Horizontal compressor and new energy automobile

By introducing gas-dividing structures and buckling structures into the horizontal compressor, the problem of liquid strikes under low-temperature heating conditions is solved, effective separation of gaseous and liquid refrigerant is achieved, and the operation reliability of the compressor is improved.

CN223120165UActive Publication Date: 2025-07-18WUHU HIGHLY NEW ENERGY TECH CO LTD +1
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Patent Information

Application Number
CN202422370177.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-27
Publication Date
2025-07-18
Estimated Expiration
2034-09-27

AI Technical Summary

Technical Problem

In the prior art, under low temperature heating conditions, there is a risk of liquid strike when the compressor is inhaled, resulting in unstable operation of the compressor.

Method used

A horizontal compressor is designed, adopting an air-dividing structure and a buckling structure to separate the gaseous and liquid refrigerant through the suction channel and the folding plate, reducing the risk of liquid refrigerant entering the compressor.

Benefits of technology

Effective separation of gaseous and liquid refrigerant enhances the operation reliability of the compressor, reduces the risk of liquid strikes, and improves the working stability of the compressor.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a horizontal compressor and a new energy automobile, the horizontal compressor comprises: a rear cover shell; a controller cavity is defined by the first side of the controller shell and the rear cover shell, an inner cavity is formed in the second side of the controller shell in a concave mode, the inner cavity is provided with a flow dividing side wall which divides the inner cavity into a first separation cavity body and a second separation cavity body, a first air suction through hole is formed in the upper portion of the first separation cavity body, and a second air suction through hole is formed in the lower portion of the second separation cavity body. The air suction channel is communicated with the air suction port and first air suction through holes formed in the periphery of the controller shell, and air folding plates are arranged in the second separation cavity. The baffle is in butt joint with the second side of the controller shell, the baffle covers the inner cavity to define a first cavity, and a second air suction through hole is formed in the upper portion of the baffle; a second cavity is defined by the rear shell and the baffle, and an oil way filter screen is arranged on the lower portion of the baffle. The gas refrigerant and the liquid refrigerant after air suction can be effectively separated, the liquid impact risk is reduced, and the running reliability of the compressor is enhanced.
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Description

Technical Field

[0001] The utility model relates to the field of vehicle refrigeration equipment, specifically to a horizontal compressor and a new energy vehicle. Background Art

[0002] Currently, more and more vehicle air conditioning systems have put forward requirements for low-temperature heating. Therefore, the minimum evaporation temperature at which the compressor operates has been continuously decreasing, and the superheat degree has been continuously decreasing. However, a lower evaporation temperature will lead to a decrease in suction superheat. When sucking in, a large amount of refrigerant presents a liquid state, and there is a risk of liquid slugging.

[0003] Patent CN117703761A proposes a horizontal scroll compressor oil baffle structure and a horizontal scroll compressor. A bearing component is provided inside the housing of the horizontal scroll compressor. There is an exhaust port above the compressor exhaust cavity. A second partition plate and a first partition plate are near the exhaust port. The second partition plate has a first exhaust hole and a first central convex cylinder. The first central convex cylinder is sleeved on the bearing component. The first partition plate has a second exhaust hole and a first central through hole. The bearing component passes through the first central through hole. A sealed separation cavity is formed between the second partition plate and the first partition plate. The oil-gas mixed airflow inside the housing enters the separation cavity through the first exhaust hole for gas-liquid separation and is discharged through the second exhaust hole. The utility model can control the oil level in the oil storage chamber inside the compressor, avoid the disturbance of the oil level inside the compressor, effectively improve the oil-gas separation efficiency, avoid excessive refrigerant oil from entering the air conditioning system, ensure the heat exchange effect and energy efficiency of the air conditioning system, and effectively ensure the reliability and operating energy efficiency of the compressor.

