Nondestructive testing equipment for oil and gas pipeline

By designing the combination of the installation frame and the electric push rod drive arc detection clamp, the problem of frequent removal and installation of the non-destructive testing device in the oil and gas pipeline is solved, which improves the detection efficiency and convenience, and achieves efficient non-destructive testing.

CN223121216UActive Publication Date: 2025-07-18SHENZHEN ZHIGAO BOSHI ENG CO LTD
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Patent Information

Application Number
CN202422528558.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-18
Publication Date
2025-07-18
Estimated Expiration
2034-10-18

AI Technical Summary

Technical Problem

The existing non-destructive testing devices of oil and gas pipelines need to be frequently taken out and installed during the inspection process, which leads to time-consuming and labor-intensive operation and reduces the detection efficiency.

Method used

A non-destructive testing equipment for oil and gas pipelines is designed, using a combination of mounting frame, electric push rod and arc detection pliers. The arc detection pliers are driven to bond the pipe through the electric push rod, and the air pressure chamber, air pump and air pump are used for inspection. After the inspection is completed, there is no need to take out and install it repeatedly. The sliding convenience and sealing are improved by combining the roller and magnetic frame.

Benefits of technology

It realizes that there is no need to take out and install frequently during the non-destructive testing process, improves the inspection efficiency and enhances the convenience and accuracy of inspection.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses nondestructive testing equipment for an oil and gas pipeline, which comprises two mounting frame bodies, and accommodating grooves are symmetrically formed between the two mounting frame bodies. The nondestructive testing device can be sleeved on the surface of an oil and gas pipeline through the matching of the mounting frame body, the accommodating groove, the mounting piece, the mounting hole and the fixing bolt, and then the two arc-shaped testing pliers can move oppositely through the matching of the electric push rod and the arc-shaped testing pliers, so that the two arc-shaped testing pliers are attached to the oil and gas pipeline, and the nondestructive testing device can be used for testing the oil and gas pipeline. At the moment, nondestructive testing can be conducted on the oil and gas pipeline through cooperation of an air pressure cavity, an air extraction valve, an air pressure detector and an air extraction pump, after testing is completed, the electric push rod is used for driving the arc-shaped testing clamp to leave the oil and gas pipeline, then the installation frame body slides to the next position to conduct testing again, and the device does not need to be taken out and installed repeatedly. And the detection efficiency can be improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of oil and gas pipeline detection, and specifically relates to a non-destructive detection device for oil and gas pipelines. Background Technique

[0002] Oil and gas pipelines are a type of infrastructure mainly used for transporting oil and gas resources. It mainly consists of the pipeline itself, pipeline accessories, and various devices on the pipeline. The main function of oil and gas pipelines is to transport oil and gas from the extraction site to the consumption site to ensure the supply of oil and gas. These pipelines usually span long distances and can be onshore pipelines or offshore pipelines, with the characteristics of efficient, safe, and reliable transportation. During the use of oil and gas pipelines, pipeline detection devices are required to perform non-destructive detection on them.

[0003] After retrieval, a portable pipeline non-destructive detection device disclosed in Chinese Patent Application No. 202223205715.X. This patent relates to the technical field of pipeline non-destructive detection. To solve the problem that the existing portable pipeline non-destructive detection device has a low detection volume per unit time, resulting in low overall pipeline detection efficiency and long time consumption, this patent includes pipeline detection pliers. A connecting shaft is provided between the two pipeline detection pliers. A clamping and sealing lock is provided at the connection of the other ends of the two pipeline detection pliers. An air extraction pump is provided on the outer side of each pipeline detection plier. An air inlet is provided on the inner side of the pipeline detection plier. A strong magnetic attraction frame is provided around the outer side of the air inlet. After the pipeline detection pliers clamp the outer wall of the pipeline to be measured, the air between the outer wall of the pipeline to be measured and the pipeline detection pliers is pumped out by the air extraction pump to detect whether there are ventilation cracks in the pipeline to be measured, greatly improving the efficiency of pipeline detection.

