the first grasping mechanism 70 and the second grasping mechanism 80 to move horizontally through the second transmission belt 323. The drag chain 201 improves the movement accuracy of the grasping mechanism.

[0034] At the top of the handling mechanism 50, there is a first slider 51. The first slider 51 is fixedly connected to a vertical cylinder 52 through a connecting plate. At the bottom of the vertical cylinder 52, there is a handling suction cup 53. The vertical cylinder 52 moves the products on the storage rack 15 to the storage board 19 through the handling suction cup 53. The driving motor 21 controls the left - right movement of the vertical cylinder 52 through the first transmission belt 23.

[0035] The sorting mechanism 60 includes a support plate 601. The support plate 601 is fixedly connected to the first suction nozzle through the first support frame 61, and is fixedly connected to the second suction nozzle through the second support frame 62. The horizontal position of the first support frame 61 is adjusted according to the shape of the feeding products.

[0036] The operation process of the equipment is as follows:

[0037] 1. Initialization: After the equipment is started, the control system first conducts self - inspection to ensure that all components are normal.

[0038] 2. Grasp materials: The driving motor drives the double - gripper mechanism to move to the material position. The grippers open and press down to grasp the materials. The sensors on the grippers will detect whether the materials are successfully grasped and feed back to the control system.

[0039] 3. Handling materials: After the gripper grabs the materials, the driving motor drives the gripper to move to the specified position. During the movement, the control system will adjust the position of the gripper in real time according to the feedback of the sensor to ensure that the materials will not fall or shift.

[0040] 4. Placing materials: The gripper releases the materials at the specified position to complete the loading and unloading process. After the gripper releases, the sensor will detect again whether the materials are successfully placed and feed the information back to the control system.

[0041] 5. Repeating operations: Repeat the above process to achieve batch loading and unloading. The control system can adjust the frequency and sequence of gripping and placing according to production needs to achieve the best production efficiency.

[0042] The above are only specific application examples of the present utility model and do not constitute any limitation to the protection scope of the present utility model. Any technical solutions formed by equivalent transformation or equivalent substitution fall within the scope of the rights protection of the present utility model.

Claims

1. An integrated batch loading and unloading device, characterized in that: The invention comprises a first bracket (5), a second bracket (7), a first transport line (20), a second transport line (30), a processing device (40), a sorting mechanism (60), a first grabbing mechanism (70), a second grabbing mechanism (80) and a control cabinet (10); the first transport line (20) is set at the top of the first bracket (5); the second transport line (30) is set at the top of the second bracket (7); a crossbeam (29) is fixedly connected between the first transport line (20) and the second transport line (30); the second transport line (30) passes through the processing device (40) and is fixedly connected to the sorting mechanism (60), the first grabbing mechanism (70) and the second grabbing mechanism (80) on one side in the length direction; the control cabinet (10) is set at the lower side of the first transport line (20) and is slidably connected to the transport mechanism (50) at the bottom; a drag chain (201) is fixedly connected between the second transport line (30) and the first bracket (5).

2. The integrated batch loading and unloading device according to claim 1, wherein The first grasping mechanism (70) is provided with a first horizontal frame (71), a strip hole (710) is provided at the middle position of the first horizontal frame (71), and a first sensor is provided at the bottom end, first adjustment holes (711) are provided at both sides of the strip hole (710), the first adjustment hole (711) is fixedly connected to a fixing plate (72), and one end of the fixing plate (72) is fixedly connected to a first vacuum suction cup (73).

3. The integrated batch loading and unloading device according to claim 2, characterized in that, The second gripping mechanism (80) comprises a second horizontal frame (81), a plurality of first suction cup frames (82), and a plurality of second suction cup frames (84); a long hole (810) is provided at the top end of the second horizontal frame (81), and a second sensor is provided at the bottom end; a row of second adjustment holes (811) are provided at both sides of the long hole (810); the second adjustment holes (811) are fixedly connected to a third suction cup frame (82), a third suction cup frame (82), a group of fourth suction cup frames (84) and a third suction cup frame (82) in sequence; a second vacuum suction cup (83) is provided at each end of the third suction cup frame (82); and a third vacuum suction cup (85) is provided at one end of the fourth suction cup frame (84).

4. The integrated batch loading and unloading equipment according to claim 1, wherein A first driving motor (21) is provided at one end of the first transport line (20), a first pulley (28) is provided at the other end of the first transport line (20), and a first guide rail (22) is provided at the bottom end, the first driving motor (21) and the first pulley (28) are connected to each other via a first transmission belt (23), and the first guide rail (22) is slidably connected to the transport mechanism (50).

5. The integrated batch loading and unloading equipment according to claim 4, wherein A first sliding block (51) is provided at the top end of the transport mechanism (50), and the first sliding block (51) is fixedly connected to a vertical cylinder (52) via a connecting plate, and a transport suction cup (53) is provided at the bottom end of the vertical cylinder (52).

6. The integrated batch loading and unloading device according to claim 1, wherein, A convex track (101) is provided at the top of the control cabinet (10), and a horizontal cylinder (16) is provided at the side wall of the top. The side wall of the control cabinet (10) is fixedly connected to a storage plate (19), and the top of the convex track (101) is slidably connected to a storage rack (15).

7. The integrated batch loading and unloading device according to claim 1, wherein The arranging mechanism (60) comprises a support plate (601), wherein the support plate (601) is fixedly connected to the first suction nozzle via a first support frame (61), and is fixedly connected to the second suction nozzle via a second support frame (62).

8. The integrated batch loading and unloading device according to claim 1, wherein One end of the second transport line (30) is fixedly connected to a second drive motor (32), and a second guide rail (33) is provided at one side; a second pulley (321) is provided at the top end of the second drive motor (32); one end of the second guide rail (33) is fixedly connected to a third pulley (322) through a bracket plate, and is slidably connected to a second slider (34); the second pulley (321), the second slider (34) and the third pulley (322) are transmission-connected through a second transmission belt (323); and the second guide rail (33) is slidably connected to the second slider (34).

9. The integrated batch loading and unloading equipment according to claim 8, wherein The other end of the second transport line (30) is fixedly connected to a carrier plate (31), and the carrier plate (31) is fixedly connected to a plurality of rollers (310).

10. The integrated batch loading and unloading equipment according to claim 1, wherein An adjusting bolt (6) is provided at the bottom of the first bracket (5), and a bottom plate (8) is provided at the bottom end. The bottom plate (8) is adjustably connected to the adjusting bolt (6).

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