Reduction gear box with high stability

Through the design of installation components and limit panels, the problem of loose gear reducer connection is solved, and stability is improved and equipment life is extended.

CN223120567UActive Publication Date: 2025-07-18QIDONG XINZHI MASCH EQUIP CO LTD
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Patent Information

Application Number
CN202422383047.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-29
Publication Date
2025-07-18
Estimated Expiration
2034-09-29

AI Technical Summary

Technical Problem

The existing gear reducer is connected by multiple screws and is prone to loosening after long-term use, resulting in reduced stability, vibration and noise, and may damage other components.

Method used

The design of installation components, limiting plates and grooves is adopted to achieve rapid installation and disassembly of the reduction gearbox, enhance stability, reduce vibration and noise, and extend equipment life.

Benefits of technology

Through the combination of installation components and limit plates, the stability of the reduction gear box is improved, vibration and noise during operation is reduced, and the service life of the equipment is extended.

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Abstract

The high-stability reduction gear box comprises a mounting plate, a mounting assembly is fixedly mounted on the front side of the mounting plate, a reduction gear box body is arranged at the top of the mounting plate, limiting plates are fixedly mounted at the four corners of the bottom of the reduction gear box body, a groove is formed in one side of each limiting plate, and the limiting plates are arranged in the grooves. Limiting assemblies are fixedly installed on the tops of the two sides of the reduction gear box body, a gear box top cover is arranged on the top of the reduction gear box body, and connecting plates are fixedly installed on the two sides of the gear box top cover. Through cooperative use of the mounting assembly, the limiting plate and the groove, the reduction gear box body can be quickly mounted and dismounted, the mounting stability of the reduction gear box body can be improved when the reduction gear box body is mounted, the stability of the reduction gear box body is enhanced, and vibration and noise in operation can be reduced; therefore, the service life of the equipment is prolonged.
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Description

Technical Field

[0001] The utility model relates to the technical field of reduction gearboxes, and more specifically, to a reduction gearbox with high stability. Background Art

[0002] A gear reduction box works based on the principle of connecting the prime mover to the reduction box, and then the reduction box to the working machine. It is a power transmission device. Generally, common prime movers include steam engines, electric motors, hydraulic motors, gas turbines, or internal combustion engines, etc. A prime mover is a machine that provides power. When there is a reduction drive, the prime mover provides power with high speed and low torque. Conversely, when there is a speed increase drive, the prime mover provides power with low speed and large torque. In mechanical transmission, the gear reduction box needs to drive its working object, the working machine, to achieve a predetermined purpose.

[0003] Existing gear reduction boxes are usually connected to other components by multiple screws. After long-term use, the screws are prone to loosening, which reduces the stability of the gear reduction box during use. Moreover, the loose connection will cause abnormal vibration during the operation of the equipment, which may cause further damage to other components. Chinese Patent with Publication No. CN213512000U discloses a reduction gearbox with high stability, which proves the objective existence of this drawback.

[0004] Therefore, we make improvements and propose a reduction gearbox with high stability. Summary of the Utility Model

[0005] The purpose of the present utility model is to solve the problem that gear reduction boxes are usually connected to other components by multiple screws. After long-term use, the screws are prone to loosening, which reduces the stability of the gear reduction box during use. Moreover, the loose connection will cause abnormal vibration during the operation of the equipment, which may cause further damage to other components.

[0006] To achieve the above invention purpose, the present utility model provides the following technical solutions:

[0007] A reduction gearbox with high stability to improve the above problems.

[0008] Specifically, this application is as follows:

[0009] It includes a mounting plate, on the front side of which a mounting component is fixedly installed. On the top of the mounting plate, there is a reduction gearbox body. At the four corners of the bottom of the reduction gearbox body, limit plates are fixedly installed. On one side of each limit plate, a groove is formed. On the top of both sides of the reduction gearbox body, limit components are fixedly installed. On the top of the reduction gearbox body, there is a gearbox top cover. On both sides of the gearbox top cover, connecting plates are fixedly installed. At the bottom of the connecting plate, an inclined plate is fixedly installed. On the front side and the rear side of the inclined plate, limit grooves are formed.

