Polyester cord impregnation mechanism

Through the combination of components such as guide roller, lower press roller, upper press roller and heating frame, the problem of loosening and falling off of the polyester rope during the impregnation process is solved, the smooth winding of the polyester rope and the rapid solidification of the glue liquid are achieved, and the glue impregnation efficiency is improved.

CN223118745UActive Publication Date: 2025-07-18TAIZHOU HENGMAO NEW MATERIAL CO LTD
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Patent Information

Application Number
CN202422080714.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-27
Publication Date
2025-07-18
Estimated Expiration
2034-08-27

AI Technical Summary

Technical Problem

The existing polyester rope impregnation mechanism is not convenient to limit the polyester rope during the transmission process, resulting in frequent loosening and falling off, affecting the rolling effect and glue impregnation efficiency.

Method used

The polyester rope is limited by components such as guide rollers, lower pressure rollers, upper pressure rollers and screws, and the glue liquid is quickly solidified through the heating frame and heating pipe. Combining the telescopic drive and the rotary drive members ensures the smooth winding of the polyester rope.

Benefits of technology

Effectively prevent the polyester rope from loosening and falling off on the outer wall of the winding roller, improve the uniformity and efficiency of the glue, and ensure the smooth winding of the polyester rope and the rapid solidification of the glue liquid.

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    Figure CN223118745U_ABST
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Abstract

The utility model discloses a polyester cord impregnation mechanism which comprises an impregnation table, an impregnation box is arranged on one side of the top end of the impregnation table, an impregnation cavity is formed in the impregnation box, a guide roller is rotationally installed in the impregnation cavity, an unwinding roller is installed on one side of the top end of the impregnation box through a support, and two side base bodies are arranged on the other side of the top end of the impregnation box. Two lower compression rollers are rotatably mounted on the inner wall of the lower end between the side seat bodies, nut seats are arranged at the top ends of the side seat bodies, screw pieces are mounted at the top ends of the nut seats in a threaded manner, the bottom ends of the screw pieces penetrate through the nut seats and are rotatably provided with lifting seats, and upper compression rollers are mounted on the inner wall between the lifting seats. According to the utility model, not only is the phenomenon that the polyester thread rope is loosened and falls off on the outer wall of the winding roller reduced, but also the phenomenon that the polyester thread rope is stacked and wound on the local area of the outer wall of the winding roller is reduced, so that the winding effect of the winding roller on the polyester thread rope is ensured, and the glue solution is quickly solidified on the outer wall of the polyester thread rope; therefore, the impregnation efficiency of the polyester cord is guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of polyester cord production, in particular to a polyester cord dipping mechanism. Background Technique

[0002] In industries such as textile, electric power, and construction, polyester cords are widely used due to their excellent physical properties and chemical stability. However, in order to improve the wear resistance, anti-aging property, and adhesion to other materials of the cords, the cords often need to be dipped in glue. Therefore, it is particularly important to develop an efficient and uniform polyester cord dipping mechanism.

[0003] A polyester cord dipping mechanism with the reference publication number CN217896051U includes an outer frame. On the wire outlet side inside the outer frame, a first return plate and a second return plate are fixedly arranged to form a circuitous air flow path. On one inner wall of the wire outlet end of the outer frame, a hot air fan is fixedly arranged. Between the hot air fan and the second return plate, a ventilation plate is fixedly arranged. Inside the ventilation plate, an electric heating tube is fixedly arranged. Near the upper end of the hot air fan of the outer frame, a reciprocating rod is fixedly arranged. An outlet disk is movably sleeved on the reciprocating rod. Inside the outlet disk, a flying shuttle is rotatably arranged. This polyester cord dipping mechanism is installed at the front end of a winding device. By using the winding force of the winding machine, the dipping and drying of the polyester cord can be completed. When finally discharging the wire, through the automatic reciprocating movement of the outlet disk, it can be neatly wound inside the winding device. According to the above, although this dipping mechanism can be well applied, it is usually not convenient to roll and limit the polyester cord during dipping and transmission, and thus it is not easy to smoothly wind the polyester cord, resulting in the phenomenon that the polyester cord is prone to loosen and fall off on the outer wall of the winding roller, which often troubles users. Content of the Utility Model

[0004] The purpose of the utility model is to provide a polyester cord dipping mechanism to solve the problem raised in the above background technique that although the dipping mechanism can be well applied, it is usually not convenient to roll and limit the polyester cord during dipping and transmission, and thus it is not easy to smoothly wind the polyester cord, resulting in the phenomenon that the polyester cord is prone to loosen and fall off on the outer wall of the winding roller.

