Bending-resistant new energy cable
Through the combined design of protective jacket, stability sleeve, bending sleeve and sealing limit mechanism, the problems of easy bending and poor sealing connection effect of new energy cables are solved, and the durability and safety of the cable are improved.
Patent Information
- Application Number
- CN202422200657.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-09
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2034-09-09
AI Technical Summary
Existing new energy cables are easily bent and sealed and connected poorly during use, resulting in frequent replacement and safety hazards.
The combination design of protective jacket, stability sleeve, bending sleeve and sealing limiting mechanism is adopted, combined with the use of fill cushion layer, elastic cushion layer, reinforcement ribs and compression sleeves to improve bending resistance and sealing stability.
It extends the service life of the cable, reduces accidental drops and safety hazards, and improves the sealing connection effect.
Smart Images

Figure CN223123635U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cable equipment, in particular to a bend-resistant new energy cable. Background Art
[0002] A new energy cable is a special cable used for electric vehicle charging. It has the characteristics of high abrasion resistance, high fast charging, high temperature resistance, etc., and can withstand frequent use and long-term durability requirements. This cable is usually composed of a conductor, an insulating layer, a shielding layer, an outer sheath, etc., and special manufacturing processes are used to connect each structural part. It can provide safe and reliable power transmission, and has the characteristics of fast charging, efficient energy conversion and intelligent management. New energy cables are widely used in electric vehicle charging piles, charging stations and home charging equipment, etc., providing important support for promoting the development and popularization of clean energy.
[0003] In actual work, there are still the following two problems in the existing cable equipment during use:
[0004] 1. It is often taken out and stored during use, which is extremely likely to cause the cable to be bent, resulting in the need for frequent replacement.
[0005] 2. There is a problem of poor sealing connection effect during overall use, resulting in easy contamination by external water stains, dust particles, causing potential safety hazards.
[0006] Therefore, the utility model provides a bend-resistant new energy cable. Content of the Utility Model
[0007] The purpose of the utility model is to solve the disadvantages existing in the prior art and provide a bend-resistant new energy cable.
[0008] To achieve the above purpose, the utility model adopts the following technical scheme: A bend-resistant new energy cable, including a protective outer sheath,
[0009] Stabilizing sleeves are slidably installed at both ends of the protective outer sheath, and bend-resistant sleeves are slidably installed at the ends of the two stabilizing sleeves away from each other;
[0010] Equidistantly distributed protective inner sheaths are installed inside the bend-resistant sleeves, cable conductors are installed inside multiple protective inner sheaths, and the protective inner sheaths are distributed in an annular structure;
[0011] Sealing and limiting mechanisms are installed on the outer side of the protective outer sheath and between the two stabilizing sleeves;
[0012] The sealing and limiting mechanism includes a first compression sleeve and a shielding sleeve. Two symmetrically distributed first compression sleeves are installed on the outer side of the protective outer sleeve. A shielding sleeve is installed on one side of each first compression sleeve. An insulating sleeve is installed on the side of the shielding sleeve away from the first compression sleeve. The first compression sleeve, the shielding sleeve, and the insulating sleeve are all located on the outer side of the protective outer sleeve.
[0013] As a preferred embodiment, equally spaced first anti-slip strips are fixedly connected to the outer side of the insulating sleeve. A protective inner pad is installed between the insulating sleeve and the shielding sleeve, and a sealing inner pad is installed between the first compression sleeve and the shielding sleeve.
[0014] The technical effect of adopting the above further solution is that by installing a sealing inner pad and a protective inner pad inside the sealing and limiting mechanism, the sealing and stability effect during the overall installation of the sealing and limiting mechanism is improved, thereby improving the overall use resistance of the protective outer sleeve.
[0015] As a preferred embodiment, a filling cushion layer is installed on the inner wall of the stabilizing sleeve, and an elastic cushion layer is installed on the inner wall of the bend-resistant sleeve. By installing a filling cushion layer inside the stabilizing sleeve and an elastic cushion layer inside the bend-resistant sleeve, the bend-resistant effect during overall use is improved, and it can return to normal after being deformed by impact. The material of the filling cushion layer is polyurethane high-rebound sponge, and the material of the elastic cushion layer is gel.
[0016] The technical effect of adopting the above further solution is that by installing a filling cushion layer inside the stabilizing sleeve and an elastic cushion layer inside the bend-resistant sleeve, the bend-resistant effect during overall use is improved, and it can return to normal after being deformed by impact.
