Industrial silicon superconducting water-cooling-free burnthrough device
By using superconducting water-free cooling burner in industrial silicon production, the burner electrode is used to closely contact with the copper bushing to generate high-temperature arcs, combined with peak guard protection, the problem of water leakage in the cooling water pipe of the traditional burner is solved, achieving efficient production and environmental protection and conservation.
Patent Information
- Application Number
- CN202422094238.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-28
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2034-08-28
AI Technical Summary
During the existing industrial silicon production process, when using ordinary carbon steel burner to cool, there are problems such as poor welding quality and wear and leakage of water pipes, which leads to water flow into the silicon bag and causes the risk of liquid phase explosion.
An industrial silicon superconducting water-free cooling burn-through device is used to use a burn-through electrode to closely contact the copper bushing to conduct current to generate a high-temperature arc. Combined with a peak-blocking plate to protect the electrode to avoid water cooling needs, a high-temperature resistant insulating plate is used to isolate the current.
Improve production efficiency, extend equipment life, save water resources, reduce environmental impact, and reduce water costs.
Smart Images

Figure CN223121956U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of burners, and particularly to an industrial silicon superconducting waterless burner. Background Art
[0002] As an important basic industrial raw material, industrial silicon has a wide range of applications in multiple fields such as metallurgy, chemical industry, and electronics. With the development of the global economy, the demand for industrial silicon continues to grow. During the production process of industrial silicon, it is necessary to frequently open and close the tapping hole to ensure the continuity and stability of production.
[0003] In the prior art, traditional burner eyes use ordinary burners. The material of the burner is ordinary carbon steel, and water is passed through the inside for cooling. Because a large current will generate heat when flowing through the burner, there will be problems such as poor welding quality and water leakage, wear and tear of the water pipe during long-term use and water leakage. The exposed water will flow into the silicon ladle, resulting in the risk of liquid phase explosion.
[0004] Therefore, it is necessary to propose an industrial silicon superconducting waterless burner to solve the above problems. Content of the Utility Model
[0005] The purpose of the utility model is to provide an industrial silicon superconducting waterless burner to solve the problems that the burner eye uses an ordinary burner, the material of the burner is ordinary carbon steel, and water is passed through the inside for cooling. Because a large current will generate heat when flowing through the burner, there will be problems such as poor welding quality and water leakage, wear and tear of the water pipe during long-term use and water leakage. The exposed water will flow into the silicon ladle, resulting in the risk of liquid phase explosion.
[0006] To achieve the above purpose, the utility model provides the following technical solutions:
[0007] An industrial silicon superconducting waterless burner includes an upper connecting piece and a lower connecting piece. One end of the upper connecting piece and the lower connecting piece close to each other are respectively fixedly installed with mounting plates. The upper connecting piece and the lower connecting piece are connected to each other through the mounting plates. An I-shaped cantilever arm is connected to the lower connecting piece. A burner electrode is arranged at the bottom of the I-shaped cantilever arm. A fixed neck sleeve is arranged outside the burner electrode. The number of the fixed neck sleeves is two. The top of one of the fixed neck sleeves is fixedly installed at the bottom of the I-shaped cantilever arm. Copper bushings are fixedly installed on the inner walls of the two fixed neck sleeves. A peak blocking plate is connected to one side of the fixed neck sleeve. One end of the burner electrode movably penetrates through the peak blocking plate.
[0008] Preferably, a high-temperature insulating plate is fixedly installed between the two mounting plates. Screws are arranged between the two mounting plates, and nuts are threadedly installed on the screws.
[0009] Preferably, one end of the piercing electrode is fixedly installed with a pure copper tube, and the number of the pure copper tubes is two.
[0010] Preferably, a red copper busbar is fixedly installed at the bottom of the lower connecting piece. A wire is connected to the red copper busbar. The number of the wires is two. One ends of the wires are electrically connected to the pure copper tubes respectively.
[0011] Preferably, the two fixed neck sleeves are connected by screws and nuts.
[0012] Preferably, a busbar is connected to the red copper busbar, and the busbar is electrically connected to an external power supply.
[0013] The technical effects and advantages of the present utility model: The close contact between the piercing electrode and the copper bushing ensures good electrical conductivity, enabling the current to be efficiently conducted to the piercing electrode, which enables the piercing electrode to quickly heat up, generate a high-temperature arc, and thus quickly melt and pierce the tapping hole of the industrial silicon furnace, greatly improving the production efficiency; the peak-shielding plate can effectively limit the peak value of overvoltage, protect the piercing electrode and other components from damage caused by excessive voltage, and extend the service life of the equipment; there is no need for a large amount of water resources for cooling, saving water resources, meeting the current environmental protection requirements, and reducing the enterprise's dependence on water resources. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic structural diagram of an industrial silicon superconducting waterless-cooling piercer of the present utility model.