[0005] To achieve the above object, the present utility model provides the following technical solution: A polyester cord dipping mechanism, including a dipping table, on one side of the top of the dipping table is provided a dipping tank, inside the dipping tank is provided a dipping cavity, inside the dipping cavity is rotatably installed a guiding roller, on one side of the top of the dipping tank is installed a pay-off roller through a bracket, on the other side of the top of the dipping tank are provided two side seat bodies, on the lower inner wall between the side seat bodies are rotatably installed two pressing rollers, on the top of each side seat body is provided a nut seat, on the top of the nut seat is threadedly installed a screw member, the bottom end of the screw member penetrates through the nut seat and is rotatably installed with a lifting seat, the lifting seat is slidably connected with the side seat body, on the inner wall between the lifting seats is installed an upper pressing roller, on the top of the dipping table on one side of the dipping tank is provided a drying machine body, on the top of the dipping table on the side of the drying machine body away from the dipping tank is provided a base frame, on one side of the top of the base frame is slidably connected a bearing plate, on the top of the bearing plate is installed a take-up roller through a bracket, on one side of the surface of the dipping table is installed a control panel.

[0006] Preferably, on both sides of the top of the drying machine body are provided upper heating frames, on both sides of the bottom of the drying machine body are provided lower heating frames. Through the setting of the upper heating frames and the lower heating frames, it is convenient to arrange the heating tubes.

[0007] Preferably, on one side of the top of the base frame is installed a telescopic driving member through a bracket, the input end of the telescopic driving member is electrically connected to the output end of the single-chip microcomputer inside the control panel, and one end of the telescopic driving member is connected to the outer wall of the bearing plate. Through the setting of the telescopic driving member, it is convenient to drive the bearing plate to move horizontally.

[0008] Preferably, on the top of the bearing plate on one side of the take-up roller is provided a gear box through a bracket, the inner wall of the gear box is connected to one end of the take-up roller through a guide shaft. Through the setting of the gear box, it is convenient to arrange the take-up roller.

[0009] Preferably, on the top of the bearing plate below the gear box is installed a rotary driving member, the input end of the rotary driving member is electrically connected to the output end of the single-chip microcomputer inside the control panel, and one end of the rotary driving member is connected to the bottom of the gear box. Through the setting of the rotary driving member, it is convenient to drive the gear box to operate.

[0010] Preferably, inside each of the upper heating frames and the lower heating frames are installed a number of heating tubes, the input end of the heating tubes is electrically connected to the output end of the single-chip microcomputer inside the control panel. The air inside the drying machine body is heated by the heating tubes to facilitate the drying operation of the dipped polyester cord.

[0011] Compared with the prior art, the beneficial effects of the present utility model are as follows: this polyester cord dipping mechanism not only reduces the phenomenon that the polyester cord loosens and falls off on the outer wall of the winding roller, but also reduces the local area where the polyester cord accumulates and winds around the outer wall of the winding roller, so as to ensure the winding effect of the winding roller on the polyester cord. Moreover, it enables the glue solution to quickly solidify on the outer wall of the polyester cord, so as to ensure the dipping efficiency of the polyester cord;

[0012] By threading the dipped polyester cord between the lower pressing roller and the upper pressing roller, and then rotating and sliding downward the screw member inside the nut seat, the screw member drives the upper pressing roller to move downward through the lifting seat to contact the outer wall of the polyester cord. When the polyester cord is transmitted, the upper pressing roller will cooperate with the lower pressing roller to roll and limit the polyester cord, so as to ensure the tension of the polyester cord between the dipping component and the winding component, thus ensuring the winding effect of the winding roller on the polyester cord and reducing the phenomenon that the polyester cord loosens and falls off on the outer wall of the winding roller;

[0013] By threading the polyester cord into the drying body and connecting it to the outer wall of the winding roller, when the winding roller winds the dipped polyester cord, the polyester cord will be transmitted inside the drying body. Since the upper heating frame and the lower heating frame are respectively arranged at the upper and lower ends inside the drying body, and a plurality of heating tubes are arranged inside the upper heating frame and the lower heating frame, the heating tubes can heat the air inside the drying body to perform a drying operation on the polyester cord being transmitted inside the drying body, so that the glue solution quickly solidifies on the outer wall of the polyester cord, so as to ensure the dipping efficiency of the polyester cord;

[0014] By driving the bearing plate to reciprocally translate on the top of the base frame through the telescopic driving member, the bearing plate can drive the winding roller to reciprocally translate, so as to easily wind the dipped polyester cord evenly on the outer wall of the winding roller, reduce the local area where the polyester cord accumulates and winds around the outer wall of the winding roller, and further ensure the winding effect of the winding roller on the polyester cord. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 is a three-dimensional structure schematic diagram of the present utility model;

[0016] Figure 2 is of the present utility model Figure 1 an enlarged structure schematic diagram of part A in;

[0017] Figure 3 is of the present utility model Figure 1 an enlarged structure schematic diagram of part B in;

[0018] Figure 4 is a partial sectional structure schematic diagram of the drying body of the present utility model;

[0019] Figure 5This is a schematic view of the upward structure of the upper heating frame of the present utility model.

