Electric steel belt feeding device of bundling machine

Abstract

The utility model relates to the technical field of casting production lines, in particular to a bundling machine steel belt electric feeding device which comprises a support, a sliding rail arranged at the upper end of the support, a side square frame arranged on the surface of the support, a controller arranged on the side square frame, a sliding mechanism arranged on the sliding rail, and a steel rope winding mechanism arranged below the sliding mechanism. The lower portion of the steel rope winding mechanism is connected with a hook through a steel rope, a steel belt body is placed on the steel belt frame, and hanging rings are arranged on the two sides of the steel belt frame. The electric steel belt feeding device for the bundling machine has the advantages that a chain hoist is upgraded, introduced and replaced with the intelligent wireless remote control crane on the basis of traditional equipment, manual feeding is changed into remote control, an operator can lift and feed steel belts only by manually operating the controller, and the electric steel belt feeding device is simple in structure, convenient to operate and high in practicability. And the labor intensity of workers is reduced, and the working risk is reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of casting production lines, and specifically relates to an electric feeding device for steel belts of a bundling machine. Background Art

[0002] In the daily operation of the casting production line, the packaging and bundling of aluminum ingots is an important link. Whenever a stack of aluminum ingots is full, steel belts are needed for tight packaging to ensure safety and stability during transportation. This kind of steel belt is very heavy, and each bundle weighs about 430 kilograms. Therefore, after a bundle of steel belt is used up, a new steel belt needs to be replaced in time to keep the production line running continuously.

[0003] However, the replacement process of the original steel belt is not simple. Due to the excessive weight of the steel belt itself, it cannot be directly carried by hand, so tools such as a chain block need to be used for feeding. This process not only has a relatively low working efficiency, and each replacement takes a lot of time and effort, but also has a relatively high labor intensity for the operators. They need to pull the chain block hard to firmly install the heavy steel belt on the equipment, which is a test of physical strength and endurance. Such an operation method affects the overall efficiency of the production line to a certain extent and also increases the labor burden of the staff.

[0004] Therefore, the utility model proposes an electric feeding device for steel belts of a bundling machine to solve the above problems. Content of the Utility Model

[0005] The purpose of the utility model is to provide an electric feeding device for steel belts of a bundling machine to solve the problems raised in the above background art.

[0006] To achieve the above purpose, the utility model provides the following technical solution: An electric feeding device for steel belts of a bundling machine, the electric feeding device for steel belts of the bundling machine includes: a bracket, a slide rail is arranged at the upper end of the bracket, a side frame is arranged on the surface of the bracket, a controller is arranged on the side frame, a sliding mechanism is arranged on the slide rail, a steel rope winding mechanism is arranged below the sliding mechanism, and a hook is connected below the steel rope winding mechanism through a steel rope;

[0007] A steel belt rack, on which a steel belt body is placed, and hanging rings are arranged on both sides of the steel belt rack.

[0008] Preferably, there are two groups of the brackets, and the two groups of brackets are respectively located on both sides of the steel belt rack. A base is fixed at the bottom of the bracket. The base is in the shape of a square plate, and through holes are opened on the surface of the base. There are four groups of through holes, and the four groups of through holes are respectively located at the four ends of the surface of the base.

[0009] Preferably, the slide rail and the sliding mechanism are adapted to each other, and both the steel rope winding mechanism and the sliding mechanism are connected to the controller through wireless communication.

[0010] Preferably, the hook can be connected to the hanging ring.

[0011] Preferably, the side frame is fixed to the surface of the bracket by bolts. A charging cable is arranged on the side surface of the side frame, and a charging plug is connected to the end face of the charging cable.

[0012] Preferably, a receiving frame is arranged on the surface of the side frame. A receiving cavity is formed on the surface of the receiving frame, a rubber pad is laid in the receiving cavity, and the controller is placed in the receiving cavity.

[0013] Preferably, a working indicator light, an alarm light, an emergency braking button, a speaker and an operation button are arranged on the surface of the controller. A receiving antenna is arranged at the upper end of the controller, and a charging port is arranged on the side surface of the controller. The charging plug can be connected to the charging port.

[0014] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0015] An electric feeding device for steel belts of a baler proposed by the present utility model upgrades and introduces a manual hoist to replace it with an intelligent wireless remote control crane on the basis of traditional equipment, realizing the change of the feeding work from manual to remote control. The operator only needs to manually operate the controller to hoist and feed the steel belt, reducing the labor intensity of workers, reducing the work risk, and improving the overall efficiency of the production line. At the same time, a side frame is equipped on the bracket for placing the controller, and has a good receiving effect on the controller, facilitating the smooth progress of actual operation, thus avoiding the problem that the operator needs to pull the hoist forcefully to stably install the heavy steel belt on the equipment, which is a test for physical strength and endurance. Such an operation method affects the overall efficiency of the production line to a certain extent and also increases the labor burden of the staff. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 is a schematic structural diagram of the present utility model;

[0017] Figure 2 is a side view of the structure of the present utility model;

[0018] Figure 3 is a schematic structural diagram of the side frame of the present utility model;

[0019] Figure 4 is a schematic structural diagram of the controller of the present utility model.