[0015] Figure 2 It is a schematic structural diagram of the fixed neck sleeve of the present utility model.
[0016] Figure 3 It is a schematic structural diagram of the red copper busbar of the present utility model.
[0017] Figure 4 For the present utility model Figure 3 The enlarged structural schematic diagram of the A position proposed.
[0018] In the figure: 1. Upper connecting piece; 2. Lower connecting piece; 3. Mounting plate; 4. I-shaped suspension beam arm; 5. Piercing electrode; 6. Fixed neck sleeve; 7. Copper bushing; 8. Peak-shielding plate; 9. Screw; 10. Nut; 11. High-temperature insulating plate; 12. Busbar; 13. Operating handle; 14. Pure copper tube; 15. Red copper busbar; 16. Wire. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0019] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0020] The present utility model provides an industrial silicon superconducting waterless burner as shown in Figures 1 - 4 , which includes an upper connecting member 1 and a lower connecting member 2. Installation plates 3 are fixedly installed at the ends of the upper connecting member 1 and the lower connecting member 2 that are close to each other. The upper connecting member 1 and the lower connecting member 2 are connected to each other through the installation plates 3. An I-shaped suspension arm 4 is connected to the lower connecting member 2. A burner electrode 5 is provided at the bottom of the I-shaped suspension arm 4. A fixed neck sleeve 6 is provided outside the burner electrode 5. The number of the fixed neck sleeves 6 is two. The top of one of the fixed neck sleeves 6 is fixedly installed at the bottom of the I-shaped suspension arm 4. The two fixed neck sleeves 6 are connected by screws 9 and nuts 10. Copper bushings 7 are fixedly installed on the inner walls of the two fixed neck sleeves 6. A peak blocking plate 8 is connected to one side of the fixed neck sleeve 6. One end of the burner electrode 5 movably penetrates through the peak blocking plate 8.
[0021] Please refer to Figures 1 - 2 . First, align the upper connecting member 1 and the lower connecting member 2 so that they are closely attached to the installation plate 3 and are fixedly connected through the installation plate 3. Install the I-shaped suspension arm 4 on the lower connecting member 2 to ensure that the I-shaped suspension arm 4 can stably bear the weight of the burner electrode 5 and various acting forces generated during operation. Fix one of the fixed neck sleeves 6 at the bottom of the I-shaped suspension arm 4. Install copper bushings 7 on the inner walls of the two fixed neck sleeves 6 respectively, which can provide good electrical conductivity and support for the burner electrode 5. Insert the burner electrode 5 into the two fixed neck sleeves 6 so that the outside of the burner electrode 5 is in close contact with the copper bushings 7 to ensure good electrical conductivity. At the same time, adjust the position of the burner electrode 5 so that one of its ends can movably penetrate through the peak blocking plate 8. When it is necessary to perform a piercing operation on industrial silicon, the burner electrode 5 is aligned with the tapping hole of the industrial silicon furnace. The current is conducted to the burner electrode 5 through the copper bushings 7. Due to the good electrical conductivity and high temperature resistance of the burner electrode 5, a high-temperature arc will be generated at the end of the burner electrode 5 under the action of the current. The high-temperature arc can quickly melt and pierce the substances at the tapping hole of the industrial silicon furnace, enabling the liquid industrial silicon in the furnace to flow out smoothly. During this process, the peak blocking plate 8 plays a role in limiting the peak value of overvoltage, protecting the burner electrode 5 and other components from being damaged by excessive voltage. The superconducting waterless design avoids the problem that traditional burners require a large amount of water resources for cooling. This not only saves water resources, reduces the impact on the environment, but also reduces the water consumption cost of enterprises.
[0022] A high-temperature resistant insulating plate 11 is fixedly installed between two mounting plates 3. A screw 9 is arranged between the two mounting plates 3, and a nut 10 is threadedly installed on the screw 9;
[0023] Please refer to Figures 3 - 4 , place the high-temperature resistant insulating plate 11 between the two mounting plates 3, ensure its accurate position, and effectively isolate the upper connecting piece 1 and the lower connecting piece 2 to prevent current leakage and short circuit.
[0024] One end of the piercing electrode 5 is fixedly installed with a pure copper tube 14. The number of pure copper tubes 14 is two. The bottom of the lower connecting piece 2 is fixedly installed with a red copper bus bar 15. A wire 16 is connected to the red copper bus bar 15. The number of wires 16 is two. One end of each wire 16 is electrically connected to the pure copper tube 14 respectively. A bus bar 12 is connected to the red copper bus bar 15, and the bus bar 12 is electrically connected to an external power supply;
[0025] Please refer to Figure 1 , Figure 3 , fix the red copper bus bar 15 to the bottom of the lower connecting piece 2 by means of bolts or welding, etc. Electrically connect one end of the bus bar 12 to an external power supply to provide electric energy. Connect the pure copper tube 14 on the piercing electrode 5 to the wire 16 to ensure reliable connection and good electrical conductivity, so as to enable the piercing electrode 5 to work normally.