[0017] As a preferred embodiment, a woven sealing sleeve is installed inside the bend-resistant sleeve between multiple protective inner sleeves. A reinforcing rib is installed inside the woven sealing sleeve. The woven sealing sleeve is used for compartmentalized installation inside the protective outer sleeve. The reinforcing rib is installed by aligning it with the inside of the woven sealing sleeve, which improves the overall use stability during use. A second compression sleeve is installed on the outer side of the protective outer sleeve and between two sealing and limiting mechanisms. The installation quantity of the second compression sleeve can be increased or decreased according to use, and at the same time, the distance between two adjacent second compression sleeves can be adjusted. Equally spaced second anti-slip strips are installed on the outer side of the second compression sleeve.
[0018] The technical effect of adopting the above further solution is that the second anti-slip strips are used to reduce the situation of accidental dropping caused by the overall excessive slipperiness during manual handling, and play a protective role to a certain extent.
[0019] Compared with the prior art, the advantages and positive effects of the present utility model are as follows.
[0020] By setting a protective outer sleeve, a sealing and limiting mechanism, and a second compression-resistant sleeve, and by installing a sealing inner pad and a protective inner pad inside the sealing and limiting mechanism, the sealing stability effect during the overall installation of the sealing and limiting mechanism is improved, thereby improving the overall use resistance of the protective outer sleeve. The material of the filling cushion layer is high-elastic polyurethane sponge, and the material of the elastic cushion layer is gel. By installing a filling cushion layer inside the stabilizing sleeve and an elastic cushion layer inside the bending-resistant sleeve, the bending-resistant effect during overall use is improved, and it can be normally reset after being deformed by impact. Reinforcing ribs are installed inside the braided sealing sleeve. The braided sealing sleeve is used for separate installation inside the protective outer sleeve. Aligning the reinforcing ribs and installing them inside the braided sealing sleeve improves the overall use stability during use. The installation quantity of the second compression-resistant sleeve can be increased or decreased according to use, and at the same time, the distance between two adjacent second compression-resistant sleeves can be adjusted. Second anti-slip strips are installed on the outer side of the second compression-resistant sleeve. The second anti-slip strips are used to reduce the situation of accidental dropping caused by excessive slipperiness during manual handling, and play a protective role to a certain extent. By setting the protective outer sleeve, the stabilizing sleeve, the bending-resistant sleeve, and the second compression-resistant sleeve to be used in combination, the technical problem that the cable is easily bent when taken out and stored frequently during use is solved. By setting a sealing and limiting mechanism and installing it on the outer side of the protective outer sleeve in the order of the first compression-resistant sleeve, the sealing inner pad, the shielding sleeve, the protective inner pad, and the first anti-slip strip during use, the technical problem of poor sealing connection effect during overall use is solved, the overall service life of the equipment is prolonged, and potential safety hazards are reduced at the same time. Brief Description of the Drawings
[0021] Figure 1 Front view of the overall structure of a bend-resistant new energy cable provided by the present utility model;
[0022] Figure 2 Top view of the overall structure of a bend-resistant new energy cable provided by the present utility model;
[0023] Figure 3 Enlarged schematic diagram of the sealing and limiting mechanism of a bend-resistant new energy cable provided by the present utility model;
[0024] Figure 4 For a bend-resistant new energy cable provided by the present utility model Figure 2 Enlarged schematic diagram of the structure at A in the figure.