[0020] In the figure: 1. Slide rail; 2. Sliding mechanism; 3. Bracket; 4. Side frame; 5. Controller; 6. Base; 7. Through hole; 8. Hanging ring; 9. Steel strip frame; 10. Steel strip body; 11. Hook; 12. Steel rope winding mechanism; 13. Charging cable; 14. Charging plug; 15. Receiving frame; 16. Rubber pad; 17. Receiving cavity; 18. Receiving antenna; 19. Working indicator light; 20. Alarm light; 21. Charging port; 22. Emergency brake button; 23. Operation button; 24. Speaker. Detailed implementation manners

[0021] In order to clearly and completely describe the purpose, technical solution of the present utility model and make the advantages more clearly understood, the following further details the embodiments of the present utility model with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are part of the embodiments of the present utility model, rather than all of the embodiments, and are only used to explain the embodiments of the present utility model, and are not used to limit the embodiments of the present utility model. All other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0022] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "center", "middle", "upper", "lower", "left", "right", "inner", "outer", "top", "bottom", "side", "vertical", "horizontal", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present utility model. In addition, the terms "one", "first", "second", "third", "fourth", "fifth", "sixth" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance.

[0023] In the description of the present utility model, it should be noted that unless otherwise clearly specified and limited, the terms "installation", "connection", "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, and can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.

[0024] For the purposes of simplicity and illustration, the principles of the embodiments are mainly described by reference to examples. In the following description, many specific details are set forth to provide a thorough understanding of the embodiments. However, it is obvious that for those of ordinary skill in the art, these embodiments may not be limited to these specific details in practice. In some instances, well-known methods and structures are not described in detail to avoid unnecessarily obscuring these embodiments. Additionally, all embodiments can be used in combination with each other.

[0025] Embodiment 1: Please refer to Figures 1 to 4 , the present utility model provides a technical solution: an electric feeding device for steel belts of a baler. The electric feeding device for steel belts of the baler includes: a bracket 3, a slide rail 1 is arranged at the upper end of the bracket 3, a side frame 4 is arranged on the surface of the bracket 3, a controller 5 is arranged on the side frame 4, a sliding mechanism 2 is arranged on the slide rail 1, a steel rope winding mechanism 12 is arranged below the sliding mechanism 2, and a hook 11 is connected below the steel rope winding mechanism 12 through a steel rope;

[0026] A steel belt rack 9, a steel belt body 10 is placed on the steel belt rack 9, hanging rings 8 are arranged on both sides of the steel belt rack 9, there are two groups of brackets 3, and the two groups of brackets 3 are respectively located on both sides of the steel belt rack 9. A base 6 is fixed at the bottom of the bracket 3. The base 6 is in the shape of a square plate, and through holes 7 are formed on the surface of the base 6. There are four groups of through holes 7, and the four groups of through holes 7 are respectively located at the four ends of the surface of the base 6. The slide rail 1 and the sliding mechanism 2 are adapted to each other, and both the steel rope winding mechanism 12 and the sliding mechanism 2 are connected to the controller 5 through wireless communication;

[0027] During use, the base 6 is fixed to the ground by bolts through the reserved through holes 7 to ensure the stability of the device during operation. When steel belt hoisting and feeding are required, the operator manipulates the controller 5 to move the sliding mechanism 2 directly above the steel belt body 10, and then releases the steel rope in the steel rope winding mechanism 12, so that the hook 11 moves downward. The operator needs to connect the hook 11 and the hanging ring 8, so that the two hooks 11 are respectively hung on the hanging rings 8 on both sides of the steel belt rack 9. The worker retreats to a safe area and manipulates the controller 5 to recycle the steel rope in the steel rope winding mechanism 12, thereby realizing the lifting of the steel belt body 10, and thus realizing the feeding operation of the steel belt body 10 while ensuring the safety of the staff. Among them, both the steel rope winding mechanism 12 and the sliding mechanism 2 are connected to the controller 5 through wireless communication, making the operation convenient and the labor intensity of the worker low, improving the work efficiency.

[0028] Embodiment 2: On the basis of Embodiment 1, the side frame 4 is fixed to the surface of the bracket 3 by bolts, and a charging wire 13 is arranged on the side surface of the side frame 4, and a charging plug 14 is connected to the end surface of the charging wire 13;

[0029] A receiving frame 15 is provided on the surface of the side frame 4. A receiving cavity 17 is formed on the surface of the receiving frame 15. A rubber pad 16 is laid in the receiving cavity 17, and the controller 5 is placed in the receiving cavity 17;

[0030] During use, the provided side frame 4 facilitates the placement of the controller 5 and is convenient for the operator to use in a timely manner. The receiving frame 15 can better carry the controller 5, and through the connection between the charging plug 14 and the charging port 21, it is convenient to charge the controller 5 to ensure the stable use of the controller 5. The provided rubber pad 16 can effectively absorb and mitigate mechanical vibrations and impacts, and at the same time prevent the controller 5 from being damaged by directly contacting the receiving frame 15.