[0004] Patent CN221236899U provides an oil-gas separator and a scroll air compressor having the same. The oil-gas separator is provided with a through oil pipe, and the through oil pipe can lead out the liquid after gas-liquid separation from the oil-gas separator. Among them: the oil-gas separator includes a water removal unit; the water removal unit is arranged on the through oil pipe and / or the water removal unit is arranged inside the oil-gas separator; the water removal unit includes a water removal medium, and the water removal medium can allow oil to pass through the water removal unit, and the water removal medium can adsorb water in the liquid. The utility model makes the water content of the lubricating oil separated by the oil-gas separator greatly reduced, and even expected to be completely dried after being dried by the water removal unit by arranging the water removal unit on the through oil pipe and / or inside the oil-gas separator. Thus, the lubricating oil passing through the oil-gas separator has a better lubricating effect during use, can avoid the problem of performance degradation of the lubricating oil caused by the water content of the lubricating oil, and makes the lubricating oil have better lubricating performance.

[0005] The above two patents are for the gas separation structure design of the compressor exhaust. They both perform gas-liquid separation on the refrigerant entering the air-conditioning system to ensure the refrigeration effect of the entire system, and also perform drying treatment on the exhaust to reduce the water content in the system. However, they do not further consider the liquid hammer problem during low-temperature heating. Considering that the compressor operates at a lower evaporation temperature when it is a low-temperature heat pump, when the suction superheat is insufficient, a large amount of liquid refrigerant will enter the compressor, posing a risk of liquid hammer.

[0006] In view of this, the present utility model provides a horizontal compressor and a new energy vehicle. Summary of the Utility Model

[0007] Aiming at the problems in the prior art, the horizontal compressor and the new energy vehicle of the present utility model overcome the difficulties of the prior art, and can enable the compressor to separate gaseous refrigerant from liquid refrigerant through gas separation after suction, and fully separate the gas phase and the liquid phase through a baffle structure to achieve the gas separation function, reduce the risk of liquid hammer, and enhance the reliability of the compressor operation.

[0008] An embodiment of the present utility model provides a compressor mounting assembly, including:

[0009] A rear cover shell;

[0010] A controller housing, which is embedded with a suction channel. The first side of the controller housing and the rear cover shell enclose a controller chamber. The second side is recessed to form an inner cavity. The inner cavity is provided with a vertically arranged shunt side wall that divides the inner cavity into a first separation cavity and a second separation cavity that are partially connected. The upper part of the first separation cavity is provided with a first suction through hole. The suction channel communicates the suction port and the first suction through hole provided on the outer periphery of the controller housing. A number of gas baffle plates are arranged in the second separation cavity;

[0011] A baffle, the first side of the baffle is docked with the second side of the controller housing, and the baffle covers the inner cavity to enclose a first chamber. A second suction through hole is provided in the upper part of the baffle area corresponding to the second separation cavity; and

[0012] A rear shell, which is connected to the second side of the baffle. The rear shell and the second side of the baffle enclose a second chamber. An oil filter is provided at the lower part of the baffle for the refrigerant in the first chamber to enter the second chamber.

[0013] Preferably, the first separation cavity provides a first separation channel for the liquid refrigerant in the gas-liquid mixed refrigerant entering the first chamber from the first suction through hole to fall into the oil sump under the action of gravity. The second separation cavity provides a second separation channel for the liquid refrigerant that the gas-liquid mixed refrigerant enters from the first suction through hole, bypasses the shunt side wall, contacts the gas baffle plates and is separated, and then falls into the oil sump.

[0014] Preferably, a secondary bearing seat is provided at the center of the second side of the controller housing, and the flow dividing side wall is provided with a diversion hole for guiding the refrigerant to the secondary bearing seat.

[0015] Preferably, both the first suction through hole and the second suction through hole are disposed above the refrigerant liquid level in the first chamber.

[0016] Preferably, a plurality of bolt through holes are provided in the circumferential direction of the baffle, and a plurality of bolt holes are provided in the circumferential direction of the inner cavity of the controller housing, and the bolt through holes are screwed with the bolt holes.

[0017] Preferably, a terminal block is provided on the second side of the controller housing, a terminal block through hole for the terminal block to pass through is provided in the upper part of the baffle, and a bearing through hole for the secondary bearing seat to pass through is provided at the center of the baffle.

[0018] Preferably, it further includes:

[0019] A middle shell, the first end of the middle shell is connected to the rear shell through a bracket;

[0020] A front shell, the front shell is connected to the second end of the middle shell, and an inner space for accommodating the motor, the moving scroll and the stationary disk is formed by enclosing.

[0021] Preferably, the controller housing is further provided with an exposed high-voltage wiring socket and a low-voltage wiring socket.