[0010] By the combined use of the mounting component, the limit plates and the grooves, the reduction gearbox body can be quickly installed and disassembled, and when installing the reduction gearbox body, the stability during installation can be increased. Enhancing the stability of the reduction gearbox body can reduce vibration and noise during operation, reduce wear, and thus extend the service life of the equipment.

[0011] As a preferred embodiment of the reduction gearbox with high stability provided by the present utility model, the mounting component includes a motor which is fixedly installed on the front side of the mounting plate. At the output end of the motor, a rotating rod is fixedly installed. On the surface of the rotating rod, a worm is fixedly installed. At the bottom of the worm, a worm gear is engaged. Inside the worm gear, a transmission rod is fixedly installed. On the surface of the transmission rod, two first support blocks are movably connected. The side of the first support block close to the mounting plate is fixedly connected to the mounting plate. On both sides of the first support block, first bevel gears are fixedly installed. On the surface of the first bevel gears, second bevel gears are engaged. Inside the second bevel gears, a connecting rod is fixedly installed. The front side and the rear side of the connecting rod are movably connected inside the mounting plate. On the surface of the connecting rod, a third bevel gear is fixedly installed. On the surface of the third bevel gear, a fourth bevel gear is engaged. Inside the fourth bevel gear, a lead screw is fixedly installed. On one side of the lead screw, a second support block is movably connected. The side of the second support block close to the mounting plate is fixedly connected to the mounting plate. On the surface of the lead screw, a fixing block is threadedly connected. At the top of the fixing block, a fixing plate is fixedly installed. On the opposite sides of the two fixing plates, two clamping blocks are fixedly installed.

[0012] As a preferred embodiment of the reduction gearbox with high stability provided by the present utility model, a stabilizing plate is sleeved on the surface of the motor. The side of the stabilizing plate close to the mounting plate is fixedly connected to the mounting plate.

[0013] As a preferred embodiment of the reduction gearbox with high stability provided by the present utility model, on the front side of the bottom of the fixing plate, a sliding block is fixedly installed. Inside the sliding block, a sliding rod is slidably connected. On both sides of the sliding rod, third support blocks are fixedly installed. The side of the third support block close to the mounting plate is fixedly connected to the mounting plate.

[0014] As a preferred embodiment of the high - stability reduction gearbox provided by the present utility model, the limiting component includes a housing. The two housings are respectively fixedly installed on both sides of the reduction gearbox body. Springs are fixedly installed on the front side and the rear side of the inner cavity of the housing. On the opposite sides of the two springs, baffles are fixedly installed. On the opposite sides of the two baffles, limiting blocks are fixedly installed. One side of the baffle is fixedly installed with a pulling plate, and one side of the pulling plate penetrates to the outside of the housing.

[0015] As a preferred embodiment of the high - stability reduction gearbox provided by the present utility model, a positioning block is fixedly installed at the bottom of the baffle. A positioning rod is slidably connected to the inner cavity of the positioning block. The side of the positioning rod close to the housing is fixedly connected to the housing.

[0016] As a preferred embodiment of the high - stability reduction gearbox provided by the present utility model, stabilizing blocks are fixedly installed on the front side and the rear side of the housing. The side of the stabilizing block close to the reduction gearbox body is fixedly connected to the reduction gearbox body.

[0017] As a preferred embodiment of the high - stability reduction gearbox provided by the present utility model, two mounting blocks are fixedly installed on the front side and the rear side of the mounting plate. Mounting holes are opened at the top of the mounting blocks.

[0018] As a preferred embodiment of the high - stability reduction gearbox provided by the present utility model, slots are opened on the front side and the rear side at the top of the reduction gearbox body. Plug rods are fixedly installed on the front side and the rear side at the bottom of the gearbox top cover.

