Precast beam factory moving trolley with accurate position detection device and mold

By installing elastic connectors and precise drive devices on the die-mounted mobile trolley, the problems of distance measuring wheel slip and track welding errors are solved, high-precision position detection and efficient construction are achieved, and cost is reduced.

CN223118867UActive Publication Date: 2025-07-18CHANGSHA RUIJIE MACHINERY TECH CO LTD
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Patent Information

Application Number
CN202421755034.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-23
Publication Date
2025-07-18
Estimated Expiration
2034-07-23

AI Technical Summary

Technical Problem

The existing position detection device of the mobile trolley with molds is inaccurate due to welding errors in the walking track wheel and the sliding distance wheel, and the vertical direction of the walking track wheel is different, which requires manual adjustment, which affects the construction accuracy and efficiency.

Method used

The elastic connector is used to make the distance measuring wheel and the walking track in close contact, and the absolute value encoder is connected to the movable axis of the distance measuring wheel through coupling, synchronous belt driving mechanism or gear mechanism, ensuring that the distance measuring wheel and the track are synchronized, solving the problem of belt slippage, and at the same time, multiple walking track wheels are fixed on the same support beam to avoid vertical welding errors.

Benefits of technology

It improves the accuracy and stability of position detection, reduces production costs, improves construction efficiency and detection accuracy, and avoids the needs of measurement errors and manual adjustment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of moving trolley equipment, in particular to a precast beam factory moving trolley with an accurate position detection device and a mold, which comprises a trolley body, a plurality of walking track wheels and the position detection device. The vehicle body comprises a vehicle frame and a supporting beam transversely installed on the vehicle frame. The plurality of walking track wheels are divided into two groups and are symmetrically mounted at the bottom of the supporting beam; the position detection device is installed on one walking track wheel and comprises a distance measuring wheel, an elastic connecting piece, an absolute value encoder, a driving piece and an installation support, the distance measuring wheel is rotationally connected to the bottom of the installation support, and the distance measuring wheel abuts against the trolley walking track through the elastic connecting piece; a rotating shaft of the absolute value encoder is in transmission connection with a movable shaft of the distance measuring wheel through a driving piece. According to the utility model, the problem of inaccurate position detection caused by slipping of the walking track wheels and the belt of the existing position detection device for the movable trolley with the mold is solved, and the detection precision and stability are improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of mobile trolley equipment, in particular to a prefabricated beam factory mold mobile trolley with an accurate position detection device. Background Art

[0002] A mobile trolley with formwork is a device used in bridge construction. It is mainly used to transport and move large prefabricated components, such as prefabricated beams, during bridge construction. In order to detect the real-time position of the mobile trolley with formwork, it is necessary to install a position detection device on the mobile trolley with formwork. The position detection device is a device used to detect the position of the mobile trolley on the moving path, which is crucial to ensuring construction accuracy and efficiency.

[0003] In the past, the running track wheels on the mold-carrying mobile trolley were welded on different plates, with no vertical continuity, and errors in vertical height were easy to occur during welding; this caused the trolley to move poorly during actual use, and required manual adjustment of the running track wheels. In addition, the commonly used position detection device does not have a retaining spring to ensure that the distance measuring wheel and the trolley running track are always in contact; the distance measuring wheel is prone to slipping and other abnormal phenomena during movement; in addition, the distance measuring wheel and the absolute value encoder in the existing mold-carrying mobile trolley are generally connected by a belt, which has the risk of slipping, resulting in inaccurate measurement data. Utility Model Content

[0004] The utility model provides a prefabricated beam factory with a mold moving trolley with a precise position detection device to solve the technical problems mentioned in the background technology.

[0005] In order to achieve the above object, the technical solution of the utility model is implemented as follows:

[0006] The utility model provides a prefabricated beam factory with a mold mobile trolley with a precise position detection device, comprising:

[0007] A vehicle body, comprising a vehicle frame and a support beam transversely mounted on the vehicle frame;

[0008] A plurality of running track wheels, divided into two groups and symmetrically mounted on the bottom of the support beam;

[0009] The position detection device is installed on one of the walking track wheels, and includes a measuring wheel, an elastic connecting piece, an absolute value encoder, a driving piece and a mounting bracket. The measuring wheel is rotatably connected to the bottom of the mounting bracket, and the measuring wheel abuts against the trolley walking track through the elastic connecting piece. The rotating shaft of the absolute value encoder is transmission-connected to the movable shaft of the measuring wheel through the driving piece.

[0010] Furthermore, the position detection device also includes a mounting bracket;

[0011] The mounting bracket includes a mounting base and a movable bracket rotatably connected obliquely to the end of the mounting base; the distance measuring wheel is rotatably connected to the bottom of the movable bracket; an elastic connecting member is connected obliquely between the mounting base and the movable bracket so that the bottom of the distance measuring wheel abuts against the trolley running track.

[0012] Further, the driving member is a coupling, and the rotating shaft on the absolute encoder is drivingly connected to the movable shaft of the distance measuring wheel through the coupling.

