Mechanical load detection device

The gear system driven by the motor and the hydraulic rod meshing and driving the connecting rod clamp to fix the workpiece, solving the data error and debris splash caused by the displacement of the workpiece in the traditional detection device, and achieving stable detection and safety protection.

CN223122730UActive Publication Date: 2025-07-18CHINA NUCLEAR IND 23 CONSTR
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Patent Information

Application Number
CN202422199411.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-09
Publication Date
2025-07-18
Estimated Expiration
2034-09-09

AI Technical Summary

Technical Problem

In traditional mechanical load detection devices, the workpiece is placed directly on two long poles to apply pressure to cause displacement, resulting in errors in reading data, and splashing debris during the detection process may hurt people.

Method used

The motor drive gear system is used to drive the connecting rod clamp to fix the workpiece, and the hydraulic rod and rack meshing drive the protective frame to rise, achieving stable clamping and debris protection of the workpiece.

Benefits of technology

It effectively avoids displacement errors of the workpiece during the detection process, and prevents debris from splashing through protective frames to ensure the accuracy of detection data and operation safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of load detection, and discloses a mechanical load detection device which comprises a workbench, a motor is fixedly connected to the inner bottom wall of the workbench, a first gear is fixedly connected to the output end of the motor, a rotating plate is rotatably connected to the inner top wall of the workbench, and a second gear is fixedly connected to the bottom of the rotating plate. The second gear is meshed with the first gear, two connecting rods are rotationally connected to the outer side of the top of the rotating plate, clamping blocks are rotationally connected to the outer sides of the connecting rods, a detection assembly is installed on the top of the workbench and used for detecting the load of a workpiece, and a protection assembly is installed in the workbench. According to the utility model, the motor drives the first gear to rotate and is meshed with the second gear to drive the rotating plate to start to deflect, and the connecting rod pulls the clamping blocks to move towards the middle under the limitation of the sliding rod, so that a workpiece is clamped between the two clamping blocks to be fixed, and errors of read numerical values caused by deviation are avoided.
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Description

Technical Field

[0001] The utility model relates to the field of load detection, and particularly relates to a mechanical load detection device. Background Technique

[0002] Load detection refers to the process of measuring and analyzing the load borne by an object or structure. The main purpose is to ensure that it can withstand the predetermined load during use and avoid failure or damage caused by overloading. Load detection is widely used in fields such as engineering structures, mechanical equipment, and transportation vehicles.

[0003] The detection methods usually include using sensors such as strain gauges, force sensors, etc. These sensors can monitor and record the force or pressure applied to the structure in real time. By analyzing this data, engineers can evaluate the safety, stability, and performance of the structure and make necessary design adjustments or maintenance. Load detection plays a crucial role in ensuring safety, improving reliability, and extending service life.

[0004] The method of load detection is to place the workpiece on the workbench, press it down through a hydraulic cylinder to apply pressure to the workpiece, and cooperate with the sensor to read the value to achieve detection. However, in order to ensure that the bottom of the workpiece is hollow, the traditional detection device directly places the workpiece on two long rods for pressure application, which will cause the displacement of the workpiece and result in incorrect data reading. Therefore, a mechanical load detection device is proposed to solve the above problems. Content of the Utility Model

[0005] In order to make up for the above deficiencies, the utility model provides a mechanical load detection device, aiming to improve the problem that the traditional detection method directly places the workpiece on two long rods for pressure application, which will cause the displacement of the workpiece and result in incorrect data reading.

[0006] In order to achieve the above purpose, the utility model adopts the following technical scheme: a mechanical load detection device, including a workbench, the inner bottom wall of the workbench is fixedly connected with a motor, the output end of the motor is fixedly connected with a first gear, the inner top wall of the workbench is rotatably connected with a rotating plate, the bottom of the rotating plate is fixedly connected with a second gear, the second gear meshes with the first gear, the outer side of the top of the rotating plate is rotatably connected with two connecting rods, the outer side of the connecting rods is rotatably connected with clamping blocks, a detection component is installed on the top of the workbench, the detection component is used for detecting the load of the workpiece, and a protection component is installed inside the workbench, the protection component is used for preventing the flying of broken fragments during the detection process and causing injury to personnel.

[0007] As a further description of the above technical solution:

[0008] The detection component includes a fixing frame, the bottom of the fixing frame is fixedly connected to the top of the workbench, a hydraulic rod is fixedly connected to the middle of the fixing frame, and a pressing block is fixedly connected to the output end of the hydraulic rod.

[0009] As a further description of the above technical solution:

[0010] The protection component includes a first rack, a protection frame and a third gear. The rear side of the first rack is slidably connected to the rear side of the workbench. The outside of the protection frame is slidably connected to the inner wall of the workbench. A second rack is fixedly connected to the rear side of the protection frame. The right side of the third gear is rotatably connected to the rear side of the workbench. The third gear meshes with the first rack. A fourth gear is fixedly connected to the side of the third gear close to the second rack. The fourth gear meshes with the second rack.

[0011] As a further description of the above technical solution:

[0012] The bottom of the clamping block is slidably connected to the top of the workbench.

