Parallel beam roller type tension sensor
By designing parallel beam roller tension sensors, the existing tension sensors cannot measure the rope moving tension and lack of protection are solved, and accurate measurement of rope tension and protection of internal components are achieved.
Patent Information
- Application Number
- CN202422032786.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-21
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2034-08-21
AI Technical Summary
Existing tension sensors cannot measure tension of the rope when it moves and lack protection measures to prevent damage to the internal components.
A parallel beam roller tension sensor is designed, including a housing, a displacement sensor, a wire, a return spring, a connecting plate, a first bearing and a tension roller, which can measure the tension when the rope moves, and limit the position through a limiting assembly, a wheel groove, a round hole, a threaded cylinder, a first bolt, a connecting frame, a second bearing and a limiting wheel to prevent the rope from falling off; at the same time, the internal components are protected by the engagement groove, a through hole, a engagement block, a threaded groove and a protective plate.
Effective measurement of tension when the rope moves, and preventing the rope from being disengaged through the limiting assembly, protecting the internal components, ensuring the accuracy of measurement and the integrity of the equipment.
Smart Images
Figure CN223122386U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tension sensors, in particular to a parallel beam roller type tension sensor. Background Technique
[0002] A tension sensor is a device used to measure and monitor tension (the magnitude of force). Tension sensors are usually designed to measure tensile force, that is, the force in one direction, but some designs can also be used to measure compressive force or torque. Tension sensors can be applied in various occasions, including industrial production, scientific research, medical monitoring and other fields. According to specific application scenarios and requirements, tension sensors can have different designs and structures. For example, some tension sensors are designed to be miniaturized for easy integration into portable devices, while some are designed to be highly accurate and suitable for scientific research and high-end engineering systems.
[0003] Existing tension sensors are widely used, but existing tension sensors are usually designed to measure tensile force, that is, the force in one direction, and cannot measure the tension of a rope during movement. Moreover, existing tension sensors have no protection measures and cannot protect the components inside the tension sensor. Therefore, a parallel beam roller type tension sensor is proposed for the above problems. Content of the Utility Model
[0004] The purpose of the utility model is to provide a parallel beam roller type tension sensor to solve the problems that existing tension sensors cannot measure the tension of a rope during movement and existing tension sensors have no protection measures in the above background technique.
[0005] To achieve the above purpose, the utility model provides the following technical solutions:
[0006] A parallel beam roller type tension sensor includes symmetrically arranged outer shells. At the bottom end inside the outer shell, a vertically arranged displacement sensor is fixedly connected. One side of the displacement sensor is fixedly connected with a wire. A return spring is arranged outside the input rod of the displacement sensor. The top end of the input rod of the displacement sensor is fixedly connected with a connecting plate. One end of the connecting plate is fixedly connected with a first bearing. The side of the first bearing away from the connecting plate is fixedly connected with a tension roller. A limiting component is arranged on one side of the tension roller. Parallel beams fixedly connected with the upper and lower ends of the outer shell are symmetrically arranged at the upper and lower ends of the outer shell.
[0007] Preferably, the wire penetrates through the outer shell and is fixedly connected with the outer shell. The bottom end of the return spring is fixedly connected with the top end of the displacement sensor, and the top end of the return spring is fixedly connected with the bottom end of the connecting plate.
[0008] Preferably, engaging grooves are symmetrically formed on both the front and rear sides of the parallel beam, a through hole is formed on the side of the parallel beam away from the housing, an engaging block is snap-connected to the inner side of the engaging groove, a threaded groove is formed on the inner side of the engaging block, a second bolt that is in screw connection with the threaded groove is arranged on the inner side of the through hole, and a protection plate is fixedly connected to the side of the engaging block away from the parallel beam.