[0013] Further, the driving member is a synchronous belt driving mechanism, and the rotating shaft on the absolute encoder is drivingly connected to the movable shaft of the distance measuring wheel through the synchronous belt driving mechanism.

[0014] Further, the driving member is a gear mechanism, and the rotating shaft on the absolute encoder is drivingly connected to the movable shaft of the distance measuring wheel through the gear mechanism.

[0015] Further, the distance measuring wheel is a steel wheel or a rubber wheel.

[0016] Further, the elastic connecting member is a tension spring, an elastic cord or an elastic buffer rod.

[0017] Advantages of the utility model:

[0018] 1. The utility model provides a precast beam factory formwork-carrying trolley with a precise position detection device. A position detection device is installed on the formwork-carrying trolley. The distance measuring wheel in the position detection device abuts against the trolley running track through the elastic connecting member, so that during the movement of the formwork-carrying trolley, the distance measuring wheel always abuts against the trolley running track, avoiding the situation that the distance measuring wheel is not in contact with the trolley running track and causing measurement errors.

[0019] In addition, between the rotating shaft of the absolute encoder and the movable shaft of the distance measuring wheel in the position detection device is driven by a driving member, and the driving member includes but is not limited to a coupling, a synchronous belt driving mechanism, a gear mechanism or other driving devices, solving the problem of inaccurate position detection caused by belt slipping in the existing position detection device of the formwork-carrying trolley, and improving the detection accuracy and stability.

[0020] 2. The utility model fixedly installs a plurality of running track wheels on the same support beam, solving the technical problems of uneven heights of the running track wheels of the existing formwork-carrying trolley in the vertical direction and high welding process requirements. The utility model does not need to adjust the distance of the running track wheels in the vertical direction on site, improving the work efficiency and reducing the production cost. Description of the drawings

[0021] Figure 1 It is a schematic connection diagram of the vehicle body and the running track wheels in the utility model;

[0022] Figure 2 An enlarged view of the front structure schematic diagram of the position detection device;

[0023] Figure 3 is Figure 2 a side view of

[0024] Explanation of reference numerals:

[0025] 1. Distance measuring wheel; 2. Elastic connecting piece; 3. Trolley running track; 4. Absolute encoder; 5. Driving piece; 6. Mounting bracket. Specific embodiments

[0026] For the convenience of understanding the present invention, the present invention will be described more comprehensively below with reference to the relevant drawings. The preferred embodiments of the present invention are shown in the drawings. However, the present invention can be implemented in many other different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the understanding of the disclosure of the present invention more thorough and comprehensive.

[0027] It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it can be directly on the other element or indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or indirectly connected to the other element.

[0028] It should be understood that the orientation or positional relationship indicated by the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present invention.

[0029] It should also be noted that in the embodiments of the present application, the same reference numeral represents the same component or the same part. For the same parts in the embodiments of the present application, only one of the parts or components may be labeled with a reference numeral in the drawings. It should be understood that for other identical parts or components, the reference numeral also applies.

[0030] Referring to Figures 1 to 3 , the embodiments of the present application provide a precast beam factory formwork moving trolley with an accurate position detection device, including:

[0031] A vehicle body, including a vehicle frame and a support beam horizontally installed on the vehicle frame;

[0032] A plurality of running track wheels, divided into two groups and symmetrically mounted on the bottom of the support beam;

[0033] The position detection device is installed on one of the walking track wheels, including a distance measuring wheel 1, an elastic connecting member 2, an absolute value encoder 4, a driving member 5 and a mounting bracket 6. The distance measuring wheel 1 is rotatably connected to the bottom of the mounting bracket 6, and the distance measuring wheel 1 is abutted against the trolley walking track 3 through the elastic connecting member 2. The rotating shaft of the absolute value encoder 4 is transmission-connected to the movable shaft of the distance measuring wheel 1 through the driving member 5; the fixed end of the absolute value encoder 4 is fixedly mounted on the mounting bracket 6.

[0034] When in use, during the movement of the mobile trolley with molds, the measuring wheel 1 will synchronously drive the rotating shaft of the absolute encoder 4 to rotate synchronously, and the absolute encoder 4 will measure the number of rotations of the measuring wheel 1 in real time. The user can obtain the distance traveled by the mobile trolley with molds by reading the number of rotations of the measuring wheel 1 and analyzing and calculating, thereby realizing the accurate measurement of the position of the mobile trolley with molds by the position detection device.

[0035] The utility model fixes a plurality of walking track wheels on the same supporting beam, thereby solving the technical problems that the walking track wheels of the existing mold-carrying mobile trolley are of different heights in the vertical direction and have high welding process requirements. The utility model does not need to adjust the vertical distance of the walking track wheels on site, thereby improving work efficiency and reducing production costs.

[0036] In some embodiments, the position detection device further includes a mounting bracket 6;

[0037] The mounting bracket 6 includes a mounting seat and a movable bracket obliquely rotatably connected to the end of the mounting seat; the distance measuring wheel 1 is rotatably connected to the bottom of the movable bracket; the elastic connecting member 2 is obliquely connected between the mounting seat and the movable bracket so that the bottom of the distance measuring wheel 1 abuts against the trolley walking track 3.