[0013] As a further description of the above technical solution:

[0014] A limiting rod is slidably connected inside the first rack, and the bottom end of the limiting rod is fixedly connected to the edge of the top of the workbench.

[0015] As a further description of the above technical solution:

[0016] A sliding rod is slidably connected inside the clamping block, and the left and right ends of the sliding rod are fixedly connected to the inner side of the upper part of the workbench.

[0017] As a further description of the above technical solution:

[0018] The front side of the first rack is fixedly connected to the rear side of the output end of the hydraulic rod.

[0019] As a further description of the above technical solution:

[0020] The left side of the fourth gear is rotatably connected to the rear side of the workbench, and the outside of the second rack is slidably connected to the rear side of the workbench.

[0021] The utility model has the following beneficial effects:

[0022] 1. In the utility model, driven by a motor, the first gear is driven to rotate, which meshes with the second gear to drive the rotating plate to start deflecting. Under the limitation of the sliding rod, the connecting rod pulls the clamping block to move towards the middle, realizing clamping the workpiece between the two clamping blocks and fixing it, avoiding deviation and causing errors in the read values.

[0023] 2. In the present utility model, while the hydraulic rod drives the pressing block to press downwards, it drives the first rack to move downwards. Under the limitation of the limiting rod, it drives the fourth gear to rotate by meshing with the third gear, so that the second rack drives the protective frame to lift, realizing that during the detection, the protective frame automatically rises to wrap the detection area, preventing the fragments generated by the destructive test from splashing and causing injury to personnel. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 is a three-dimensional schematic diagram of a mechanical load detection device proposed by the present utility model;

[0025] Figure 2 is a structural schematic diagram of the rotating plate of a mechanical load detection device proposed by the present utility model;

[0026] Figure 3 is a structural schematic diagram of the first rack of a mechanical load detection device proposed by the present utility model;

[0027] Figure 4 is a structural schematic diagram of the fourth gear of a mechanical load detection device proposed by the present utility model;

[0028] Figure 5 is a structural schematic diagram of the protective frame of a mechanical load detection device proposed by the present utility model.

[0029] LEGEND DESCRIPTION:

[0030] 1. Workbench; 2. Motor; 3. First gear; 4. Rotating plate; 5. Second gear; 6. Connecting rod; 7. Clamping block; 8. Slide bar; 9. Fixed frame; 10. Hydraulic rod; 11. Pressing block; 12. First rack; 13. Limiting rod; 14. Protective frame; 15. Second rack; 16. Third gear; 17. Fourth gear. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0031] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0032] Refer to Figure 1 - Figure 5, A mechanical load detection device, including a workbench 1. The inner bottom wall of the workbench 1 is fixedly connected with a motor 2. The output end of the motor 2 is fixedly connected with a first gear 3. The inner top wall of the workbench 1 is rotatably connected with a rotating plate 4. The bottom of the rotating plate 4 is fixedly connected with a second gear 5. The second gear 5 meshes with the first gear 3. The outer side of the top of the rotating plate 4 is rotatably connected with two connecting rods 6. The outer side of the connecting rod 6 is rotatably connected with a clamping block 7. A detection component is installed on the top of the workbench 1, and the detection component is used to detect the load of the workpiece. A protection component is installed inside the workbench 1, and the protection component is used to prevent the flying of broken fragments during the detection process and cause personal injury. The detection component includes a fixed frame 9. The bottom of the fixed frame 9 is fixedly connected to the top of the workbench 1. The middle of the fixed frame 9 is fixedly connected with a hydraulic rod 10. The output end of the hydraulic rod 10 is fixedly connected with a pressing block 11. The bottom of the clamping block 7 is slidably connected to the top of the workbench 1. A sliding rod 8 is slidably connected inside the clamping block 7. The left and right ends of the sliding rod 8 are fixedly connected to the inner side of the upper part of the workbench 1. The front side of the first rack 12 is fixedly connected to the rear side of the output end of the hydraulic rod 10.

[0033] Specifically, the workbench 1 is used to connect and support the entire device. The motor 2 is to drive the rotation of the first gear 3. The meshing of the first gear 3 and the second gear 5 is used to drive the deflection of the rotating plate 4. Among them, both the first gear 3 and the second gear 5 are bevel gears. The rotating plate 4 is to drive the two side connecting rods 6 for movement. The connecting rod 6 is used to push and pull the clamping block 7 to slide on the workbench 1. The clamping block 7 is to clamp the workpiece to prevent it from moving randomly. The sliding rod 8 is used to limit the moving direction of the clamping block 7 to ensure that the clamping block 7 can only move left and right without random movement or wobbling. The fixed frame 9 is to connect and support the hydraulic rod 10. The hydraulic rod 10 is used to push the pressing block 11 downward. The pressing block 11 is to directly contact the workpiece and apply pressure. Among them, a sensing element is installed inside the pressing block 11 for detecting and recording data.