[0031] Embodiment 3: On the basis of Embodiment 2, a working indicator light 19, an alarm light 20, an emergency braking button 22, a speaker 24 and an operation button 23 are provided on the surface of the controller 5. A receiving antenna 18 is provided at the upper end of the controller 5, and a charging port 21 is provided on the side of the controller 5. The charging plug 14 can be connected to the charging port 21;

[0032] During use, the operation button 23 has the function of controlling the lateral movement of the sliding mechanism 2 and the release and recovery of the steel rope in the steel rope winding mechanism 12. When the equipment is operating normally and performing standard operations, the working indicator light 19 will display a continuous green signal, and at the same time the alarm light 20 remains off. If the equipment malfunctions or an inappropriate operation is performed, the speaker 24 will emit an alarm signal to remind the operator. At this time, the working indicator light 19 will go out, and the alarm light 20 will flash red. The sliding mechanism 2 and the steel rope winding mechanism 12 are connected to the controller 5 through wireless communication technology. This configuration ensures that control commands can be transmitted smoothly and accurately, thus ensuring the smooth progress of the steel belt loading process.

[0033] Working principle: In actual use, first, use bolts to fix the base 6 to the ground through the reserved through hole 7 to ensure the stability of the device during operation. When the steel strip needs to be hoisted and loaded, the operator manipulates the controller 5 to move the sliding mechanism 2 directly above the steel strip body 10, and then releases the steel rope in the steel rope winding mechanism 12, so that the hook 11 moves downward. The operator needs to connect the hook 11 and the hanging ring 8, so that the two hooks 11 are respectively hung on the hanging rings 8 on both sides of the steel strip rack 9. The worker retreats to the safe area and manipulates the controller 5 to recover the steel rope in the steel rope winding mechanism 12, thereby realizing the lifting of the steel strip body 10. Thus, the feeding operation of the steel strip body 10 is realized while ensuring the safety of the staff. Among them, both the steel rope winding mechanism 12 and the sliding mechanism 2 are connected to the controller 5 through wireless communication, making the operation convenient, with low labor intensity of the workers, and improving the work efficiency. This avoids the situation where the operator needs to pull the hoist forcefully to steadily install the heavy steel strip on the equipment, which is a test of physical strength and endurance. Such an operation method affects the overall efficiency of the production line to a certain extent and also increases the labor burden of the staff.

[0034] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An electric feeding device for steel belts of a baler, characterized in that: The electric feeding device for the steel belt of the baler includes: a bracket (3), a slide rail (1) is arranged at the upper end of the bracket (3), a side frame (4) is arranged on the surface of the bracket (3), a controller (5) is arranged on the side frame (4), a sliding mechanism (2) is arranged on the slide rail (1), a steel rope winding mechanism (12) is arranged below the sliding mechanism (2), and a hook (11) is connected below the steel rope winding mechanism (12) through a steel rope; A steel belt rack (9), on which a steel belt body (10) is placed, and hanging rings (8) are arranged on both sides of the steel belt rack (9).

2. The electric feeding device for the steel belt of a baler according to claim 1, characterized in that: There are two groups of the brackets (3), and the two groups of brackets (3) are respectively located on both sides of the steel belt rack (9). A base (6) is fixed at the bottom of the bracket (3). The base (6) is in the shape of a square plate, and through holes (7) are formed on the surface of the base (6). There are four groups of through holes (7), and the four groups of through holes (7) are respectively located at the four ends of the surface of the base (6).

3. The electric feeding device for steel belts of a baler according to claim 1, characterized in that: The slide rail (1) is adapted to the sliding mechanism (2), and both the steel rope winding mechanism (12) and the sliding mechanism (2) are connected to the controller (5) through wireless communication.

4. The electric feeding device for steel belts of a baler according to claim 1, characterized in that: The hook (11) can be connected to the hanging ring (8).

5. The electric feeding device for the steel belt of a baler according to claim 1, characterized in that: The side frame (4) is fixed to the surface of the bracket (3) by bolts. A charging wire (13) is arranged on the side surface of the side frame (4), and a charging plug (14) is connected to the end face of the charging wire (13).

6. The electric feeding device for steel belts of a baler according to claim 1, characterized in that: A receiving frame (15) is arranged on the surface of the side frame (4). A receiving cavity (17) is formed on the surface of the receiving frame (15), a rubber pad (16) is laid in the receiving cavity (17), and the controller (5) is placed in the receiving cavity (17).

7. The electric feeding device for steel belts of a baler according to claim 1, characterized in that: A working indicator light (19), an alarm light (20), an emergency brake button (22), a speaker (24) and an operation button (23) are arranged on the surface of the controller (5). A receiving antenna (18) is arranged at the upper end of the controller (5), a charging port (21) is arranged on the side surface of the controller (5), and the charging plug (14) can be connected to the charging port (21).

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