[0020] In the figure: 1. Glue dipping table; 2. Control panel; 3. Glue dipping tank; 4. Unwinding roller; 5. Glue dipping cavity; 6. Guide roller; 7. Drying machine body; 8. Base frame; 9. Telescopic driving member; 10. Side seat body; 11. Lower pressing roller; 12. Upper pressing roller; 13. Lifting seat; 14. Nut seat; 15. Screw member; 16. Bearing plate; 17. Rotating driving member; 18. Gear box; 19. Rewinding roller; 20. Upper heating frame; 21. Lower heating frame; 22. Heating tube. Specific embodiments

[0021] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0022] Please refer to Figures 1-5 , an embodiment provided by the present utility model: A polyester wire rope glue dipping mechanism includes a glue dipping table 1. One side of the top of the glue dipping table 1 is provided with a glue dipping tank 3. The inside of the glue dipping tank 3 is provided with a glue dipping cavity 5. A guide roller 6 is rotatably installed inside the glue dipping cavity 5. One side of the top of the glue dipping tank 3 is installed with an unwinding roller 4 through a bracket. The other side of the top of the glue dipping tank 3 is provided with two side seat bodies 10. Two lower pressing rollers 11 are rotatably installed on the lower inner wall between the side seat bodies 10. Nut seats 14 are provided at the tops of the side seat bodies 10. A screw member 15 is threadedly installed at the top of the nut seat 14. The bottom end of the screw member 15 penetrates through the nut seat 14 and is rotatably installed with a lifting seat 13. The lifting seat 13 is slidably connected to the side seat body 10. An upper pressing roller 12 is installed on the inner wall between the lifting seats 13. One side of the glue dipping table 1 on one side of the glue dipping tank 3 is provided with a drying machine body 7. Two upper heating frames 20 are provided on both sides of the top of the drying machine body 7. Two lower heating frames 21 are provided on both sides of the bottom of the drying machine body 7;

[0023] During use, through the setting of the upper heating frame 20 and the lower heating frame 21, the heating tube 22 can be placed and processed;

[0024] A plurality of heating tubes 22 are installed inside both the upper heating frame 20 and the lower heating frame 21. The input end of the heating tube 22 is electrically connected to the output end of the single-chip microcomputer inside the control panel 2;

[0025] During use, the heating tube 22 heats the air inside the drying machine body 7 to facilitate the drying operation of the polyester wire rope after glue dipping;

[0026] On the top of the dipping table 1 on the side of the drying body 7 away from the dipping tank 3, there is a base frame 8. On one side of the top of the base frame 8, a telescopic driving member 9 is installed through a bracket. The input end of the telescopic driving member 9 is electrically connected to the output end of the single-chip microcomputer inside the control panel 2. One end of the telescopic driving member 9 is connected to the outer wall of the bearing plate 16;

[0027] During use, through the setting of the telescopic driving member 9, the bearing plate 16 is driven to translate;

[0028] On one side of the top of the base frame 8, a bearing plate 16 is slidably connected. On the top of the bearing plate 16, a winding roller 19 is installed through a bracket. On the top of the bearing plate 16 on one side of the winding roller 19, a gear box 18 is provided through a bracket. One end of the winding roller 19 is connected to the inner wall of the gear box 18 through a guide shaft;

[0029] During use, through the setting of the gear box 18, the winding roller 19 is placed and processed;

[0030] On the top of the bearing plate 16 below the gear box 18, a rotary driving member 17 is installed. The input end of the rotary driving member 17 is electrically connected to the output end of the single-chip microcomputer inside the control panel 2. One end of the rotary driving member 17 is connected to the bottom of the gear box 18;

[0031] During use, through the setting of the rotary driving member 17, the gear box 18 is driven to operate;

[0032] On one side of the surface of the dipping table 1, a control panel 2 is installed.