[0004] Although the above patent solves the problem that the existing portable pipeline non-destructive detection device has a low detection volume per unit time, resulting in low overall pipeline detection efficiency and long time consumption, in actual use, due to the generally long overall length of oil and gas pipelines, when using this patent for detection, it is necessary to put the device in this patent on the surface of the oil and gas pipeline and repeat the operations of taking out and installing. And during the whole operation process, due to the existence of the strong magnetic attraction frame in this patent, a relatively large amount of force is required during the taking-out process, which leads to time-consuming and laborious in the use of this patent, and thus reduces the detection efficiency of oil and gas pipelines to a certain extent.

[0005] Therefore, it is necessary to transform the pipeline non-destructive detection device in the above patent to effectively prevent the problem that during detection, it is necessary to put the non-destructive detection device on the surface of the oil and gas pipeline, repeat the operations of taking out and installing, the whole operation process is time-consuming and laborious, and it reduces the detection efficiency of oil and gas pipelines to a certain extent. Content of the Utility Model

[0006] To solve the problems raised in the above-mentioned background art, the purpose of the present utility model is to provide a non-destructive testing device for oil and gas pipelines. After the non-destructive testing device is sleeved on the surface of the oil and gas pipeline, it is possible to detect the oil and gas pipeline without repeating the operations of taking out and installing, which is convenient for the staff to use and saves time and effort. It solves the problem that during detection, the non-destructive testing device needs to be sleeved on the surface of the oil and gas pipeline, and the operations of taking out and installing are repeated. The whole operation process is time-consuming and laborious, and to a certain extent, it reduces the detection efficiency of the oil and gas pipeline.

[0007] To achieve the above purpose, the present utility model provides the following technical solutions: A non-destructive testing device for oil and gas pipelines includes two installation frames. Between the two installation frames, receiving grooves are symmetrically opened. On both sides of the two installation frames, installation parts are symmetrically and fixedly connected. An installation hole is opened at the top of the installation part. A fixing bolt is arranged inside the installation hole, and the fixing bolt is threadedly connected with the two installation holes. An electric push rod is fixedly connected to the outside of the installation frame. The output end of the electric push rod extends into the receiving groove and is fixedly connected with an arc-shaped detection clamp. An air pressure chamber is opened on the inner wall of the arc-shaped detection clamp. An air extraction valve and an air pressure detector are symmetrically and fixedly connected inside the air pressure chamber. An air extraction pump is fixedly connected to the surface of the installation frame, and the air extraction end of the air extraction pump is communicated with the air extraction valve through a hose.

[0008] As a preference of the present utility model, a plurality of rotating grooves are opened on the inner wall of the installation frame, and the plurality of rotating grooves are evenly arranged in a ring shape. A roller is rotatably connected inside the rotating groove.

[0009] As a preference of the present utility model, magnetic adsorption arc-shaped frames are symmetrically and fixedly connected to the inner wall of the arc-shaped detection clamp. Sealing gaskets are symmetrically and fixedly connected to the inner wall of the arc-shaped detection clamp with respect to the magnetic adsorption arc-shaped frames.

[0010] As a preference of the present utility model, grooves are symmetrically opened at both ends of the arc-shaped detection clamp. Protrusions are symmetrically and fixedly connected to both ends of the arc-shaped detection clamp, and the protrusions are used in cooperation with the grooves.

[0011] As a preference of the present utility model, warning lights are symmetrically and fixedly connected to the surface of the installation frame with respect to the air extraction pump.

[0012] As a preference of the present utility model, the input end of the warning light is electrically connected to the air pressure detector through an electric wire.

[0013] As a preference of the present utility model, handles are symmetrically and fixedly connected to the surface of the installation frame.

[0014] As a preference of the present utility model, an anti-slip gasket is fixedly connected to the bottom of the fixing bolt, and the anti-slip gasket is attached to the installation part.

