Sample marking device for textile detection
By designing an automated transmission, detection and marking mechanism, combined with PLC control and vacuuming functions, the problem of traditional textile sample marking relying on manual operation is solved, and efficient and accurate textile inspection and marking is achieved.
Patent Information
- Application Number
- CN202422429263.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-09
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2034-10-09
AI Technical Summary
Traditional textile sample markings rely on manual operation, are inefficient and prone to labeling errors, resulting in difficulty in detection and traceability.
An automated device including a conveying mechanism, a detection mechanism and a marking mechanism is designed, and a defect area is identified using a camera and an image processor. The PLC controller controls the conveyor belt to the marking pen position for automatic marking, and removes impurities through the vacuum cleaner to reduce manual intervention.
Automatic marking of textile inspection is realized, production efficiency is improved, manual operation is reduced, and marking accuracy and inspection quality are ensured.
Smart Images

Figure CN223118726U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of textile detection, and particularly relates to a specimen marking device for textile detection. Background Technique
[0002] In the textile industry, quality control and traceability management are important links to ensure product qualification. With the continuous improvement of market requirements for textile quality, the standardization and systematization of the detection link become increasingly important. Traditional specimen marking methods usually rely on manual operation, which is not only inefficient but also prone to marking errors, resulting in difficulties in subsequent detection and traceability.
[0003] To solve these problems, an automated specimen marking device has emerged. Through an advanced mechanical structure and an intelligent control system, the device can quickly and accurately mark textile specimens, reduce manual intervention, and improve production efficiency.
[0004] Therefore, it is necessary to invent a specimen marking device for textile detection to solve the above problems. Content of the Utility Model
[0005] The technical problems to be solved by the utility model are as follows: Provide a specimen marking device for textile detection with high practicability, which can be operated simply and has a relatively simple structure, and solves the problems of reducing manual intervention and improving production efficiency mentioned in the above background technique.
[0006] The purpose of the utility model can be realized by the following technical solutions:
[0007] A specimen marking device for textile detection includes a workbench. A conveying mechanism is installed on the surface of the workbench. The conveying mechanism includes a conveyor belt and a driving motor. A processing chamber is fixedly connected to the middle of the surface of the workbench. A hydraulic cylinder is fixedly connected to the top of the processing chamber. The output end of the hydraulic cylinder is fixedly connected to a motor box. A marking mechanism is fixedly connected inside the motor box. The marking mechanism includes a rotating motor, a connecting disk, and a marking pen. A detection mechanism is fixedly connected to the inner top of the processing chamber. The detection mechanism includes a camera and an image processor. One side of the image processor is electrically connected to a PLC controller through a power line. A dust suction mechanism is fixedly connected to the left side of the workbench. The dust suction mechanism includes a collection box, a hose, a dust suction head, and an industrial-grade dust suction fan.
[0008] As a further solution of the utility model: The conveyor belt is installed on the surface of the workbench. One side of the conveyor belt is fixedly connected to a driving motor. One side of the driving motor is electrically connected to one side of the PLC controller through a power line. The PLC controller is convenient for controlling the driving motor to start.
[0009] As a further solution of the utility model: The rotating motor is fixedly connected inside the motor box. The output end of the rotating motor is fixedly connected with a connecting plate, and the bottom of the connecting plate is fixedly connected with a marking pen, which is convenient for making marks.
[0010] As a further solution of the utility model: The camera is fixedly connected to the inner top of the processing chamber. The surface of the camera is electrically connected with an image processor through a power cord. The camera is convenient for detecting textiles.
[0011] As a further solution of the utility model: The collection box is fixedly connected to the left side of the workbench. The top of the collection box is communicated with a hose, and the end of the hose is communicated with a dust suction head, which is convenient for sucking dust.
[0012] As a further solution of the utility model: Both sides of the dust suction head are slidably connected with a U-shaped frame. The top surface of the U-shaped frame is fixedly connected with two hydraulic rods, and the output end of the hydraulic rod is fixedly connected to the top of the dust suction head. The hydraulic rod is convenient for driving the dust suction head to lift.
[0013] As a further solution of the utility model: The bottom of the workbench is fixedly connected with four support legs in a rectangular array. The surface of the support leg is fixedly connected with two strengthening rods, and the strengthening rod is convenient for improving the stability of the support leg.
[0014] The beneficial effects of the utility model:
[0015] 1. Through the setting of the conveying mechanism, the detection mechanism and the marking mechanism, when detecting textiles, place the textiles on the conveyor belt, and then start the driving motor. The driving motor drives the textiles into the processing chamber. The camera arranged inside the processing chamber takes pictures of the textiles and transmits the taken pictures to the image processor on one side for analysis and processing. Finally, the processed signal is fed back to the PLC controller. The PLC controller controls the conveyor belt to convey the defective area on the surface of the textiles to directly below the marking pen. Cooperating with the hydraulic cylinder at the top, the marking pen is brought into contact with the surface of the textiles. Start the rotating motor at the top of the marking pen, and the rotating motor drives the marking pen to mark on the surface of the textiles, without manual operation, reducing manual intervention and improving production efficiency.