[0022] Preferably, the rear shell and the baffle are integrally formed.

[0023] An embodiment of the present invention further provides a new energy vehicle, which adopts the above-mentioned horizontal compressor.

[0024] The horizontal compressor and the new energy vehicle of the present invention can enable the compressor to separate the gaseous refrigerant from the liquid refrigerant through gas separation after suction, and fully separate the gas phase and the liquid phase through the baffle structure, realizing the gas separation function, reducing the risk of liquid hammer, and enhancing the reliability of the compressor operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] By reading the detailed description of the non-limiting embodiments with reference to the following drawings, other features, objects and advantages of the present invention will become more apparent.

[0026] Figure 1 is a sectional view of the first horizontal compressor of the present invention.

[0027] Figure 2 is a schematic diagram of the controller housing in the first horizontal compressor of the present invention.

[0028] Figure 3It is a schematic diagram of the integral molding of the baffle and the rear shell in the first horizontal compressor of the present utility model.

[0029] Figure 4 It is a schematic diagram of the combination of the baffle, the rear shell and the controller housing in the first horizontal compressor of the present utility model.

[0030] Figure 5 and Figure 6 It is a schematic diagram of the refrigerant flow direction in the first horizontal compressor of the present utility model.

[0031] Figure 7 It is a partial exploded view of the second horizontal compressor of the present utility model.

[0032] Reference numerals

[0033] 1 Rear cover shell

[0034] 2 Controller chamber

[0035] 3 Controller housing

[0036] 31 Suction port

[0037] 32 Suction channel

[0038] 33 First suction through hole

[0039] 34 Terminal

[0040] 35 Auxiliary bearing seat

[0041] 36 Bolt hole

[0042] 37 High - voltage wiring socket

[0043] 38 Low - voltage wiring socket

[0044] 39 Shunt side wall

[0045] 391 First separation cavity

[0046] 392 Diversion hole

[0047] 393 Drainage notch

[0048] 394 Second separation cavity

[0049] 395 Gas - folding plate

[0050] 4 First chamber

[0051] 5 Baffle

[0052] 51 Bearing through hole

[0053] 52 Terminal through hole

[0054] 53 Oil filter

[0055] 54 Through hole

[0056] 55 Second suction through hole

[0057] 6 Rear housing

[0058] 7 Bracket

[0059] 8 Stationary disk

[0060] 9 Second chamber

[0061] 10 Middle housing

[0062] 11 Front housing Detailed implementation manners

[0063] The following uses specific specific examples to illustrate the implementation manners of the present application. Those skilled in the art can easily understand other advantages and effects of the present application from the content disclosed in the present application. The present application can also be implemented or applied through other different specific implementation manners. Various details in the present application can also be modified or changed according to different viewpoints and application systems without departing from the spirit of the present application. It should be noted that, without conflict, the embodiments and features in the embodiments of the present application can be combined with each other.

[0064] The following takes the attached drawings as a reference and details the embodiments of the present application so that those skilled in the technical field to which the present application belongs can easily implement it. The present application can be embodied in many different forms and is not limited to the embodiments described herein.

[0065] In the description of the present application, the reference terms "one embodiment", "some embodiments", "example", "specific example", or "some examples", etc., mean that the specific features, structures, materials, or characteristics represented in connection with the embodiment or example are included in at least one embodiment or example of the present application. Moreover, the specific features, structures, materials, or characteristics represented can be combined in a suitable manner in any one or more embodiments or examples. In addition, without contradiction, those skilled in the art can combine and combine the different embodiments or examples represented in the present application and the features of different embodiments or examples.

[0066] In addition, the terms "first" and "second" are only used for indicating purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the quantity of the indicated technical features. Thus, the features defined with "first" and "second" can explicitly or implicitly include at least one of the features. In the description of the present application, "a plurality" means two or more unless otherwise specifically defined.

[0067] In order to clearly illustrate the present application, devices irrelevant to the description are omitted, and the same or similar constituent elements throughout the specification are given the same reference numerals.

[0068] Throughout the specification, when it is said that a certain device is "connected" to another device, this includes not only the case of "direct connection", but also the case of "indirect connection" with other elements placed therebetween. Additionally, when it is said that a certain device "includes" a certain constituent element, unless there is a particularly contrary record, it does not exclude other constituent elements, but means that other constituent elements may also be included.