[0038] In some embodiments, the driving member 5 is a coupling, and the rotating shaft on the absolute encoder 4 and the movable shaft of the distance measuring wheel 1 are connected by transmission through the coupling 5.

[0039] In some embodiments, the driving member 5 is a synchronous belt driving mechanism, and the rotating shaft on the absolute encoder 4 is connected to the movable shaft of the distance measuring wheel 1 through the synchronous belt driving mechanism.

[0040] In some embodiments, the driving member 5 is a gear mechanism, and the rotating shaft on the absolute encoder 4 is connected to the movable shaft of the distance measuring wheel 1 through the gear mechanism.

[0041] In some embodiments, the distance measuring wheel 1 is a steel wheel or a rubber wheel.

[0042] In some embodiments, the elastic connecting member 2 is selected from a tension spring, an elastic cord or an elastic buffer rod.

[0043] The utility model provides a precast beam factory formwork-mounted mobile trolley with a precise position detection device. A position detection device is installed on the formwork-mounted mobile trolley. The ranging wheel 1 in the position detection device is abutted against the trolley running track 3 through the elastic connecting member 2, so that during the traveling process of the formwork-mounted mobile trolley, the ranging wheel 1 is always abutted against the trolley running track 3, avoiding the situation that the ranging wheel 1 is not in contact with the trolley running track 3 and causing measurement errors.

[0044] In addition, the rotating shaft of the absolute encoder 4 and the movable shaft of the ranging wheel 1 in the position detection device are driven by a driving member 5. The driving member 5 includes but is not limited to a coupling, a synchronous belt drive mechanism, a gear mechanism or other driving devices, solving the problem of inaccurate position detection caused by belt slipping in the existing position detection device of the formwork-mounted mobile trolley, and improving the detection accuracy and stability.

[0045] As mentioned above, the above are only the specific embodiments of the present utility model, but the protection scope of the present utility model is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present utility model can easily think of changes or substitutions, which should all be covered within the protection scope of the present utility model. Moreover, the technical solutions between various embodiments of the present utility model can be combined with each other, but it must be based on the fact that those skilled in the art can implement it. When the combination of technical solutions appears to be contradictory or unable to be implemented, it should be considered that such a combination of technical solutions does not exist and is not within the protection scope required by the present utility model. Therefore, the protection scope of the present utility model should be subject to the protection scope of the claims.

Claims

1. A precast beam factory formwork mobile trolley with an accurate position detection device, characterized in that, include: A vehicle body, comprising a vehicle frame and a support beam transversely mounted on the vehicle frame; A plurality of running track wheels, divided into two groups and symmetrically mounted on the bottom of the support beam; The position detection device is installed on one of the running track wheels, and comprises a distance measuring wheel (1), an elastic connecting member (2), an absolute value encoder (4), a driving member (5) and a mounting bracket (6); the distance measuring wheel (1) is rotatably connected to the bottom of the mounting bracket (6), and the distance measuring wheel (1) is abutted against the trolley running track (3) through the elastic connecting member (2); and the rotating shaft of the absolute value encoder (4) is transmission-connected to the movable shaft of the distance measuring wheel (1) through the driving member (5).

2. The precast beam factory formwork-mounted mobile trolley according to claim 1, characterized in that, The position detection device also includes a mounting bracket (6); The mounting bracket (6) comprises a mounting seat and a movable bracket obliquely rotatably connected to the end of the mounting seat; the distance measuring wheel (1) is rotatably connected to the bottom of the movable bracket; and the elastic connecting member (2) is obliquely connected between the mounting seat and the movable bracket so that the bottom of the distance measuring wheel (1) abuts against the trolley travel track (3).

3. The precast beam factory movable trolley with formwork according to claim 1, characterized in that The driving member (5) is a coupling, and the rotating shaft on the absolute value encoder (4) and the movable shaft of the distance measuring wheel (1) are connected in transmission through the coupling (5).

4. The precast beam factory formwork-mounted mobile trolley according to claim 1, wherein, The driving member (5) is a synchronous belt driving mechanism, and the rotating shaft on the absolute value encoder (4) and the movable shaft of the distance measuring wheel (1) are connected by transmission through the synchronous belt driving mechanism.

5. The precast beam plant formwork-mounted mobile trolley according to claim 1, characterized in that, The driving member (5) is a gear mechanism, and the rotating shaft on the absolute value encoder (4) is connected to the movable shaft of the distance measuring wheel (1) through the gear mechanism.

6. The precast beam plant formwork-mounted moving trolley according to any one of claims 1 to 5, characterized in that The distance measuring wheel (1) is a steel wheel or a rubber wheel.

7. The precast beam plant formwork-mounted mobile trolley according to any one of claims 1 to 5, characterized in that, The elastic connecting member (2) is selected from tension springs, elastic pull ropes, or elastic buffer rods.