[0009] Preferably, the limiting assembly includes wheel grooves that are symmetrically arranged on the outer side of the tension roller, a circular hole that penetrates the connecting plate from top to bottom is formed on the inner side of the connecting plate, a threaded cylinder is arranged above the circular hole, a first bolt that is in screw connection with the threaded cylinder is arranged on the inner side of the circular hole, a connecting frame is fixedly connected to the top end of the threaded cylinder, second bearings that are fixedly connected to both ends of the connecting frame are symmetrically arranged at both ends of the connecting frame away from the threaded cylinder, a limiting wheel is fixedly connected to the side of the second bearing away from the connecting frame, and a horizontally arranged connecting rod is fixedly connected between the two limiting wheels.
[0010] Preferably, the inner side of the wheel groove is in close fit with the outer side of the limiting wheel, the engaging groove and the through hole communicate with each other, and the sides of the protection plate close to the housing and the parallel beam are in close fit with the housing and the parallel beam.
[0011] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0012] 1. In the present utility model, by arranging the housing, displacement sensor, wire, return spring, connecting plate, first bearing and tension roller, the tension when the rope moves can be measured. When measurement is required, the rope is placed on the outer side of the tension roller. When the moving rope is stressed, the tension roller inside the bearing rotates and descends, and the displacement sensor converts the displacement amount of the tension roller into a physical quantity of force. After the measurement is completed, the rope is taken out, and the return spring resets to drive the tension roller to reset, and thus the measurement of the rope tension can be completed.
[0013] 2. In the present utility model, by arranging the limiting assembly, wheel groove, circular hole, threaded cylinder, first bolt, connecting frame, second bearing, limiting wheel and connecting rod, the rope can be limited. First, the limiting assembly is installed. The threaded cylinder is placed above the circular hole and the first bolt is screwed into the inner side of the threaded cylinder, and thus the installation of the limiting assembly can be completed. When the rope moves, the limiting wheel inside the second bearing rotates in the wheel groove following the tension roller, thereby preventing the rope from detaching from the device and causing the measurement to fail.
[0014] 3. In the present utility model, by arranging the parallel beam, engaging groove, through hole, engaging block, threaded groove, second bolt and protection plate, the components inside the device can be protected. After the device is used up, the engaging block on the protection plate is inserted into the inner side of the engaging groove, and the second bolt is inserted into the inner side of the through hole and screwed into the inner side of the threaded groove, and thus the installation of the protection plate can be completed, and the protection plate can protect the components inside the device. Brief Description of the Drawings
[0015] Figure 1 is a schematic diagram of the overall structure of the present utility model;
[0016] Figure 2 is a schematic diagram of the disassembled overall structure of the present utility model;
[0017] Figure 3 is a schematic diagram of the cross-sectional structure of the housing of the present utility model;
[0018] Figure 4 is a schematic diagram of the installation structure of the limit component of the present utility model.
[0019] In the figure: 1, housing; 2, displacement sensor; 3, wire; 4, return spring; 5, connecting plate; 6, first bearing; 7, tension roller; 8, limit component; 801, wheel groove; 802, round hole; 803, threaded barrel; 804, first bolt; 805, connecting frame; 806, second bearing; 807, limit wheel; 808, connecting rod; 9, parallel beam; 10, engaging groove; 11, through hole; 12, engaging block; 13, threaded groove; 14, second bolt; 15, protective plate. Detailed Description of the Preferred Embodiment
[0020] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0021] In the description of the present utility model, it should be understood that the orientation or positional relationships indicated by orientation words such as "front, rear, upper, lower, left, right", "horizontal, vertical, perpendicular, horizontal" and "top, bottom" are usually based on the orientation or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description. Without contrary explanations, these orientation words do not indicate and imply that the device or element referred to must have a specific orientation or be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the protection scope of the present utility model; the orientation words "inside, outside" refer to the inside and outside relative to the outline of each component itself.
[0022] In addition, it should be noted that the use of words such as "first" and "second" to limit components is only for the convenience of distinguishing the corresponding components. Without further declaration, these words have no special meanings, and therefore cannot be understood as limiting the protection scope of the present utility model.
