New energy automobile control assembly service life integrated test device

By designing adaptive testing mechanisms and sealing components, combined with the motor-driven reciprocating screws and toggle plates to stir the hot air flow, the limitations of the existing devices for specific size assembly are solved, and the applicability and heating effect of the life test device for the new energy vehicle control assembly is improved.

CN223122517UActive Publication Date: 2025-07-18SHANDONG HIPO ELECTRIX SCI & TECH
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202422445625.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-10
Publication Date
2025-07-18
Estimated Expiration
2034-10-10

AI Technical Summary

Technical Problem

The existing new energy vehicle control assembly life test device can only be tested for assembly of specific sizes, and cannot adapt to power control assembly of different sizes or specifications, which affects the applicability of the test device.

Method used

A new energy vehicle control assembly life integrated test device including a heating table, adaptation test mechanism and sealing assembly is designed. The adaptation and sealing of different sizes of assemblies are achieved through telescopic adaptation components and sealing airbags, and the reciprocating screws and toggle plates are combined to agitate the hot air flow to ensure uniform heating.

Benefits of technology

The applicability and heating effect of control assembly of different sizes is achieved, ensuring uniform heating of each part, and enhancing the versatility and testing efficiency of the test device.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223122517U_ABST
    Figure CN223122517U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of automobile control assembly tests, in particular to a new energy automobile control assembly service life integrated test device, which comprises a heating table, a test platform, a test platform and a test platform, an adaptive test mechanism, wherein a telescopic adaptive test mechanism used for carrying out adaptive tests on automobile control assemblies of different sizes is arranged on one side of the heating table; wherein the adaptive test mechanism comprises a support frame fixedly mounted on one side of the heating table; a control assembly of a new energy automobile can be placed in the containing groove, the size of the adaptive assembly is adjusted according to different control assemblies to be matched with the size of the control assembly, space matching can be kept during covering, a heating table can conduct rapid heating, the control assemblies of different sizes can be adapted, and the size of the control assembly can be adjusted according to the size of the adaptive assembly. And when the adaptive assembly moves into the placement groove, the outer side of the adaptive assembly can be sealed through the sealing assembly, so that the heating effect is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of automotive control assembly testing, and particularly to an integrated life test device for a new energy vehicle control assembly. Background Technique

[0002] During the operation of the power control assembly of a new energy vehicle, a large amount of heat will be generated. Coupled with the influence of the ambient temperature, if the heat dissipation is poor or the heat resistance performance is insufficient, it may lead to performance degradation or failures. Therefore, the heat resistance life test of the automotive control assembly is a key step to verify whether it can operate stably under different temperature conditions;

[0003] As shown in the reference case "A performance test device for a power control assembly of a new energy vehicle" with the publication number "CN213457171U", the product to be tested is placed on the test fixture, and the simulation environment cover covers the test fixture in the cavity. Then, the heating tube is heated to make the temperature in the cavity reach the required temperature, and relevant electrical performance tests are carried out on the product to be tested as needed.

[0004] The existing test devices usually can only conduct life tests on assemblies of specific sizes during use, which limits the scope of application of the tests. This limitation makes the test devices unable to be flexibly adjusted when facing power control assemblies of different sizes or specifications, thus affecting the applicability of the test devices.

[0005] Therefore, an integrated life test device for a new energy vehicle control assembly is proposed to solve the above problems. Content of the Utility Model

[0006] The purpose of the utility model is to provide an integrated life test device for a new energy vehicle control assembly to solve the above problems, improving the problem that the existing test devices usually can only conduct life tests on assemblies of specific sizes during use, which limits the scope of application of the tests. This limitation makes the test devices unable to be flexibly adjusted when facing power control assemblies of different sizes or specifications, thus affecting the applicability of the test devices.

[0007] The utility model achieves the above-mentioned purpose through the following technical solutions: a new energy vehicle control assembly life integrated test device, comprising: a heating platform, a placement groove is formed on the surface of the heating platform; an adaptation test mechanism, a telescopic adaptation test mechanism for performing adaptation tests on automobile control assemblies of different sizes is arranged on one side of the heating platform; wherein the adaptation test mechanism comprises a support frame fixedly mounted on one side of the heating platform, an electric push rod is fixedly mounted on one side of the support frame, an adaptation component is arranged on the output end of the electric push rod, and a sealing component is arranged on one side of the placement groove. When in use, the control assembly of the new energy vehicle can be placed inside the placement groove, and the size of the adaptation component can be adjusted according to different control assemblies to match the size of the control assembly. Not only can the space matching be maintained when covering, so that the heating platform can be quickly heated and heated, but also control assemblies of different sizes can be adapted to increase the applicability of the test device. When the adaptation component is moved to the inside of the placement groove, the outer side of the adaptation component can be sealed by the sealing component to improve the heating effect.