[0016] 2. Through the setting of the dust suction mechanism, when detecting textiles, there is an adjustable-height dust suction head on the surface of the workbench. Start the hydraulic rod, drive the dust suction head to move to a suitable height, and then start the three industrial-grade dust suction fans inside the dust suction head. The industrial-grade dust suction fans generate suction force, and suck the dust and impurities on the surface of the textiles into the collection box through the hose for unified storage, avoiding impurities and dust from blocking the defective area, resulting in the camera being unable to accurately detect, and thus affecting the detection quality of the equipment. Description of the drawings
[0017] The present utility model will be further described below in conjunction with the accompanying drawings.
[0018] Figure 1 It is a schematic diagram of the overall structure of the present utility model;
[0019] Figure 2 It is a schematic diagram of the marking mechanism structure of the present utility model;
[0020] Figure 3 It is a schematic diagram of the conveying mechanism structure of the present utility model;
[0021] Figure 4 It is a schematic diagram of the dust suction mechanism structure of the present utility model.
[0022] In the figure: 1, workbench; 2, conveying mechanism; 201, conveyor belt; 202, driving motor; 3, processing chamber; 4, hydraulic cylinder; 5, motor box; 6, marking mechanism; 601, rotating motor; 602, connecting plate; 603, marking pen; 7, detection mechanism; 701, camera; 702, image processor; 8, PLC controller; 9, dust suction mechanism; 901, collection box; 902, hose; 903, dust suction head; 904, industrial dust suction fan; 10, U-shaped frame; 11, hydraulic rod; 12, support leg; 13, reinforcing rod. Specific embodiments
[0023] The technical solutions in the embodiments of the present utility model will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without making creative efforts shall fall within the protection scope of the present utility model.
[0024] Such as Figures 1 - 4As shown in the figure, a specimen marking device for textile detection includes a workbench 1. A conveying mechanism 2 is installed on the surface of the workbench 1. Through the settings of the conveying mechanism 2, the detection mechanism 7 and the marking mechanism 6, manual operation is not required, manual intervention is reduced, and production efficiency is improved. The conveying mechanism 2 includes a conveyor belt 201 and a driving motor 202. In the middle of the surface of the workbench 1, a processing chamber 3 is fixedly connected. At the top of the processing chamber 3, a hydraulic cylinder 4 is fixedly connected. The output end of the hydraulic cylinder 4 is fixedly connected with a motor box 5. Inside the motor box 5, a marking mechanism 6 is fixedly connected. The marking mechanism 6 includes a rotating motor 601, a connecting disk 602 and a marking pen 603. At the inner top of the processing chamber 3, a detection mechanism 7 is fixedly connected. The detection mechanism 7 includes a camera 701 and an image processor 702. On one side of the image processor 702, a PLC controller 8 is electrically connected through a power cord. On the left side of the workbench 1, a dust suction mechanism 9 is fixedly connected. Through the setting of the dust suction mechanism 9, it is avoided that impurities and dust block the defective area, resulting in the camera 701 being unable to accurately detect, thereby affecting the detection quality of the equipment. The dust suction mechanism 9 includes a collection box 901, a hose 902, a dust suction head 903 and an industrial-grade dust suction fan 904;
[0025] As Figure 3 shown, the conveyor belt 201 is installed on the surface of the workbench 1. On one side of the conveyor belt 201, a driving motor 202 is fixedly connected. On one side of the driving motor 202, it is electrically connected to one side of the PLC controller 8 through a power cord. The PLC controller 8 facilitates controlling the driving motor 202 to start;
[0026] As Figure 2 shown, the rotating motor 601 is fixedly connected inside the motor box 5. The output end of the rotating motor 601 is fixedly connected with a connecting disk 602. At the bottom of the connecting disk 602, a marking pen 603 is fixedly connected. The marking pen 603 is convenient for making marks;
[0027] As Figure 3 shown, the camera 701 is fixedly connected to the inner top of the processing chamber 3. The surface of the camera 701 is electrically connected to an image processor 702 through a power cord. The camera 701 is convenient for detecting textiles;
[0028] As Figure 4 shown, the collection box 901 is fixedly connected to the left side of the workbench 1. The top of the collection box 901 is communicated with a hose 902. The end of the hose 902 is communicated with a dust suction head 903. Inside the dust suction head 903, three industrial-grade dust suction fans 904 are installed. The dust suction head 903 is convenient for absorbing dust;
[0029] As Figure 4As shown in the figure, both sides of the dust suction head 903 are slidably connected with U-shaped frames 10. Two hydraulic rods 11 are fixedly connected to the top surface of the U-shaped frame 10. The output ends of the hydraulic rods 11 are fixedly connected to the top of the dust suction head 903. The hydraulic rods 11 facilitate driving the dust suction head 903 to move up and down;
[0030] As Figure 1 shown, four support legs 12 are fixedly connected to the bottom of the workbench 1 in a rectangular array. Two reinforcing rods 13 are fixedly connected to the surface of the support legs 12. The reinforcing rods 13 facilitate improving the stability of the support legs 12.