[0025] Legend Explanation:
[0026] 1. Protective outer sleeve; 11. Stabilizing sleeve; 111. Filling cushion layer; 12. Bending-resistant sleeve; 121. Elastic cushion layer; 13. Protective inner sleeve; 14. Cable conductor; 15. Braided sealing sleeve; 16. Reinforcing ribs;
[0027] 2. Sealing and limiting mechanism; 21. First compression sleeve; 22. Shielding sleeve; 23. Insulating sleeve; 24. Sealing inner pad; 25. Protective inner pad; 26. First anti-slip strip;
[0028] 3. Second compression sleeve; 31. Second anti-slip strip. Specific implementation manner
[0029] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0030] As Figures 1-4 shown, this embodiment provides a technical solution: a bend-resistant new energy cable, including a protective outer sleeve 1, both ends of the protective outer sleeve 1 are slidably installed with stabilizing sleeves 11, and both ends of the two stabilizing sleeves 11 away from each other are slidably installed with bend-resistant sleeves 12; inside the bend-resistant sleeve 12, there are equidistantly distributed protective inner sleeves 13 installed, and inside each of the multiple protective inner sleeves 13, there is a cable conductor 14 installed, and the protective inner sleeves 13 are all distributed in an annular structure; on the outer side of the protective outer sleeve 1 and between the two stabilizing sleeves 11, there are sealing and limiting mechanisms 2 installed; the sealing and limiting mechanisms 2 each include a first compression sleeve 21 and a shielding sleeve 22, on the outer side of the protective outer sleeve 1, there are two symmetrically distributed first compression sleeves 21 installed, on one side of each first compression sleeve 21, there is a shielding sleeve 22 installed, and on the side of the shielding sleeve 22 away from the first compression sleeve 21, there is an insulating sleeve 23 installed. The first compression sleeve 21, the shielding sleeve 22, and the insulating sleeve 23 are all located on the outer side of the protective outer sleeve 1. By setting the protective outer sleeve 1, the stabilizing sleeves 11, the bend-resistant sleeves 12, and the second compression sleeve 3 to be used in cooperation, the technical problem that the cable is easily bent when taken out and stored frequently during use is solved. By setting the sealing and limiting mechanism 2, when in use, it is installed on the outer side of the protective outer sleeve 1 in the order of the first compression sleeve 21, the sealing inner pad 24, the shielding sleeve 22, the protective inner pad 25, and the first anti-slip strip 26, solving the technical problem of poor sealing connection effect during the overall use, extending the overall service life of the equipment, and reducing potential safety hazards at the same time.
[0031] Furthermore, as Figures 2-3 shown: on the outer side of the insulating sleeve 23, there are equidistantly distributed first anti-slip strips 26 fixedly connected, between the insulating sleeve 23 and the shielding sleeve 22, there are protective inner pads 25 installed, and between the first compression sleeve 21 and the shielding sleeve 22, there are sealing inner pads 24 installed. By installing the sealing inner pads 24 and the protective inner pads 25 inside the sealing and limiting mechanism 2, the sealing and stable effect during the overall installation of the sealing and limiting mechanism 2 is improved, thereby improving the overall use resistance of the protective outer sleeve 1.
[0032] In the above solutions, there is also a problem that when in use, it is often taken out and stored, which is extremely likely to cause the cable to be bent, resulting in the need for frequent replacement. For example, Figure 4 As shown: In this solution, a filling cushion layer 111 is installed on the inner wall of the stabilizing sleeve 11, and an elastic cushion layer 121 is installed on the inner wall of the bending-resistant sleeve 12. By installing the filling cushion layer 111 inside the stabilizing sleeve 11 and the elastic cushion layer 121 inside the bending-resistant sleeve 12, the bending resistance effect during overall use is improved. When deformed by impact, it can return to normal. The material of the filling cushion layer 111 is polyurethane high-resilience sponge, and the material of the elastic cushion layer 121 is gel. By installing the filling cushion layer 111 inside the stabilizing sleeve 11 and the elastic cushion layer 121 inside the bending-resistant sleeve 12, the bending resistance effect during overall use is improved. When deformed by impact, it can return to normal.
[0033] In the above solutions, there is also a problem of poor sealing connection effect during overall use, resulting in easy contamination by external water stains, dust particles, and posing a safety hazard. For example, Figure 1 、 Figure 2 and 4 As shown, in this solution, a braided sealing sleeve 15 is installed between multiple protective inner sleeves 13 and inside the bending-resistant sleeve 12. A reinforcing rib 16 is installed inside the braided sealing sleeve 15. The braided sealing sleeve 15 is used for separating and installing inside the protective outer sleeve 1. Aligning the reinforcing rib 16 and installing it inside the braided sealing sleeve 15 improves the overall use stability during use. A second compressive sleeve 3 is installed outside the protective outer sleeve 1 and between two sealing and limiting mechanisms 2. The installation quantity of the second compressive sleeve 3 can be increased or decreased according to use. At the same time, the distance between two adjacent second compressive sleeves 3 is adjustable. Equally spaced second anti-slip strips 31 are installed on the outside of the second compressive sleeve 3. The second anti-slip strips 31 are used to reduce the situation of accidental dropping due to excessive slipperiness during manual handling, and play a protective role to a certain extent.