[0015] Preferably, the shape of the storage groove is semi-circular, and the storage groove fits well with the arc-shaped detection pliers.

[0016] Preferably, the air extraction end of the air extraction pump is communicated with the air extraction valve through a hose.

[0017] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0018] 1. Through the cooperation of the installation frame, the storage groove, the installation part, the installation hole and the fixing bolt, the non-destructive testing device can be sleeved on the surface of the oil and gas pipeline. Then, through the cooperation of the electric push rod and the arc-shaped detection pliers, the two arc-shaped detection pliers can move towards each other and fit on the oil and gas pipeline. At this time, by using the cooperation of the air pressure chamber, the air extraction valve, the air pressure detector and the air extraction pump, the oil and gas pipeline can be subjected to non-destructive testing. After the testing is completed, the electric push rod is used to drive the arc-shaped detection pliers away from the oil and gas pipeline, and then the installation frame is slid to the next position for re-testing. There is no need to repeatedly take out and install the device, thereby improving the detection efficiency.

[0019] 2. Through the setting of the rotating groove and the roller, the sliding friction between the installation frame and the oil and gas pipeline can be converted into rolling friction, which is convenient for the staff to slide the installation frame and further improves the work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 is a schematic structural diagram of the present utility model;

[0021] Figure 2 is a bottom perspective view of the installation frame of the present utility model;

[0022] Figure 3 is a partial perspective sectional view of the installation frame and the arc-shaped detection pliers of the present utility model in cooperation;

[0023] Figure 4 is a bottom perspective view of the arc-shaped detection pliers of the present utility model.

[0024] In the figure: 1. Installation frame; 2. Storage groove; 3. Installation part; 4. Installation hole; 5. Fixing bolt; 6. Electric push rod; 7. Arc-shaped detection pliers; 8. Air pressure chamber; 9. Air extraction valve; 10. Air pressure detector; 11. Air extraction pump; 12. Rotating groove; 13. Roller; 14. Magnetic arc-shaped frame; 15. Sealing gasket; 16. Groove; 17. Protrusion; 18. Warning lamp. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0025] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0026] As Figures 1 to 4 shown, a non-destructive testing device for oil and gas pipelines provided by the present utility model includes two mounting frames 1. A receiving groove 2 is symmetrically opened between the two mounting frames 1. Mounting members 3 are symmetrically and fixedly connected to both sides of the two mounting frames 1. Mounting holes 4 are opened at the tops of the mounting members 3. Fixing bolts 5 are arranged inside the mounting holes 4, and the fixing bolts 5 are threadedly connected to the two mounting holes 4. An electric push rod 6 is fixedly connected to the outside of the mounting frame 1. The output end of the electric push rod 6 extends into the receiving groove 2 and is fixedly connected to an arc-shaped detection clamp 7. An air pressure chamber 8 is opened on the inner wall of the arc-shaped detection clamp 7. An air extraction valve 9 and an air pressure detector 10 are symmetrically and fixedly connected inside the air pressure chamber 8. An air extraction pump 11 is fixedly connected to the surface of the mounting frame 1, and the air extraction end of the air extraction pump 11 is communicated with the air extraction valve 9 through a hose. Handles are symmetrically and fixedly connected to the outside of the mounting frame 1.

[0027] Referring to Figure 2 , a plurality of rotating grooves 12 are opened on the inner wall of the mounting frame 1, and the plurality of rotating grooves 12 are arranged in a ring-shaped uniform array. A roller 13 is rotatably connected inside the rotating groove 12.

[0028] As a technical optimization scheme of the present utility model, through the arrangement of the rotating groove 12 and the roller 13, the sliding friction between the mounting frame 1 and the oil and gas pipeline can be converted into rolling friction, thereby facilitating the staff to slide the mounting frame 1 and further improving the work efficiency.