[0008] Preferably, the adapter component includes a fixed frame fixedly installed on the output end of the electric push rod, movable frames are provided on both sides of the fixed frame, and telescopic frames are fixedly installed between the two movable frames and the fixed frame. When the size of the test space needs to be adjusted, the movable frames on both sides can be moved to synchronously drive the telescopic frames to deform, so that the positions of the movable frames on both sides can be quickly adjusted to synchronously adjust the test space, and different control assemblies can be matched for testing.

[0009] Preferably, a motor is fixedly mounted on the outer side of the fixed frame, the output end of the motor extends to the interior of the fixed frame, a toggle plate is slidably mounted on the inner top wall of the fixed frame, a reciprocating screw is fixedly mounted on the output end of the motor, the reciprocating screw penetrates the toggle plate and is slidably connected to the toggle plate, when heating is performed, the motor can be started to drive the reciprocating screw to rotate, and the toggle plate can be driven to move back and forth on the surface of the reciprocating screw, so as to stir the internal hot air flow, and when heating is performed, the internal hot air flow can be effectively stirred by the reciprocating motion of the toggle plate, so that the hot air is evenly distributed in the test space, ensuring that each part of the control assembly is evenly heated.

[0010] Preferably, a plurality of movable rings are fixedly mounted on the bottom of the toggle plate, and the plurality of movable rings are equidistantly distributed. When the toggle plate moves, the plurality of movable rings at the bottom can be synchronously driven to move. The airflow in the heating space can be effectively stirred through the plurality of movable rings, thereby further enhancing the circulation and distribution uniformity of the airflow.

[0011] Preferably, an elastic sheet is fixedly installed inside the moving ring. The elastic sheet is arranged in the shape of a biconcave lens. When the moving ring moves, the elastic sheet is synchronously driven to deform, increasing the contact area between the moving ring and the air flow during movement, thereby enhancing the disturbing effect on the air flow.

[0012] Preferably, the sealing assembly includes a mounting wall fixedly installed on one side of the placement groove. A sealing airbag is fixedly installed on the surface of the mounting wall. A gas pump is provided on one side of the sealing airbag. Gas can be input into the sealing airbag through the gas pump, causing the sealing airbag to expand and bringing the sealing airbag close to the outer side of the adapter assembly, enabling synchronous sealing of adapter assemblies of different sizes.

[0013] Preferably, the gas pump is fixedly installed on the surface of the heating table. The gas pump is fixedly connected to the sealing airbag through a delivery pipe. The gas pump can stably deliver gas to the sealing airbag through the delivery pipe, thereby enabling stable deformation of the sealing airbag.

[0014] The beneficial effects of the present utility model are as follows:

[0015] 1. During use, the control assembly of a new energy vehicle can be placed inside the placement groove, and the size of the adapter assembly can be adjusted according to different control assemblies to match the size of the control assembly. Not only can the space be matched when covering, enabling the heating table to quickly heat up, but also different sizes of control assemblies can be adapted, increasing the applicability of the test device. When the adapter assembly moves into the placement groove, the outer side of the adapter assembly can be sealed by the sealing assembly, enhancing the heating effect.

[0016] 2. Gas can be input into the sealing airbag through the gas pump, causing the sealing airbag to expand and bringing the sealing airbag close to the outer side of the adapter assembly, enabling synchronous sealing of adapter assemblies of different sizes. Description of the Drawings

[0017] Figure 1 is a schematic diagram of the main structure of the present utility model;

[0018] Figure 2 is a schematic diagram of the adapter test mechanism structure of the present utility model;

[0019] Figure 3 is a schematic diagram of the internal structure of the fixed frame of the present utility model;

[0020] Figure 4 is a schematic diagram of the placement groove and the sealing airbag of the present utility model.