[0019] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0020] Through the combined use of the installation component, the limiting plate and the groove, the reduction gearbox body can be quickly installed and disassembled. And when installing the reduction gearbox body, the stability during installation can be increased. Enhancing the stability of the reduction gearbox body can reduce vibration and noise during operation, reduce wear, and thus extend the service life of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic structural diagram of the high - stability reduction gearbox provided by the present application;

[0022] Figure 2 It is a schematic front cross - sectional view of the structure of the high - stability reduction gearbox provided by the present application;

[0023] Figure 3 It is a schematic front view of the plug rod of the high - stability reduction gearbox provided by the present application;

[0024] Figure 4 Front view schematic diagram of the installation component of the high-stability reduction gearbox provided for this application;

[0025] Figure 5 Side view sectional schematic diagram of the limiting component of the high-stability reduction gearbox provided for this application.

[0026] Labels in the figure:

[0027] 1. Mounting plate; 2. Installation component; 201. Motor; 202. Rotating rod; 203. Worm; 204. Worm gear; 205. Transmission rod; 206. First support block; 207. First bevel gear; 208. Second bevel gear; 209. Connecting rod; 210. Third bevel gear; 211. Fourth bevel gear; 212. Lead screw; 213. Second support block; 214. Fixed block; 215. Fixed plate; 216. Clamping block; 217. Stabilizing plate; 218. Sliding block; 219. Sliding rod; 220. Third support block; 3. Reduction gearbox body; 4. Limiting plate; 5. Groove; 6. Limiting component; 601. Outer shell; 602. Spring; 603. Baffle; 604. Limiting block; 605. Pulling plate; 606. Positioning block; 607. Positioning rod; 608. Stabilizing block; 7. Gearbox top cover; 8. Connecting plate; 9. Inclined plate; 10. Limiting groove; 11. Mounting block; 12. Mounting hole; 13. Slot; 14. Plug rod. Detailed implementation manners

[0028] To make the objectives, technical solutions and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Apparently, the described embodiments are some but not all of the embodiments of the present utility model.

[0029] Therefore, the following detailed description of the embodiments of the present utility model is not intended to limit the scope of the claimed present utility model, but merely represents some embodiments of the present utility model. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts fall within the scope of protection of the present utility model.

[0030] It should be noted that, without conflict, the embodiments in the present utility model and the features and technical solutions in the embodiments may be combined with each other.

[0031] It should be noted that similar reference numerals and letters denote similar items in the following drawings. Therefore, once an item is defined in one drawing, it does not need to be further defined and explained in subsequent drawings.

[0032] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by terms such as "upper" and "lower" is based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship in which the inventive product is customarily placed during use, or the orientation or positional relationship commonly understood by those skilled in the art. Such terms are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation to the present utility model. In addition, terms such as "first" and "second" are only used for distinguishing descriptions and cannot be construed as indicating or implying relative importance.

[0033] As described in the background art, a gear reduction box is usually connected to other components by multiple screws. During long-term use, the screws are prone to loosening, thereby reducing the stability of the gear reduction box during use. Moreover, the loose connection will cause abnormal vibration during the operation of the device, which may cause further damage to other components.

[0034] To solve this technical problem, the present utility model provides a reduction gear box with high stability.

[0035] Specifically, please refer to Figures 1-5 , the reduction gear box with high stability specifically includes: a mounting plate 1, a mounting component 2 is fixedly installed on the front side of the mounting plate 1, a reduction gear box body 3 is arranged on the top of the mounting plate 1, limit plates 4 are fixedly installed at the four corners of the bottom of the reduction gear box body 3, a groove 5 is opened on one side of the limit plate 4, limit components 6 are fixedly installed on the tops of both sides of the reduction gear box body 3, a gear box top cover 7 is arranged on the top of the reduction gear box body 3, connecting plates 8 are fixedly installed on both sides of the gear box top cover 7, an inclined plate 9 is fixedly installed at the bottom of the connecting plate 8, and limit grooves 10 are opened on the front side and the rear side of the inclined plate 9.

[0036] By the combined use of the mounting component 2, the limit plate 4 and the groove 5, the reduction gear box body 3 can be quickly installed and disassembled, and the stability of the reduction gear box body 3 during installation can be increased. Enhancing the stability of the reduction gear box body 3 can reduce vibration and noise during operation, reduce wear, and thus extend the service life of the device.