[0031] The working principle of the present utility model: When performing textile detection, place the textile on the conveyor belt 201, and then start the driving motor 202. The driving motor 202 drives the textile into the processing chamber 3. The camera 701 arranged inside the processing chamber 3 takes pictures of the textile, and transmits the taken pictures to the image processor 702 on one side for analysis and processing. Finally, the processed signal is fed back to the PLC controller 8. The PLC controller 8 controls the conveyor belt 201 to convey the defective area on the surface of the textile to directly below the marking pen 603. Cooperating with the hydraulic cylinder 4 at the top, the marking pen 603 is brought into contact with the surface of the textile. Start the rotating motor 601 at the top of the marking pen 603, and the rotating motor 601 drives the marking pen 603 to mark on the surface of the textile;
[0032] When performing textile detection, a dust suction head 903 with adjustable height is arranged on the surface of the workbench 1. Start the hydraulic rod 11. After driving the dust suction head 903 to move to a suitable height, then start the three industrial-grade dust suction fans 904 inside the dust suction head 903. The industrial-grade dust suction fans 904 generate suction force, and suck the dust and impurities on the surface of the textile into the collection box 901 through the hose 902 for unified storage.
[0033] The above has described in detail an embodiment of the present utility model, but the content described is only the preferred embodiment of the present utility model and cannot be considered as used to limit the scope of implementation of the present utility model. All equivalent changes and improvements made according to the scope of the application of the present utility model should still fall within the scope covered by the patent of the present utility model.
Claims
1. A specimen marking device for textile detection, comprising a workbench (1), characterized in that: A conveying mechanism (2) is installed on the surface of the workbench (1). The conveying mechanism (2) includes a conveyor belt (201) and a driving motor (202). In the middle of the surface of the workbench (1), a processing chamber (3) is fixedly connected. At the top of the processing chamber (3), a hydraulic cylinder (4) is fixedly connected. The output end of the hydraulic cylinder (4) is fixedly connected with a motor box (5). A marking mechanism (6) is fixedly connected inside the motor box (5). The marking mechanism (6) includes a rotating motor (601), a connecting disc (602) and a marking pen (603). A detection mechanism (7) is fixedly connected to the inner top of the processing chamber (3). The detection mechanism (7) includes a camera (701) and an image processor (702). One side of the image processor (702) is electrically connected to a PLC controller (8) through a power line. A dust suction mechanism (9) is fixedly connected to the left side of the workbench (1). The dust suction mechanism (9) includes a collection box (901), a hose (902), a dust suction head (903) and an industrial dust suction fan (904).
2. The specimen marking device for textile detection according to claim 1, characterized in that, The conveyor belt (201) is installed on the surface of the workbench (1). One side of the conveyor belt (201) is fixedly connected with a driving motor (202). One side of the driving motor (202) is electrically connected to one side of the PLC controller (8) through a power line.
3. The sample marking device for textile detection according to claim 1, characterized in that, The rotating motor (601) is fixedly connected inside the motor box (5). The output end of the rotating motor (601) is fixedly connected with a connecting disc (602). The bottom of the connecting disc (602) is fixedly connected with a marking pen (603).
4. The sample marking device for textile detection according to claim 1, characterized in that, The camera (701) is fixedly connected to the inner top of the processing chamber (3). The surface of the camera (701) is electrically connected to an image processor (702) through a power line.
5. The sample marking device for textile detection according to claim 1, characterized in that, The collection box (901) is fixedly connected to the left side of the workbench (1). The top of the collection box (901) is communicated with a hose (902). The end of the hose (902) is communicated with a dust suction head (903). Three industrial dust suction fans (904) are installed inside the dust suction head (903).
6. The sample marking device for textile detection according to claim 1, characterized in that, Both sides of the dust suction head (903) are slidably connected with a U-shaped frame (10). Two hydraulic rods (11) are fixedly connected to the top surface of the U-shaped frame (10). The output end of the hydraulic rod (11) is fixedly connected to the top of the dust suction head (903).
7. The sample marking device for textile detection according to claim 1, characterized in that, Four support legs (12) are fixedly connected to the bottom of the workbench (1) in a rectangular array. Two reinforcing rods (13) are fixedly connected to the surface of the support legs (12).