[0021] In the figure: 1. Heating table; 11. Support frame; 2. Placing groove; 3. Adaptation test mechanism; 31. Electric push rod; 32. Adaptation component; 321. Fixed frame; 322. Movable frame; 323. Telescopic frame; 324. Motor; 325. Reciprocating lead screw; 326. Poking plate; 327. Moving ring; 328. Elastic sheet; 33. Sealing component; 331. Installation wall; 332. Sealing airbag; 333. Air pump; 335. Delivery pipe. Specific implementation mode

[0022] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0023] During specific implementation: As Figures 1-4 shown, an integrated test device for the life of a new energy vehicle control assembly includes: a heating table 1, and a placing groove 2 is provided on the surface of the heating table 1; an adaptation test mechanism 3, and a telescopic adaptation test mechanism 3 for performing adaptation tests on vehicle control assemblies of different sizes is arranged on one side of the heating table 1; wherein, the adaptation test mechanism 3 includes a support frame 11 fixedly installed on one side of the heating table 1, an electric push rod 31 is fixedly installed on one side of the support frame 11, an adaptation component 32 is arranged at the output end of the electric push rod 31, and a sealing component 33 is arranged on one side of the placing groove 2. During use, the control assembly of the new energy vehicle can be placed inside the placing groove 2, and then the size of the adaptation component 32 can be adjusted according to different control assemblies to match the size of the control assembly. Not only can the space be matched when covering, enabling the heating table 1 to quickly heat up, but also different sizes of control assemblies can be adapted, increasing the applicability of the test device. When the adaptation component 32 moves into the placing groove 2, the sealing component 33 can seal the outside of the adaptation component 32 to improve the heating effect.

[0024] As Figure 2 and Figure 3As shown, the adaptation component 32 includes a fixed frame 321 fixedly installed at the output end of the electric push rod 31. Moving frames 322 are arranged on both sides of the fixed frame 321. Telescopic frames 323 are fixedly installed between the two moving frames 322 and the fixed frame 321. When it is necessary to adjust the size of the test space, the positions of the two moving frames 322 can be moved to synchronously drive the telescopic frames 323 to deform, so as to quickly adjust the positions of the two moving frames 322 and synchronously adjust the test space, and different control assemblies can be matched for testing. A motor 324 is fixedly installed on the outer side of the fixed frame 321. The output end of the motor 324 extends into the fixed frame 321. A toggle plate 326 is slidably installed on the inner top wall of the fixed frame 321. A reciprocating lead screw 325 is fixedly installed at the output end of the motor 324. The reciprocating lead screw 325 penetrates through the toggle plate 326 and is slidably connected with the toggle plate 326. The reciprocating lead screw 325 is in the form of two thread grooves with the same pitch and opposite helix directions, and the two ends are connected by a transition curve. By rotating the reciprocating lead screw 325, the side of the helical groove pushes the slider placed in the helical groove to move axially back and forth. When heating, the motor 324 can be started to drive the reciprocating lead screw 325 to rotate, driving the toggle plate 326 to reciprocate on the surface of the reciprocating lead screw 325, so as to stir the internal hot air flow. When heating, the internal hot air flow can be effectively stirred through the reciprocating movement of the toggle plate 326, so that the hot air is evenly distributed in the test space, ensuring that each part of the control assembly can be evenly heated;

[0025] A plurality of moving rings 327 are fixedly installed at the bottom of the toggle plate 326. The plurality of moving rings 327 are evenly distributed at equal intervals. When the toggle plate 326 moves, the plurality of moving rings 327 at the bottom can be synchronously driven to move. The air flow in the heating space can be effectively stirred through the plurality of moving rings 327, further enhancing the circulation and distribution uniformity of the air flow. An elastic sheet 328 is fixedly installed inside the moving ring 327. The elastic sheet 328 is set in the shape of a biconcave lens. When the moving ring 327 moves, the elastic sheet 328 is synchronously driven to deform, increasing the contact area between the moving ring 327 and the air flow during movement, thereby increasing the disturbance effect on the air flow.

[0026] As Figure 2 and Figure 4As shown, the sealing component 33 includes a mounting wall 331 fixedly mounted on one side of the placement groove 2, a sealing airbag 332 is fixedly mounted on the surface of the mounting wall 331, and an air pump 333 is arranged on one side of the sealing airbag 332, and gas can be input into the sealing airbag 332 through the air pump 333 to expand the sealing airbag 332, so that the sealing airbag 332 is close to the outer side of the adapter component 32, and can adapt to adapter components 32 of different sizes for synchronous sealing, and the air pump 333 is fixedly mounted on the surface of the heating platform 1, and the air pump 333 and the sealing airbag 332 are fixedly connected through the delivery pipe 335, and the air pump 333 can stably deliver gas to the sealing airbag 332 through the delivery pipe 335, so that the sealing airbag 332 can be stably deformed.