[0029] Referring to Figure 2 and Figure 3 , magnetic attraction arc-shaped frames 14 are symmetrically and fixedly connected to the inner wall of the arc-shaped detection clamp 7. Sealing gaskets 15 are symmetrically and fixedly connected to the inner wall of the arc-shaped detection clamp 7 with respect to the magnetic attraction arc-shaped frames 14.

[0030] As a technical optimization scheme of the present utility model, through the arrangement of the magnetic attraction arc-shaped frames 14 and the sealing gaskets 15, the sealing performance when the arc-shaped detection clamp 7 is attached to the oil and gas pipeline can be improved, and thus the accuracy of the device during detection can be improved.

[0031] Referring to Figure 2 and Figure 4 , grooves 16 are symmetrically opened at both ends of the arc-shaped detection clamp 7. Protrusions 17 are symmetrically and fixedly connected to both ends of the arc-shaped detection clamp 7, and the protrusions 17 are used in cooperation with the grooves 16.

[0032] As a technical optimization solution of the present invention, by providing the groove 16 and the protrusion 17 , the two arc-shaped detection clamps 7 can be quickly aligned, and the sealing of the connection between the two arc-shaped detection clamps 7 can be improved.

[0033] refer to Figure 1 and Figure 3 A warning light 18 is fixedly connected symmetrically to the surface of the mounting frame 1 with respect to the vacuum pump 11 .

[0034] As a technical optimization solution of the present invention, by setting the warning light 18, it is possible to remind the staff when cracks are detected in the oil and gas pipeline, thereby facilitating the staff to perform maintenance on it.

[0035] refer to Figure 3 The input end of the warning light 18 is electrically connected to the air pressure detector 10 through an electric wire.

[0036] As a technical optimization solution of the utility model, by electrically connecting the input end of the warning light 18 to the air pressure detector 10 through an electric wire, a signal can be output to the warning light 18 when cracks are detected in the oil and gas pipeline, thereby enabling the warning light 18 to promptly remind the staff.

[0037] refer to Figure 1 and Figure 3 A handle is symmetrically fixedly connected to the surface of the mounting frame 1.

[0038] As a technical optimization solution of the present invention, the setting of the handle makes it convenient for the staff to slide the installation frame 1 directly to the next inspection area of the oil and gas pipeline through the handle, thereby providing a fulcrum for the hand of the staff.

[0039] refer to Figure 1 The bottom of the fixing bolt 5 is fixedly connected with an anti-skid washer, and the anti-skid washer fits with the mounting member 3.

[0040] As a technical optimization solution of the present invention, the provision of an anti-skid washer can improve the stability of the fixing bolt 5 after installation and prevent it from falling off on its own.

[0041] refer to Figure 1 and Figure 3 The shape of the receiving groove 2 is semi-arc, and the receiving groove 2 and the arc-shaped detection clamp 7 fit each other.

[0042] As a technical optimization solution of the present invention, by setting the storage groove 2 to a semi-arc shape, the storage groove 2 can completely store the arc-shaped detection clamp 7, which can not only protect the arc-shaped detection clamp 7 but also facilitate carrying.

[0043] Reference Figure 3 The air extraction end of the air extraction pump 11 is communicated with the air extraction valve 9 through a hose.

[0044] As a technical optimization scheme of the present utility model, through the setting that the air extraction end of the air extraction pump 11 is communicated with the air extraction valve 9 through a hose, it can ensure that when the arc-shaped detection pliers 7 are output outward, the air extraction pump 11 and the air extraction valve 9 can be normally connected, so that it can operate stably.