[0037] In order to enable those skilled in the art to better understand the solution of the present utility model, the technical solutions in the embodiments of the present utility model will be clearly and completely described below in conjunction with the drawings.

[0038] It should be noted that, without conflict, the embodiments in the present utility model and the features and technical solutions in the embodiments can be combined with each other.

[0039] It should be noted that: Similar reference numerals and letters denote similar items in the following drawings. Therefore, once an item is defined in one drawing, it does not need to be further defined and explained in subsequent drawings.

[0040] Embodiment 1

[0041] Please refer to Figures 1-5 , a speed reduction gearbox with high stability, including a mounting plate 1. An installation component 2 is fixedly installed on the front side of the mounting plate 1. A speed reduction gearbox body 3 is arranged on the top of the mounting plate 1. Four corners of the bottom of the speed reduction gearbox body 3 are fixedly installed with limit plates 4. A groove 5 is opened on one side of the limit plate 4. Limiting components 6 are fixedly installed on the tops of both sides of the speed reduction gearbox body 3. A gearbox top cover 7 is arranged on the top of the speed reduction gearbox body 3. Connecting plates 8 are fixedly installed on both sides of the gearbox top cover 7. An inclined plate 9 is fixedly installed at the bottom of the connecting plate 8. Limiting grooves 10 are opened on the front side and the rear side of the inclined plate 9. The installation component 2 includes a motor 201. The motor 201 is fixedly installed on the front side of the mounting plate 1. A rotating rod 202 is fixedly installed at the output end of the motor 201. A worm 203 is fixedly installed on the surface of the rotating rod 202. A worm gear 204 is meshed with the bottom of the worm 203. A transmission rod 205 is fixedly installed in the inner cavity of the worm gear 204. Two first support blocks 206 are movably connected to the surface of the transmission rod 205. The side of the first support block 206 close to the mounting plate 1 is fixedly connected to the mounting plate 1. First bevel gears 207 are fixedly installed on both sides of the first support block 206. A second bevel gear 208 is meshed with the surface of the first bevel gear 207. A connecting rod 209 is fixedly installed in the inner cavity of the second bevel gear 208. The front side and the rear side of the connecting rod 209 are movably connected to the inner cavity of the mounting plate 1. A third bevel gear 210 is fixedly installed on the surface of the connecting rod 209. A fourth bevel gear 211 is meshed with the surface of the third bevel gear 210. A lead screw 212 is fixedly installed in the inner cavity of the fourth bevel gear 211. A second support block 213 is movably connected to one side of the lead screw 212. The side of the second support block 213 close to the mounting plate 1 is fixedly connected to the mounting plate 1. A fixing block 214 is threadedly connected to the surface of the lead screw 212. A fixing plate 215 is fixedly installed at the top of the fixing block 214. Two clamping blocks 216 are fixedly installed on the opposite sides of the two fixing plates 215. A stabilizing plate 217 is sleeved on the surface of the motor 201. The side of the stabilizing plate 217 close to the mounting plate 1 is fixedly connected to the mounting plate 1. A sliding block 218 is fixedly installed at the front side of the bottom of the fixing plate 215. A sliding rod 219 is slidably connected to the inner cavity of the sliding block 218. Third support blocks 220 are fixedly installed on both sides of the sliding rod 219. The side of the third support block 220 close to the mounting plate 1 is fixedly connected to the mounting plate 1.