[0069] When it is said that a certain device is "above" another device, this may be directly above the other device, but there may also be other devices therebetween. When it is said that a certain device is "directly" "above" another device, there are no other devices therebetween.

[0070] Although in some instances the terms first, second, etc. are used herein to denote various elements, these elements should not be limited by these terms. These terms are only used to distinguish one element from another. For example, the first interface and the second interface, etc. are indicated. Furthermore, as used herein, the singular forms "a", "an", and "the" are intended to also include the plural forms unless the context indicates otherwise. It should be further understood that the terms "comprising", "including" indicate the presence of the features, steps, operations, elements, components, items, kinds, and / or groups, but do not exclude the presence, occurrence, or addition of one or more other features, steps, operations, elements, components, items, kinds, and / or groups. The terms "or" and "and / or" used herein are interpreted as inclusive, or meaning any one or any combination. Thus, "A, B, or C" or "A, B, and / or C" means "any one of the following: A; B; C; A and B; A and C; B and C; A, B, and C". An exception to this definition only occurs when the combination of elements, functions, steps, or operations are mutually exclusive in some way.

[0071] The technical terms used herein are only for referring to specific embodiments and are not intended to limit the present application. The singular forms used herein also include the plural forms as long as the statement does not clearly indicate the contrary meaning. The meaning of "including" used in the specification is to embody specific characteristics, regions, integers, steps, operations, elements, and / or components, and does not exclude the existence or addition of other characteristics, regions, integers, steps, operations, elements, and / or components.

[0072] Although not differently defined, including technical terms and scientific terms used herein, all terms have the same meaning as generally understood by those skilled in the technical field to which this application pertains. Terms defined in commonly used dictionaries are additionally interpreted to have meanings consistent with the relevant technical literature and the content presented herein. Unless otherwise defined, they shall not be over-interpreted as ideal or overly formulaic meanings.

[0073] Figure 1 It is a sectional view of the first horizontal compressor of the present utility model. Figure 2 It is a schematic diagram of the controller housing in the first horizontal compressor of the present utility model. Figure 3 It is a schematic diagram of the integrally formed baffle and rear shell in the first horizontal compressor of the present utility model. Figure 4 It is a schematic diagram of the combination of the baffle, rear shell and controller housing in the first horizontal compressor of the present utility model. Refer to Figures 1 to 4 As shown, the first horizontal compressor of the present utility model includes: a rear cover shell 1, a controller housing 3, a baffle 5 and a rear shell 6. Among them, an intake passage 32 (invisible, the position is marked by a dotted line in the figure) is embedded in the controller housing 3. The first side of the controller housing 3 and the rear cover shell 1 enclose a controller chamber 2. The second side is recessed to form an inner cavity. The inner cavity is provided with a vertically arranged flow dividing side wall 39 that divides the inner cavity into a first separated cavity 391 and a second separated cavity 394 that are locally connected. The upper part of the first separated cavity 391 is provided with a first intake through hole 33. The intake passage 32 communicates with the intake port 31 and the first intake through hole 33 provided on the outer periphery of the controller housing 3. A number of gas deflecting plates 395 are arranged in the second separated cavity 394. The first side of the baffle 5 is butted against the second side of the controller housing 3. The baffle 5 covers the inner cavity to enclose a first chamber 4. The upper part of the area of the baffle 5 corresponding to the second separated cavity 394 is provided with a second intake through hole 55. The rear shell 6 is connected to the second side of the baffle 5. The rear shell 6 and the second side of the baffle 5 enclose a second chamber 9. An oil filter screen 53 for the refrigerant in the first chamber 4 to enter the second chamber 9 is provided at the lower part of the baffle 5. The present utility model is an electric compressor with an intake gas separation structure. By using the designed compressor structure, the compressor can separate gaseous refrigerant and liquid refrigerant through gas separation after intake, and fully separate the gas phase and liquid phase through a baffle structure to achieve the gas separation function and reduce the risk of liquid hammer.