[0023] Please refer to Figures 1-4, the present utility model provides a technical solution:
[0024] A parallel beam roller type tension sensor, comprising symmetrically arranged outer shells 1. At the inner bottom end of the outer shell 1, a vertically arranged displacement sensor 2 is fixedly connected. On one side of the displacement sensor 2, a wire 3 is fixedly connected. A return spring 4 is arranged outside the input rod of the displacement sensor 2. At the top end of the input rod of the displacement sensor 2, a connecting plate 5 is fixedly connected. At one end of the connecting plate 5, a first bearing 6 is fixedly connected. On the side of the first bearing 6 away from the connecting plate 5, a tension roller 7 is fixedly connected. A limiting component 8 is arranged on one side of the tension roller 7. Symmetrically arranged parallel beams 9 fixedly connected to the upper and lower ends of the outer shell 1 are provided at the upper and lower ends of the outer shell 1.
[0025] The wire 3 penetrates through the outer shell 1 and is fixedly connected to the outer shell 1. The bottom end of the return spring 4 is fixedly connected to the top end of the displacement sensor 2, and the top end of the return spring 4 is fixedly connected to the bottom end of the connecting plate 5. The return spring 4 can drive the tension roller 7 to reset after the measurement. Symmetrically arranged engaging grooves 10 are formed on the front and rear sides of the parallel beam 9. A through hole 11 is formed on the side of the parallel beam 9 away from the outer shell 1. An engaging block 12 is engaged and connected inside the engaging groove 10. A threaded groove 13 is formed inside the engaging block 12. A second bolt 14 screwed with the threaded groove 13 is arranged inside the through hole 11. On the side of the engaging block 12 away from the parallel beam 9, a protective plate 15 is fixedly connected. The protective plate 15 can protect the components inside the device. The limiting component 8 includes symmetrically arranged wheel grooves 801 formed on the outer side of the tension roller 7. A circular hole 802 penetrating the connecting plate 5 from top to bottom is formed inside the connecting plate 5. Above the circular hole 802, a threaded cylinder 803 is provided. A first bolt 804 screwed with the threaded cylinder 803 is arranged inside the circular hole 802. At the top end of the threaded cylinder 803, a connecting frame 805 is fixedly connected. At both ends of the connecting frame 805 away from the threaded cylinder 803, symmetrically arranged second bearings 806 fixedly connected to the connecting frame 805 are provided. On the side of the second bearing 806 away from the connecting frame 805, a limiting wheel 807 is fixedly connected. A horizontally arranged connecting rod 808 is fixedly connected between the two limiting wheels 807. The limiting component 8 can prevent the rope from disengaging from the device and causing measurement failure. The inner side of the wheel groove 801 is in close fit with the outer side of the limiting wheel 807. The engaging groove 10 and the through hole 11 communicate with each other. The side of the protective plate 15 close to the outer shell 1 and the parallel beam 9 is in close fit with the outer shell 1 and the parallel beam 9.
[0026] Workflow: Before use, power on the device, connect the wire 3 to a computer or other machine. Then, open the protective plate 15, unscrew the second bolt 14 from the inside of the thread groove 13 and take it out from the inside of the through hole 11, and the protective plate 15 can be removed, so that the engaging block 12 is disengaged from the engaging groove 10 on the parallel beam 9. Then, install the limit component 8. Place the threaded cylinder 803 at the bottom of the connecting frame 805 above the round hole 802 on the connecting plate 5 and screw the first bolt 804 into the inside of the threaded cylinder 803. At this time, the outer sides of the limit wheels 807 at both ends of the connecting rod 808 are in close contact with the inside of the wheel groove 801, and the installation of the limit component 8 can be completed. Then, measure the tension of the rope. Place the rope outside the tension roller 7 on one side of the first bearing 6 and reset the reading of the displacement sensor 2. When the moving rope is stressed, the tension roller 7 inside the first bearing 6 rotates and descends. At this time, the displacement sensor 2 inside the housing 1 converts the displacement amount of the tension roller 7 into a physical quantity of force. When the rope moves, the limit wheels 807 inside the second bearing 806 rotate in the wheel groove 801 following the tension roller 7, thus preventing the rope from detaching from the device and causing measurement failure. After the measurement is completed, take out the rope, and the return spring 4 resets to drive the tension roller 7 to reset, and the measurement of the rope tension can be completed. After the device is used up, insert the engaging block 12 on the protective plate 15 into the inside of the engaging groove 10, insert the second bolt 14 into the inside of the through hole 11 and screw it into the inside of the thread groove 13, and the installation of the protective plate 15 can be completed. The protective plate 15 can protect the internal components of the device.