[0042] Implementation process: When the reduction gearbox body 3 needs to be installed, the limit plate 4 enters the inside of the mounting plate 1 through the top of the mounting plate 1. The motor 201 is started. When the motor 201 is in use, it drives the rotating rod 202 to rotate. The rotation of the rotating rod 202 drives the worm 203 to rotate. The rotation of the worm 203 drives the worm gear 204 to rotate. The rotation of the worm gear 204 drives the transmission rod 205 to rotate. The rotation of the transmission rod 205 drives the first bevel gear 207 to rotate. The rotation of the first bevel gear 207 drives the second bevel gear 208 to rotate. The rotation of the second bevel gear 208 drives the connecting rod 209 to rotate. The rotation of the connecting rod 209 drives the third bevel gear 210 to rotate. The rotation of the third bevel gear 210 drives the fourth bevel gear 211 to rotate. The rotation of the fourth bevel gear 211 drives the lead screw 212 to rotate. The rotation of the lead screw 212 drives the fixed block 214 to move. The movement of the fixed block 214 drives the fixed plate 215 to move. The movement of the fixed plate 215 drives the clamping block 216 to move. The clamping block 216 is moved into the groove 5 on the limit plate 4, thereby fixedly installing the limit plate 4. The reduction gearbox body 3 is installed on the limit plate 4 and will be fixed along with the fixation of the limit plate 4, thereby stably installing the reduction gearbox body 3. Stable installation can reduce vibration and noise during operation, reduce wear, and thus extend the service life of the equipment. When the reduction gearbox body 3 needs to be disassembled, reverse the operation.

[0043] Embodiment 2

[0044] The limit assembly 6 includes a housing 601. The two housings 601 are respectively fixedly installed on both sides of the reduction gearbox body 3. Springs 602 are fixedly installed on the front side and the rear side of the inner cavity of the housing 601. On the opposite sides of the two springs 602, baffle plates 603 are fixedly installed. On the opposite sides of the two baffle plates 603, limit blocks 604 are fixedly installed. On one side of the baffle plate 603, a pull plate 605 is fixedly installed. One side of the pull plate 605 penetrates to the outside of the housing 601. At the bottom of the baffle plate 603, a positioning block 606 is fixedly installed. A positioning rod 607 is slidably connected to the inner cavity of the positioning block 606. The side of the positioning rod 607 close to the housing 601 is fixedly connected to the housing 601. On the front side and the rear side of the housing 601, stabilizing blocks 608 are fixedly installed. The side of the stabilizing block 608 close to the reduction gearbox body 3 is fixedly connected to the reduction gearbox body 3.

[0045] During the implementation process, when it is necessary to install the gear box top cover 7 on the top of the reduction gear box body 3, the inclined plate 9 enters the inner cavity of the shell 601 through the cooperation of the spring 602, the baffle 603 and the limit block 604. Due to the elastic force of the spring 602, the limit block 604 is installed on one side of the spring 602 through the baffle 603. It will move due to the elastic force of the spring 602, and the limit block 604 will enter the limit groove 10 on the inclined plate 9, thereby fixing the inclined plate 9 entering the shell 601. When it is necessary to remove the inclined plate 9, pull the pull plate 605 to let the limit block 604 disengage from the inner cavity of the inclined plate 9, so that the inclined plate 9 is removed and taken out. The gear box top cover 7 is fixedly installed with the inclined plate 9 through the connecting plate 8, and will be installed and removed along with the inclined plate 9, so that the gear box top cover 7 can be conveniently installed and removed from the top of the reduction gear box body 3, which is more convenient when the interior of the reduction gear box body 3 needs to be maintained.

[0046] The above embodiments are only used to illustrate the present invention and are not intended to limit the technical solutions described in the present invention. Although the present invention has been described in detail with reference to the above embodiments, the present invention is not limited to the above specific implementation methods. Therefore, any modification or equivalent replacement of the present invention; and all technical solutions and improvements thereof that do not depart from the spirit and scope of the invention are included in the scope of the claims of the present invention.

Claims

1. A deceleration gearbox with high stability, comprising a mounting plate (1), characterized in that, The front side of the mounting plate (1) is fixedly installed with a mounting component (2). The top of the mounting plate (1) is provided with a reduction gearbox body (3). The four corners of the bottom of the reduction gearbox body (3) are fixedly installed with limit plates (4). One side of the limit plate (4) is provided with a groove (5). The top of both sides of the reduction gearbox body (3) is fixedly installed with limit components (6). The top of the reduction gearbox body (3) is provided with a gearbox top cover (7). Both sides of the gearbox top cover (7) are fixedly installed with connecting plates (8). The bottom of the connecting plate (8) is fixedly installed with an inclined plate (9). The front side and the rear side of the inclined plate (9) are both provided with limit grooves (10).