[0045] The working principle and usage process of the present utility model: When in use, first put the two mounting frames 1 on the surface of the oil and gas pipeline, and use the fixing bolts 5 to fix them in the mounting holes 4 on the two mounting parts 3. Then, by starting the two electric push rods 6, the two arc-shaped detection pliers 7 can be pushed to move towards each other, so that the two arc-shaped detection pliers 7 can be attached to the oil and gas pipeline. At this time, the magnetic attraction arc-shaped frame 14 is magnetically attracted to the oil and gas pipeline, the sealing gasket 15 is closely attached to the oil and gas pipeline, and at the same time, the convex block 17 is clamped into the groove 16, so that an airtight detection area can be formed in the air pressure chamber 8. Then, start the air extraction pump 11 to make the air extraction valve 9 extract air from the air pressure chamber 8. After the air extraction is completed, turn off the air extraction pump 11, and then check the air pressure change in the air pressure chamber 8 through the air pressure detector 10. If there is an air leakage crack in the oil and gas pipeline, the air pressure will gradually increase, so as to judge whether the pipeline is damaged, and then start the warning light 18 to prompt the staff to maintain it. After the surface detection of this area of the oil and gas pipeline is completed, only need to start the electric push rod 6 to drive the arc-shaped detection pliers 7 to retract into the storage groove 2, without removing the mounting frame 1. Then, only need to slide the mounting frame 1 to the next detection area of the oil and gas pipeline through the handle, and then detect this detection area in the same way.

[0046] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device.

[0047] Although the embodiments of the present utility model have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.

Claims

1. An oil and gas pipeline non-destructive testing device, comprising two installation frames, characterized in that: Receiving grooves are symmetrically formed between the two mounting frames. Mounting members are symmetrically and fixedly connected to both sides of the two mounting frames. Mounting holes are formed at the tops of the mounting members. Fixing bolts are arranged inside the mounting holes, and the fixing bolts are in threaded connection with the two mounting holes. An electric push rod is fixedly connected to the outside of the mounting frame. The output end of the electric push rod extends into the receiving groove and is fixedly connected to an arc-shaped detection clamp. An air pressure chamber is formed in the inner wall of the arc-shaped detection clamp. An air extraction valve and an air pressure detector are symmetrically and fixedly connected inside the air pressure chamber. An air extraction pump is fixedly connected to the surface of the mounting frame.

2. The non-destructive testing device for oil and gas pipelines according to claim 1, wherein: A plurality of rotating grooves are formed in the inner wall of the mounting frame, and the plurality of rotating grooves are evenly arranged in a circular array. Rollers are rotatably connected inside the rotating grooves.

3. The non-destructive testing equipment for oil and gas pipelines according to claim 1, characterized in that: Magnetic attraction arc-shaped frames are symmetrically and fixedly connected to the inner wall of the arc-shaped detection clamp. Sealing gaskets are symmetrically and fixedly connected to the inner wall of the arc-shaped detection clamp with respect to the magnetic attraction arc-shaped frames.

4. An oil and gas pipeline non-destructive testing device according to claim 1, characterized in that: Grooves are symmetrically formed at both ends of the arc-shaped detection clamp. Protrusions are symmetrically and fixedly connected to both ends of the arc-shaped detection clamp, and the protrusions are used in cooperation with the grooves.

5. An oil and gas pipeline non-destructive testing device according to claim 1, characterized in that: Warning lights are symmetrically and fixedly connected to the surface of the mounting frame with respect to the air extraction pump.

6. The non-destructive testing device for oil and gas pipelines according to claim 5, wherein: The input end of the warning light is electrically connected to the air pressure detector through an electric wire.

7. An oil and gas pipeline non-destructive testing device according to claim 1, characterized in that: Handles are symmetrically and fixedly connected to the surface of the mounting frame.

8. An oil and gas pipeline non-destructive testing device according to claim 1, characterized in that: An anti-slip gasket is fixedly connected to the bottom of the fixing bolt, and the anti-slip gasket is in contact with the mounting member.

9. An oil and gas pipeline non-destructive testing device according to claim 1, characterized in that: The shape of the receiving groove is semi-circular, and the receiving groove fits with the arc-shaped detection clamp.

10. An oil and gas pipeline non-destructive testing device according to claim 1, characterized in that: The air extraction end of the air extraction pump is communicated with the air extraction valve through a hose.

Citation Information

Patent Citations

  • Portable pipeline nondestructive testing device

    CN219956826U