[0074] In a preferred embodiment, the first separated cavity 391 provides a first separation channel for the liquid refrigerant in the gas-liquid mixed refrigerant entering the first chamber 4 from the first intake through hole 33 to fall into the oil sump under the action of gravity (see Figure 6 ), and the second separated cavity 394 provides a second separation channel for the liquid refrigerant that the gas-liquid mixed refrigerant enters from the first intake through hole 33, bypasses the flow dividing side wall 39, contacts the gas deflecting plates 395 and is separated into gas and liquid phases and then falls into the oil sump (seeFigure 6 ), but not limited thereto.

[0075] In a preferred embodiment, a secondary bearing seat 35 is provided at the center of the second side of the controller housing 3, and the flow dividing side wall 39 has a diversion hole 392 for guiding the refrigerant flow to the secondary bearing seat 35, but not limited thereto.

[0076] In a preferred embodiment, both the first suction through hole 33 and the second suction through hole 55 are provided above the refrigerant liquid level in the first chamber 4, but not limited thereto.

[0077] In a preferred embodiment, a plurality of bolt through holes 54 are provided in the circumferential direction of the baffle 5, and a plurality of bolt holes 36 are provided in the circumferential direction of the inner cavity of the controller housing 3. The bolt through holes 54 are screwed with the bolt holes 36, but not limited thereto.

[0078] In a preferred embodiment, a terminal block 34 is provided on the second side of the controller housing 3, a terminal block through hole 52 for the terminal block 34 to pass through is provided in the upper part of the baffle 5, and a bearing through hole 51 for the secondary bearing seat 35 to pass through is provided at the center of the baffle 5, but not limited thereto.

[0079] In a preferred embodiment, it further includes:

[0080] An intermediate housing 10, and the first end of the intermediate housing 10 is connected to the rear housing 6 through a bracket 7.

[0081] A front housing 11, which is connected to the second end of the intermediate housing 10 to enclose an internal space for accommodating the motor, the moving scroll, and the stationary disk 8, but not limited thereto.

[0082] In a preferred embodiment, the controller housing 3 is further provided with an exposed high - voltage wiring socket 37 and a low - voltage wiring socket 38, but not limited thereto.

[0083] In a preferred embodiment, the rear housing 6 and the baffle 5 are integrally formed, but not limited thereto.

[0084] Figure 7 It is a partial exploded view of the second horizontal compressor of the present utility model. Refer to Figure 7 As shown, the difference between the second horizontal compressor and the first horizontal compressor of the present utility model is that the rear housing 6 and the baffle 5 are separated from each other. Specifically, the baffle 5 is a part independent of the rear housing 6. The baffle 5 and the controller housing enclose the first chamber 4, and the baffle 5 and the rear housing 6 enclose the second chamber 9. The baffle 5 is fixed by bolts. The rest of the related technical features and technical effects are as described above and will not be elaborated here.

[0085] The utility model relates to an electric compressor suitable for R290 refrigerant. By using the designed compressor structure, on the basis that the compressor can meet the modular design and the suction port orientation can be adjusted arbitrarily, through the designed intake structure, after the compressor completes suction, it can carry out gas-liquid separation through the self-contained gas-liquid separator structure, ensuring that gaseous refrigerant enters the inside of the scroll when the scroll sucks air, and the liquid refrigerant is vaporized through the baffle structure, reducing the risk of liquid slugging and ensuring the reliability during its operation.

[0086] Figure 5 and Figure 6 are schematic diagrams of the refrigerant flow direction of the first horizontal compressor of the present utility model. The following is combined with the specification appendix Figures 1 to 6 to introduce the specific implementation manners of the horizontal compressor of the present utility model:

[0087] This patent proposes a vehicle compressor adapted to low-temperature heating conditions, which is composed of a rear cover shell 1, a controller housing 3, a rear shell 6, a middle shell 10, a stationary disk 8, a front shell 11, etc. Among them, a secondary bearing seat 35, a suction port 31, a suction channel 32, a first suction through hole 33, a terminal post 34, a connecting bolt hole 36, and a gas baffle 395 are arranged on the controller housing 3. The suction port can be located at any position in the 360° circumferential direction. Figure 4 The figure in the middle is a schematic diagram arranged directly below. The system intake enters the suction channel 32 through the suction port 31. The suction channel 32 is a passage independent of the low-pressure chamber of the compressor and is communicated with the first chamber 4 (low-pressure chamber) through the first suction through hole 33. When the compressor operates, the mixture of refrigerant and lubricating oil enters the inside of the first chamber 4 of the compressor via the suction port 31 → suction channel 32 → first suction through hole 33 and collides with the gas baffle. The oil and liquid refrigerant deposit downward under the action of gravity. At the same time, the liquid refrigerant is continuously vaporized during this process, reducing the content of liquid refrigerant. Specifically, the liquid refrigerant in the oil and refrigerant mixture entering the first chamber 4 from the first suction through hole 33 first falls into the oil sump under the action of gravity in the first separation cavity 391. The remaining mixture bypasses the diversion side wall 39 and reaches the second separation cavity 394, then collides with the gas baffle 395 for gas-liquid separation, and the separated liquid refrigerant falls into the oil sump again under the action of gravity. The position of the first suction through hole 33 is higher than the liquid level of the oil sump inside the compressor, ensuring that the lubricating oil will not flow out through the suction port during the installation, use, and disassembly of the compressor, so as to ensure the oil storage inside the compressor and the convenience during assembly.

[0088] Figure 3It is a schematic diagram of the rear housing, which includes a baffle 5, a bearing through-hole 51, a terminal through-hole 52, a second suction through-hole 55, a bolt through-hole 54 and an oil passage, and there is an oil passage filter screen 53 on its oil passage. Among them, the terminal through-hole 52 and the bearing through-hole 51 are respectively used to pass through the terminal 34 structure on the controller housing and the auxiliary bearing seat 35, and are connected to the front-side crankshaft, motor, etc.; the bolt through-hole 54 on it is used to install bolts connecting the rear housing 6 and the controller housing 3; the baffle 5 at the bottom is used to separate the first chamber 4 and the second chamber 9 after being assembled with the controller housing. The oil passage is opened at the bottom oil sump, communicating the first chamber 4 and the second chamber 9, and filtering impurities through the oil passage filter screen 53. The second suction through-hole 55 can be higher than the liquid level, and the gaseous refrigerant enters the second chamber 9 from the first chamber 4 through the second suction through-hole 55. Its position is located at the far end away from the first suction through-hole 33, specifically located in Figure 3 the symmetric included angle of 90° formed by the first quadrant and the fourth quadrant in Figure 3 , but not limited thereto.

[0089] The compressor proposed in this patent, such as Figure 5 , 6 shown, after the refrigerant fluid enters the suction port 31, it enters the first chamber 4 through the first suction through-hole 33. The first chamber 4 is formed after the connection of the controller housing 3 and the rear housing 6. Its bottom is the controller housing 3, and the top is the baffle 5 structure on the rear housing 6. The mixture of refrigerant and lubricating oil hits the top baffle 5 after passing through the first suction through-hole 33, changes the flow direction, and flows around the auxiliary bearing seat 35 in the first chamber 4. There is a gas baffle 395 arranged in the first chamber 4, and the airflow hits the gas baffle 395 again during the flow process to separate the gas-liquid two phases. The first chamber 4 is connected to the external suction channel through the first suction through-hole 33, and the first chamber 4 is also connected to the second chamber 9 through the second suction through-hole 55 and the oil passage respectively. The separated oil enters the second chamber 9 through the oil passage and is filtered by the oil passage filter screen 53 to block impurities. The gaseous refrigerant enters the second chamber 9 through the second suction through-hole 55, and the liquid refrigerant vaporizes when flowing through the gas baffle, reducing the risk of liquid hammer. The utility model can effectively separate the gaseous refrigerant and the liquid refrigerant after suction, reduce the risk of liquid hammer, and enhance the reliability of the compressor operation.

[0090] The utility model also provides a new energy vehicle adopting the above horizontal compressor. Through the structural design, the utility model can make the direction of the suction port 31 not be restricted too much. The suction port 31 facing any direction does not affect the operation of the compressor, further relaxing the layout conditions of the compressor in the system, especially being beneficial to the layout in the new energy vehicle with a narrow space. The rest of the relevant technical features and technical effects are as described above and will not be elaborated here.