[0034] Refer to Figure 1 - Figure 5 , The protection component includes a first rack 12, a protection frame 14 and a third gear 16. The rear side of the first rack 12 is slidably connected to the rear side of the workbench 1. The outside of the protection frame 14 is slidably connected to the inner wall of the workbench 1. The rear side of the protection frame 14 is fixedly connected with a second rack 15. The right side of the third gear 16 is rotatably connected to the rear side of the workbench 1. The third gear 16 meshes with the first rack 12. A gear four 17 is fixedly connected to the side of the third gear 16 close to the second rack 15. The gear four 17 meshes with the second rack 15. A limiting rod 13 is slidably connected inside the first rack 12. The bottom end of the limiting rod 13 is fixedly connected to the top edge of the workbench 1. The left side of the gear four 17 is rotatably connected to the rear side of the workbench 1. The outside of the second rack 15 is slidably connected to the rear side of the workbench 1.

[0035] Specifically, the first rack 12 is fixed at the rear side of the output end of the hydraulic rod 10 and meshes with the third gear 16. The limiting rod 13 is used to limit the moving direction of the first rack 12 to ensure that the first rack 12 can only move up and down without random movement or wobbling. The protection frame 14 is used to wrap the detection area to prevent debris from splashing. The second rack 15 is used to drive the protection frame 14 to move up and down. The second rack 15 is used to mesh with the fourth gear 17. The third gear 16 meshes with the first rack 12 and drives the fourth gear 17 to rotate. The fourth gear 17 is used to drive the second rack 15 to move.

[0036] Working principle: When using this device, first place the workpiece on the upper side of the workbench 1 and drive the motor 2. The motor 2 drives the first gear 3 to rotate, meshes with the second gear 5 to make the rotating plate 4 start to rotate. Then the rotating plate 4 pulls the connecting rods 6 on both sides. Under the limitation of the sliding rod 8, the two clamping blocks 7 move synchronously towards the middle and clamp the workpiece to keep the workpiece stable. Then control the hydraulic rod 10 to work, push the pressing block 11 downward to start pressing the workpiece. At the same time, during the movement of the pressing block 11, under the limitation of the limiting rod 13, it drives the first rack 12 to move downward synchronously, meshes with the third gear 16 and drives the fourth gear 17 to rotate. Through the meshing of the fourth gear 17 and the second rack 15, the second rack 15 drives the protection frame 14 to start moving upward, wraps the detection area, and prevents debris from splashing when the workpiece breaks. Collect data through the pressing block 11 to complete the detection operation. Then control the pressing block 11 to reset and at the same time the protection frame 14 also resets, and control the motor 2 to reverse to release the workpiece by the clamping blocks 7.

[0037] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. A mechanical load detection device, comprising a workbench (1), characterized in that: A motor (2) is fixedly connected to the inner bottom wall of the workbench (1). The output end of the motor (2) is fixedly connected to a first gear (3). A rotating plate (4) is rotatably connected to the inner top wall of the workbench (1). A second gear (5) is fixedly connected to the bottom of the rotating plate (4). The second gear (5) meshes with the first gear (3). Two connecting rods (6) are rotatably connected to the outer side of the top of the rotating plate (4). A clamping block (7) is rotatably connected to the outer side of the connecting rod (6). A detection component is installed on the top of the workbench (1), and the detection component is used to detect the load of the workpiece. A protection component is installed inside the workbench (1), and the protection component is used to prevent the broken fragments from splashing during the detection process and causing personal injury.

2. The mechanical load detection device according to claim 1, wherein: The detection component includes a fixing frame (9). The bottom of the fixing frame (9) is fixedly connected to the top of the workbench (1). A hydraulic rod (10) is fixedly connected to the middle of the fixing frame (9). The output end of the hydraulic rod (10) is fixedly connected to a pressing block (11).

3. The mechanical load detection device according to claim 2, characterized in that: The protection component includes a first rack (12), a protection frame (14) and a third gear (16). The rear side of the first rack (12) is slidably connected to the rear side of the workbench (1). The outer side of the protection frame (14) is slidably connected to the inner wall of the workbench (1). A second rack (15) is fixedly connected to the rear side of the protection frame (14). The right side of the third gear (16) is rotatably connected to the rear side of the workbench (1). The third gear (16) meshes with the first rack (12). A fourth gear (17) is fixedly connected to the side of the third gear (16) close to the second rack (15). The fourth gear (17) meshes with the second rack (15).

4. A mechanical load detection device according to claim 1, characterized in that: The bottom of the clamping block (7) is slidably connected to the top of the workbench (1).

5. A mechanical load detection device according to claim 3, characterized in that: A limiting rod (13) is slidably connected to the inside of the first rack (12). The bottom end of the limiting rod (13) is fixedly connected to the top edge of the workbench (1).

6. The mechanical load detection device according to claim 1, characterized in that: A sliding rod (8) is slidably connected to the inside of the clamping block (7). The left and right ends of the sliding rod (8) are fixedly connected to the upper inside of the workbench (1).

7. The mechanical load detection device according to claim 3, characterized in that: The front side of the first rack (12) is fixedly connected to the rear side of the output end of the hydraulic rod (10).

8. A mechanical load detection device according to claim 3, characterized in that: The left side of the fourth gear (17) is rotatably connected to the rear side of the workbench (1). The outer side of the second rack (15) is slidably connected to the rear side of the workbench (1).