[0027] The content not detailed in this specification belongs to the prior art well-known to those skilled in the art. The standard parts used in the present utility model can all be purchased from the market. The special-shaped parts can be customized according to the description in the specification and the drawings. The specific connection methods of each part all adopt conventional means such as bolts, rivets, and welding that are mature in the prior art. The machines, parts, and equipment all adopt conventional models in the prior art. In addition, the circuit connection adopts the conventional connection method in the prior art, which will not be elaborated here.
[0028] Although the embodiments of the present utility model have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.
Claims
1. A parallel beam roller type tension sensor, comprising symmetrically arranged outer shells (1), characterized in that: A displacement sensor (2) vertically arranged is fixedly connected to the inner bottom end of the housing (1). A wire (3) is fixedly connected to one side of the displacement sensor (2). A return spring (4) is arranged outside the input rod of the displacement sensor (2). The top end of the input rod of the displacement sensor (2) is fixedly connected to a connecting plate (5). One end of the connecting plate (5) is fixedly connected to a first bearing (6). A tension roller (7) is fixedly connected to the side of the first bearing (6) away from the connecting plate (5). A limiting component (8) is arranged on one side of the tension roller (7). Parallel beams (9) fixedly connected to the upper and lower ends of the housing (1) are symmetrically arranged at the upper and lower ends of the housing (1).
2. The parallel beam roller type tension sensor according to claim 1, wherein: The wire (3) penetrates through the housing (1) and is fixedly connected to the housing (1). The bottom end of the return spring (4) is fixedly connected to the top end of the displacement sensor (2). The top end of the return spring (4) is fixedly connected to the bottom end of the connecting plate (5).
3. The parallel beam roller type tension sensor according to claim 1, wherein: Engaging grooves (10) are symmetrically formed on the front and rear sides of the parallel beam (9). A through hole (11) is formed on the side of the parallel beam (9) away from the housing (1). An engaging block (12) is engaged and connected inside the engaging groove (10). A threaded groove (13) is formed inside the engaging block (12). A second bolt (14) screwed to the threaded groove (13) is arranged inside the through hole (11). A protective plate (15) is fixedly connected to the side of the engaging block (12) away from the parallel beam (9).
4. The parallel beam roller type tension sensor according to claim 3, characterized in that: The limiting component (8) includes wheel grooves (801) symmetrically arranged on the outside of the tension roller (7). A circular hole (802) penetrating the connecting plate (5) from top to bottom is formed inside the connecting plate (5). A threaded cylinder (803) is arranged above the circular hole (802). A first bolt (804) screwed to the threaded cylinder (803) is arranged inside the circular hole (802). A connecting frame (805) is fixedly connected to the top end of the threaded cylinder (803). Second bearings (806) fixedly connected to the two ends of the connecting frame (805) are symmetrically arranged at the two ends of the connecting frame (805) away from the threaded cylinder (803). A limiting wheel (807) is fixedly connected to the side of the second bearing (806) away from the connecting frame (805). A horizontally arranged connecting rod (808) is fixedly connected between the two limiting wheels (807).
5. The parallel beam roller type tension sensor according to claim 4, wherein: The outside of the limiting wheel (807) is in close fit with the inside of the wheel groove (801). The engaging groove (10) and the through hole (11) communicate with each other. The side of the protective plate (15) close to the housing (1) and the parallel beam (9) is in close fit with the housing (1) and the parallel beam (9).