[0091] In summary, the horizontal compressor and the new energy vehicle of the present utility model enable the compressor to separate gaseous refrigerant and liquid refrigerant through gas-liquid separation after suction, and fully separate gas phase and liquid phase through the baffle structure, realizing the gas-liquid separation function, reducing the risk of liquid hammer, and enhancing the reliability of the compressor operation.

[0092] The above content is a further detailed description of the present utility model in combination with specific preferred embodiments, and it cannot be determined that the specific implementation of the present utility model is only limited to these descriptions. For those of ordinary skill in the technical field to which the present utility model belongs, without departing from the concept of the present utility model, several simple deductions or substitutions can still be made, and all should be regarded as belonging to the protection scope of the present utility model.

Claims

1. A horizontal compressor, characterized in that, Comprising: A rear cover shell (1); A controller shell (3) with an air suction channel (32) embedded therein. The first side of the controller shell (3) and the rear cover shell (1) enclose a controller chamber (2). The second side is recessed to form an inner cavity. The inner cavity is provided with a vertically arranged flow dividing side wall (39) that divides the inner cavity into a first separated cavity (391) and a second separated cavity (394) that are partially connected. The upper part of the first separated cavity (391) is provided with a first air suction through hole (33). The air suction channel (32) communicates with an air suction port (31) and the first air suction through hole (33) provided on the outer periphery of the controller shell (3). A number of air deflecting plates (395) are arranged in the second separated cavity (394); A baffle (5), the first side of the baffle (5) is butted against the second side of the controller shell (3). The baffle (5) covers the inner cavity to enclose a first chamber (4). The upper part of the area of the baffle (5) corresponding to the second separated cavity (394) is provided with a second air suction through hole (55); and A rear shell (6) connected to the second side of the baffle (5). The rear shell (6) and the second side of the baffle (5) enclose a second chamber (9). An oil path filter screen (53) for the refrigerant in the first chamber (4) to enter the second chamber (9) is provided at the lower part of the baffle (5).

2. The horizontal compressor according to claim 1, characterized in that, The first separated cavity (391) provides a first separation channel for the liquid refrigerant in the gas-liquid mixed refrigerant entering the first chamber (4) from the first air suction through hole (33) to fall into the oil sump under the action of gravity. The second separated cavity (394) provides a second separation channel for the liquid refrigerant after the gas-liquid mixed refrigerant enters and bypasses the flow dividing side wall (39) to contact the air deflecting plates (395) and is gas-liquid separated to fall into the oil sump.

3. The horizontal compressor according to claim 1, characterized in that, A secondary bearing seat (35) is provided at the center of the second side of the controller shell (3). The flow dividing side wall (39) has a diversion hole (392) for guiding the refrigerant flow to the secondary bearing seat (35).

4. The horizontal compressor according to claim 1, characterized in that, Both the first air suction through hole (33) and the second air suction through hole (55) are arranged above the liquid level of the refrigerant in the first chamber (4).

5. The horizontal compressor according to claim 1, characterized in that, A number of bolt through holes (54) are provided in the circumferential direction of the baffle (5). A number of bolt holes (36) are provided in the circumferential direction of the inner cavity of the controller shell (3). The bolt through holes (54) are screwed with the bolt holes (36).

6. The horizontal compressor according to claim 1, wherein, A wiring terminal (34) is provided on the second side of the controller shell (3). A wiring terminal through hole (52) for the wiring terminal (34) to pass through is provided at the upper part of the baffle (5). A bearing through hole (51) for the secondary bearing seat (35) to pass through is provided at the center of the baffle (5).

7. The horizontal compressor according to claim 1, characterized in that, Also comprising: A middle shell (10), the first end of the middle shell (10) is connected to the rear shell (6) through a bracket (7); A front shell (11), the front shell (11) is connected to the second end of the middle shell (10) to enclose an internal space for accommodating a motor, a moving scroll, and a stationary disk (8).

8. The horizontal compressor according to claim 1, characterized in that, The controller housing (3) is further provided with an exposed high-voltage wiring socket (37) and a low-voltage wiring socket (38).

9. The horizontal compressor according to claim 1, characterized in that, The rear shell (6) and the baffle (5) are integrally formed.

10. A new energy vehicle, characterized in that, Comprising: The horizontal compressor according to claim 1.

Citation Information

Patent Citations

  • Oil-gas separator and scroll air compressor with same

    CN221236899U