[0033] When the embodiment of the present application is in use, first, a polyester wire rope is sleeved on the outer wall of the unwinding roller 4, and one end of the polyester wire rope is sequentially passed under the guiding roller 6, between the lower pressing roller 11 and the upper pressing roller 12, and into the drying body 7 and then connected to the outer wall of the winding roller 19. Since the polyester wire rope passes between the lower pressing roller 11 and the upper pressing roller 12, only by screwing the screw member 15 to rotate and slide downward inside the nut seat 14, the screw member 15 drives the upper pressing roller 12 to move downward through the lifting seat 13 to contact the outer wall of the polyester wire rope. When the polyester wire rope is transmitted, the upper pressing roller 12 will cooperate with the lower pressing roller 11 to perform roller pressing and limiting on the polyester wire rope to ensure the tension of the polyester wire rope between the impregnating component and the winding component. Then, the polyester wire rope is passed through and out of the through holes on both outer walls of the drying body 7 and connected to the outer wall of the winding roller 19. When the rotary driving member 17 drives the winding roller 19 to rotate through the gearbox 18, the winding roller 19 will wind the impregnated polyester wire rope. At this time, the polyester wire rope is transmitted inside the drying body 7. Since the upper heating frame 20 and the lower heating frame 21 are respectively arranged at the upper and lower ends inside the drying body 7, and a plurality of heating tubes 22 are arranged inside the upper heating frame 20 and the lower heating frame 21, the heating tubes 22 can heat the air inside the drying body 7 to perform a drying operation on the polyester wire rope being transmitted inside the drying body 7. Finally, by driving the carrier plate 16 to reciprocate horizontally on the top of the base frame 8 through the telescopic driving member 9, the carrier plate 16 can drive the winding roller 19 to reciprocate horizontally to easily wind the impregnated polyester wire rope evenly on the outer wall of the winding roller 19. Additionally, the glue liquid is injected into the impregnating cavity 5, and the glue liquid submerges the guiding roller 6. Since the polyester wire rope passes under the guiding roller 6 for transmission, the polyester wire rope can fully contact the glue liquid inside the impregnating cavity 5 to achieve the purpose of impregnation, thus completing the use of this impregnating mechanism.

Claims

1. A polyester cord dipping mechanism, characterized in that: It includes an impregnating table (1). On one side of the top of the impregnating table (1), there is an impregnating tank (3). Inside the impregnating tank (3), there is an impregnating cavity (5). Inside the impregnating cavity (5), a guiding roller (6) is rotatably installed. On one side of the top of the impregnating tank (3), a pay-off roll (4) is installed through a bracket. On the other side of the top of the impregnating tank (3), there are two side seat bodies (10). On the lower inner wall between the side seat bodies (10), two pressing rollers (11) are rotatably installed. On the top of each side seat body (10), there is a nut seat (14). A screw member (15) is threadedly installed on the top of the nut seat (14). The bottom end of the screw member (15) penetrates through the nut seat (14) and rotatably installs a lifting seat (13). The lifting seat (13) is slidably connected to the side seat body (10). On the inner wall between the lifting seats (13), an upper pressing roller (12) is installed. On the top of the impregnating table (1) on one side of the impregnating tank (3), there is a drying machine body (7). On the top of the impregnating table (1) on the side of the drying machine body (7) away from the impregnating tank (3), there is a base frame (8). On one side of the top of the base frame (8), a bearing plate (16) is slidably connected. On the top of the bearing plate (16), a take-up roll (19) is installed through a bracket. On one side of the surface of the impregnating table (1), a control panel (2) is installed.

2. The polyester cord dipping mechanism according to claim 1, wherein: On both sides of the top of the drying machine body (7), there are upper heating frames (20). On both sides of the bottom of the drying machine body (7), there are lower heating frames (21).

3. The polyester cord dipping mechanism according to claim 1, characterized in that: On one side of the top of the base frame (8), a telescopic driving member (9) is installed through a bracket. The input end of the telescopic driving member (9) is electrically connected to the output end of the single-chip microcomputer inside the control panel (2). One end of the telescopic driving member (9) is connected to the outer wall of the bearing plate (16).

4. A polyester cord dipping mechanism according to claim 1, characterized in that: On the top of the bearing plate (16) on one side of the take-up roll (19), a gear box (18) is installed through a bracket. The inner wall of the gear box (18) is connected to one end of the take-up roll (19) through a guide shaft.

5. The polyester cord dipping mechanism according to claim 4, characterized in that: Below the gear box (18), a rotary driving member (17) is installed on the top of the bearing plate (16). The input end of the rotary driving member (17) is electrically connected to the output end of the single-chip microcomputer inside the control panel (2). One end of the rotary driving member (17) is connected to the bottom of the gear box (18).

6. The polyester cord dipping mechanism according to claim 2, characterized in that: Inside both the upper heating frame (20) and the lower heating frame (21), a number of heating tubes (22) are installed. The input end of the heating tube (22) is electrically connected to the output end of the single-chip microcomputer inside the control panel (2).

Citation Information

Patent Citations

  • Polyester cord impregnation mechanism

    CN217896051U