[0034] Working principle:
[0035] For example Figures 1-4 As shown:
[0036] By installing a sealing inner pad 24 and a protective inner pad 25 inside the sealing and limiting mechanism 2, the sealing and stable effect during the overall installation of the sealing and limiting mechanism 2 is improved, thereby improving the use resistance of the overall protective outer sleeve 1;
[0037] The material of the filling cushion layer 111 is polyurethane high-resilience sponge, and the material of the elastic cushion layer 121 is gel. By installing the filling cushion layer 111 inside the stabilizing sleeve 11 and the elastic cushion layer 121 inside the bending-resistant sleeve 12, the bending resistance effect during overall use is improved. When deformed by impact, it can return to normal;
[0038] Reinforcing ribs 16 are installed inside the braided seal sleeve 15. The braided seal sleeve 15 is used for partitioning and installing the inside of the protective outer sleeve 1. Aligning the reinforcing ribs 16 and installing them inside the braided seal sleeve 15 improves the overall stability during use;
[0039] The installation quantity of the second compression sleeve 3 can be increased or decreased according to the use. At the same time, the distance between two adjacent second compression sleeves 3 is adjustable. Second anti-slip strips 31 are installed on the outer side of the second compression sleeve 3. The second anti-slip strips 31 are used to reduce the situation of accidental dropping caused by excessive slipperiness during manual handling, and play a protective role to a certain extent;
[0040] By using the protective outer sleeve 1, the stabilizing sleeve 11, the bend-resistant sleeve 12 and the second compression sleeve 3 in cooperation, the technical problem that the cable is easily bent when taken out and stored frequently during use is solved;
[0041] By providing the sealing limit mechanism 2, when in use, it is installed on the outer side of the protective outer sleeve 1 in the order of the first compression sleeve 21, the sealing inner pad 24, the shielding sleeve 22, the protective inner pad 25 and the first anti-slip strip 26, solving the technical problem of poor sealing connection effect during overall use, extending the overall service life of the equipment, and reducing potential safety hazards at the same time.
[0042] The above is only a preferred embodiment of the present invention, and it is not intended to limit the present invention in other forms. Any person skilled in the art may use the disclosed technical content to make changes or modifications into equivalent embodiments with equivalent changes and apply them to other fields. However, as long as it does not depart from the technical solution content of the present invention, any simple modification, equivalent change and modification made to the above embodiments based on the technical essence of the present invention still fall within the protection scope of the technical solution of the present invention.
Claims
1. A bend-resistant new energy cable, comprising a protective outer sheath (1), characterized in that stable sleeves (11) are slidably installed at both ends of the protective outer sheath (1), and bend-resistant sleeves (12) are slidably installed at the remote ends of the two stable sleeves (11); equidistantly distributed protective inner sleeves (13) are installed inside the bend-resistant sleeve (12), and cable conductors (14) are installed inside the plurality of protective inner sleeves (13), and the protective inner sleeves (13) are distributed in an annular structure; sealing and limiting mechanisms (2) are installed on the outer side of the protective outer sheath (1) and between the two stable sleeves (11); each of the sealing and limiting mechanisms (2) comprises a first compression-resistant sleeve (21) and a shielding sleeve (22), two symmetrically distributed first compression-resistant sleeves (21) are installed on the outer side of the protective outer sheath (1), a shielding sleeve (22) is installed on one side of each of the first compression-resistant sleeves (21), and an insulating sleeve (23) is installed on the side of the shielding sleeve (22) away from the first compression-resistant sleeve (21).
2. The bend-resistant new energy cable according to claim 1, wherein: equidistantly distributed first anti-slip strips (26) are fixedly connected to the outer side of the insulating sleeve (23), a protective inner pad (25) is installed between the insulating sleeve (23) and the shielding sleeve (22), and a sealing inner pad (24) is installed between the first compression-resistant sleeve (21) and the shielding sleeve (22).
3. The bend-resistant new energy cable according to claim 1, wherein: a filling cushion layer (111) is installed on the inner wall of the stable sleeve (11), and an elastic cushion layer (121) is installed on the inner wall of the bend-resistant sleeve (12).
4. The bend-resistant new energy cable according to claim 1, characterized in that: a braided sealing sleeve (15) is installed inside the bend-resistant sleeve (12) and between the plurality of protective inner sleeves (13), and a reinforcing rib (16) is installed inside the braided sealing sleeve (15).
5. The bend-resistant new energy cable according to claim 3, wherein: the filling cushion layer (111) is made of polyurethane high-resilience sponge, and the elastic cushion layer (121) is made of gel.
6. The bend-resistant new energy cable according to claim 1, wherein: a second compression-resistant sleeve (3) is installed on the outer side of the protective outer sheath (1) and between the two sealing and limiting mechanisms (2).
7. The bend-resistant new energy cable according to claim 6, wherein: equidistantly distributed second anti-slip strips (31) are installed on the outer side of the second compression-resistant sleeve (3).