2. A high-stability reduction gearbox according to claim 1, characterized in that, The mounting component (2) includes a motor (201). The motor (201) is fixedly installed on the front side of the mounting plate (1). The output end of the motor (201) is fixedly installed with a rotating rod (202). The surface of the rotating rod (202) is fixedly installed with a worm (203). The bottom of the worm (203) meshes with a worm wheel (204). The inner cavity of the worm wheel (204) is fixedly installed with a transmission rod (205). The surface of the transmission rod (205) is movably connected with two first support blocks (206). The side of the first support block (206) close to the mounting plate (1) is fixedly connected with the mounting plate (1). Both sides of the first support block (206) are fixedly installed with first bevel gears (207). The surface of the first bevel gear (207) meshes with a second bevel gear (208). The inner cavity of the second bevel gear (208) is fixedly installed with a connecting rod (209). The front side and the rear side of the connecting rod (209) are both movably connected in the inner cavity of the mounting plate (1). The surface of the connecting rod (209) is fixedly installed with a third bevel gear (210). The surface of the third bevel gear (210) meshes with a fourth bevel gear (211). The inner cavity of the fourth bevel gear (211) is fixedly installed with a lead screw (212). One side of the lead screw (212) is movably connected with a second support block (213). The side of the second support block (213) close to the mounting plate (1) is fixedly connected with the mounting plate (1). The surface of the lead screw (212) is threadedly connected with a fixing block (214). The top of the fixing block (214) is fixedly installed with a fixing plate (215). Both sides of the two fixing plates (215) facing each other are fixedly installed with two clamping blocks (216).

3. The high-stability reduction gearbox according to claim 2, characterized in that, The surface of the motor (201) is sleeved with a stabilizing plate (217). The side of the stabilizing plate (217) close to the mounting plate (1) is fixedly connected with the mounting plate (1).

4. A high-stability reduction gearbox according to claim 2, characterized in that, The front side of the bottom of the fixing plate (215) is fixedly installed with a sliding block (218). The inner cavity of the sliding block (218) is slidably connected with a sliding rod (219). Both sides of the sliding rod (219) are fixedly installed with third support blocks (220). The side of the third support block (220) close to the mounting plate (1) is fixedly connected with the mounting plate (1).

5. A high-stability reduction gearbox according to claim 1, characterized in that, The limiting component (6) includes a housing (601). Two housings (601) are respectively fixedly installed on both sides of the reduction gearbox body (3). Springs (602) are fixedly installed on the front side and the rear side of the inner cavity of the housing (601). On the opposite sides of the two springs (602), baffles (603) are fixedly installed. On the opposite sides of the two baffles (603), limiting blocks (604) are fixedly installed. On one side of the baffle (603), a pull plate (605) is fixedly installed. One side of the pull plate (605) penetrates to the outside of the housing (601).

6. The high-stability reduction gearbox according to claim 5, characterized in that, A positioning block (606) is fixedly installed at the bottom of the baffle (603). A positioning rod (607) is slidably connected to the inner cavity of the positioning block (606). The side of the positioning rod (607) close to the housing (601) is fixedly connected to the housing (601).

7. A high-stability reduction gearbox according to claim 5, characterized in that, Stabilizing blocks (608) are fixedly installed on the front side and the rear side of the housing (601). The sides of the stabilizing blocks (608) close to the reduction gearbox body (3) are fixedly connected to the reduction gearbox body (3).

8. A high-stability reduction gearbox according to claim 1, characterized in that, Two mounting blocks (11) are fixedly installed on the front side and the rear side of the mounting plate (1). Mounting holes (12) are formed at the tops of the mounting blocks (11).

9. A high-stability reduction gearbox according to claim 1, characterized in that Slots (13) are formed on the front side and the rear side at the top of the reduction gearbox body (3). Plug rods (14) are fixedly installed on the front side and the rear side at the bottom of the gearbox top cover (7).

Citation Information

Patent Citations

  • Reduction gear box with high stability

    CN213512000U