[0026] The working principle of the present utility model: Align the upper connecting piece 1 and the lower connecting piece 2 so that they are closely attached to the mounting plate 3 and fixedly connected through the mounting plate 3. Install the I-shaped cantilever 4 on the lower connecting piece 2 to ensure that the I-shaped cantilever 4 can stably bear the weight of the piercing electrode 5 and various acting forces generated during work. Fix one of the fixed neck sleeves 6 at the bottom of the I-shaped cantilever 4. Install copper bushings 7 on the inner walls of the two fixed neck sleeves 6 respectively, which can provide good electrical conductivity and support for the piercing electrode 5. Insert the piercing electrode 5 into the two fixed neck sleeves 6 so that the outside of the piercing electrode 5 is in close contact with the copper bushing 7 to ensure good electrical conductivity. At the same time, adjust the position of the piercing electrode 5 so that one end of it can movably penetrate the peak blocking plate 8. When it is necessary to perform a piercing operation on industrial silicon, the piercing electrode 5 is aligned with the tapping hole of the industrial silicon furnace. The current is conducted to the piercing electrode 5 through the copper bushing 7. Due to the good electrical conductivity and high-temperature resistance of the piercing electrode 5, under the action of the current, a high-temperature arc will be generated at the end of the piercing electrode 5. The high-temperature arc can quickly melt and burn through the substances at the tapping hole of the industrial silicon furnace, enabling the liquid industrial silicon in the furnace to flow out smoothly. In this process, the peak blocking plate 8 plays a role in limiting the peak value of overvoltage, protecting the piercing electrode 5 and other components from being damaged by excessive voltage. The superconducting water-cooled-free design avoids the problem that traditional piercers require a large amount of water resources for cooling. This not only saves water resources, reduces the impact on the environment, but also reduces the water consumption cost of enterprises.
[0027] The above has shown and described the basic principles, main features and advantages of the present utility model. Those skilled in the art should understand that the present utility model is not limited by the above embodiments. What is described in the above embodiments and the specification is only the principle of the present utility model. Without departing from the spirit and scope of the present utility model, the present utility model will have various changes and improvements, and all these changes and improvements fall within the scope of the present utility model claimed. The scope of protection claimed by the present utility model is defined by the appended claims and their equivalents.
Claims
1. An industrial silicon superconducting waterless burner, comprising an upper connecting member (1) and a lower connecting member (2), characterized in that: One end of the upper connecting piece (1) and the lower connecting piece (2) close to each other are respectively fixedly installed with mounting plates (3). The upper connecting piece (1) and the lower connecting piece (2) are connected to each other through the mounting plates (3). An I-shaped cantilever (4) is connected to the lower connecting piece (2). A piercing electrode (5) is arranged at the bottom of the I-shaped cantilever (4). A fixed collar (6) is arranged outside the piercing electrode (5). The number of the fixed collars (6) is two. The top of one of the fixed collars (6) is fixedly installed at the bottom of the I-shaped cantilever (4). Copper bushings (7) are fixedly installed on the inner walls of the two fixed collars (6). A peak blocking plate (8) is connected to one side of the fixed collar (6). One end of the piercing electrode (5) movably penetrates through the peak blocking plate (8).
2. The industrial silicon superconducting waterless water-cooled burner according to claim 1, characterized in that: A high-temperature resistant insulating plate (11) is fixedly installed between the two mounting plates (3). Screws (9) are arranged between the two mounting plates (3). Nuts (10) are threadedly installed on the screws (9).
3. An industrial silicon superconducting waterless burner according to claim 1, characterized in that: One end of the piercing electrode (5) is fixedly installed with pure copper pipes (14). The number of the pure copper pipes (14) is two.
4. An industrial silicon superconducting water-cooled burner according to claim 1, characterized in that: A red copper bus bar (15) is fixedly installed at the bottom of the lower connecting piece (2). Wires (16) are connected to the red copper bus bar (15). The number of the wires (16) is two. One ends of the wires (16) are respectively electrically connected to the pure copper pipes (14).
5. An industrial silicon superconducting waterless burner according to claim 1, characterized in that: The two fixed collars (6) are connected by screws (9) and nuts (10).
6. The industrial silicon superconducting waterless burner according to claim 4, wherein: A bus bar (12) is connected to the red copper bus bar (15). The bus bar (12) is electrically connected to an external power supply.