[0027] When the utility model is in use, when the size of the test space needs to be adjusted, the movable frames 322 on both sides can be moved to synchronously drive the telescopic frames 323 to deform, so that the positions of the movable frames 322 on both sides can be quickly adjusted to synchronously adjust the test space, and different control assemblies can be matched for testing. When heating, the motor 324 can be started to drive the reciprocating screw 325 to rotate, and the toggle plate 326 can be driven to reciprocate on the surface of the reciprocating screw 325 to stir the internal hot air flow. When heating, the reciprocating motion of the toggle plate 326 can effectively stir the internal hot air flow, so that the hot air It is evenly distributed in the test space to ensure that each part of the control assembly can be evenly heated. When the toggle plate 326 moves, it can synchronously drive the multiple moving rings 327 at the bottom to move. When the moving ring 327 moves, it synchronously drives the elastic sheet 328 to deform, thereby increasing the contact area between the moving ring 327 and the airflow when it moves, thereby increasing the disturbance effect on the airflow. Gas can be input into the sealing airbag 332 through the air pump 333 to expand the sealing airbag 332, so that the sealing airbag 332 is close to the outside of the adapter component 32, and can adapt to adapter components 32 of different sizes for synchronous sealing.

[0028] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. An integrated test device for the lifespan of a new energy vehicle control assembly, characterized in that, include: A heating table (1), wherein a placement groove (2) is provided at the beginning of the surface of the heating table (1); An adaptation test mechanism (3), the telescopic adaptation test mechanism (3) used for performing adaptation tests on automobile control assemblies of different sizes, is arranged on one side of the heating platform (1); The adaptation test mechanism (3) comprises a support frame (11) fixedly mounted on one side of the heating platform (1), an electric push rod (31) fixedly mounted on one side of the support frame (11), an adaptor assembly (32) being arranged at the output end of the electric push rod (31), and a sealing assembly (33) being arranged on one side of the placement groove (2).

2. An integrated test device for the service life of a new energy vehicle control assembly according to claim 1, characterized in that: The adapter assembly (32) comprises a fixed frame (321) fixedly mounted on the output end of the electric push rod (31), movable frames (322) are provided on both sides of the fixed frame (321), and telescopic frames (323) are fixedly mounted between the two movable frames (322) and the fixed frame (321).

3. An integrated test device for the service life of a new energy vehicle control assembly according to claim 2, characterized in that: A motor (324) is fixedly mounted on the outer side of the fixed frame (321); an output end of the motor (324) extends into the interior of the fixed frame (321); a toggle plate (326) is slidably mounted on the inner top wall of the fixed frame (321); a reciprocating screw (325) is fixedly mounted on the output end of the motor (324); the reciprocating screw (325) passes through the toggle plate (326) and is slidably connected to the toggle plate (326).

4. An integrated test device for the service life of a new energy vehicle control assembly according to claim 3, characterized in that: A plurality of movable rings (327) are fixedly mounted on the bottom of the shifting plate (326), and the plurality of movable rings (327) are distributed at equal distances.

5. An integrated test device for the life of a new energy vehicle control assembly according to claim 4, characterized in that: An elastic sheet (328) is fixedly mounted inside the moving ring (327), and the elastic sheet (328) is configured in the shape of a double concave lens.

6. An integrated test device for the service life of a new energy vehicle control assembly according to claim 1, characterized in that: The sealing assembly (33) comprises a mounting wall (331) fixedly mounted on one side of the placement groove (2), a sealing airbag (332) fixedly mounted on the surface of the mounting wall (331), and an air pump (333) is provided on one side of the sealing airbag (332).

7. An integrated test device for the service life of a new energy vehicle control assembly according to claim 6, characterized in that: The air pump (333) is fixedly mounted on the surface of the heating platform (1), and the air pump (333) is fixedly connected to the sealing air bag (332) via a delivery tube (335).

Citation Information

Patent Citations

  • Performance testing device for power control assembly of new energy automobile

    CN213457171U