Blank turning machine for magnetic core

By designing a car machine for magnetic cores, the combination of cam rocker assembly and vibration disks is used to solve the problem of adhesion of magnetic cores during sintering, stable cutting and efficient transportation are achieved, and automation and safety of magnetic core processing are improved.

CN223123735UActive Publication Date: 2025-07-18LAIWU CHENGWEI ELECTRONIC MATERIALS CO LTD
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Patent Information

Application Number
CN202422315854.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-23
Publication Date
2025-07-18
Estimated Expiration
2034-09-23

AI Technical Summary

Technical Problem

During the sintering process, the magnetic core is prone to sticking due to the growth of raw embryo grains, resulting in difficulty in processing.

Method used

A car machine for magnetic core is designed, including a support base, a vibrating disc, a guide bracket, a transmission mechanism, a tool assembly and a feed box. The cam rocker assembly is used to drive the cutting edge to cut the magnetic core, combined with the gentle feed of the vibrating disc and the directional transmission of the guide bracket, and the rubber gasket increases friction, ensures stable cutting, and achieves accurate blanking by moving the components and extension plates.

Benefits of technology

Effective turning of adhesive cores is achieved, the mechanization and automation of the equipment is improved, the stability and transportation efficiency of cutting are ensured, the core is prevented from falling, and the production efficiency and safety are improved.

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Abstract

The utility model belongs to the technical field of magnetic core production, and particularly relates to a blank turning machine for magnetic cores, which comprises a support base, a vibration disc, a guide bracket, a transmission mechanism, a cutter component and a receiving box, a vibration disc shell is fixedly connected with the support base, the guide bracket is fixedly connected with a discharge port of the vibration disc, and a blanking groove is arranged on the support base in a penetrating manner. The blanking groove covers a discharge port of the guide bracket, the cutter assembly is movably connected with the guide bracket through the transmission mechanism, and the material receiving box is arranged at the discharge port of the blanking groove.
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Description

Technical Field

[0001] The utility model relates to the technical field of magnetic core production, and particularly relates to a blanking machine for magnetic cores. Background Art

[0002] A magnetic core refers to a sintered magnetic metal oxide composed of various iron oxide mixtures, which is widely used in fields such as motors, generators, sensors, and mechanical equipment due to its excellent magnetic properties. To exert its best performance, it is necessary to sinter the green blank into a mature blank through a sintering process to enhance the mechanical strength and wear resistance of the material, and at the same time improve its magnetic properties. During the sintering process, by controlling the sintering atmosphere, oxides on the surface and inside of the material can be effectively removed, and the oxygen content can be reduced, which helps to improve the antioxidant performance and stability of the magnet. However, during the sintering process of the magnetic core, the grains of the green blank will grow with the change of temperature. If the blank discharging distance is too close, the formed mature blanks are likely to adhere to each other. Summary of the Utility Model

[0003] Aiming at the problems existing above, the utility model specifically designs a blanking machine for magnetic cores to realize the turning processing of adhered magnetic cores.

[0004] To achieve the above object, the utility model provides a blanking machine for magnetic cores, which includes a support base, a vibrating bowl, a guiding bracket, a transmission mechanism, a tool assembly, and a receiving box. The vibrating bowl is fixedly connected to the support base, the guiding bracket is fixedly connected to the discharge port of the vibrating bowl, a blanking groove is arranged through the support base, the blanking groove covers the discharge port of the guiding bracket, the tool assembly is movably connected to the guiding bracket through the transmission mechanism, and the receiving box is arranged at the discharge port of the blanking groove.

[0005] Preferably, the transmission mechanism includes a power source and a cam rocker assembly. The housing of the power source is fixedly connected to the support base, and the output shaft of the power source is drivingly connected to the cam rocker assembly.

[0006] Preferably, the tool assembly includes a clamping arm and a cutting edge. The clamping arm is movably connected to the support base through the cam rocker assembly, and the cutting edge is fixedly connected to the clamping arm.

[0007] Preferably, the tool assembly further includes a rubber gasket, and the cutting edge is fixedly connected to the clamping arm through the rubber gasket.

[0008] Preferably, a baffle is additionally installed on the guiding bracket.

[0009] Preferably, the receiving box is fixedly connected with a moving component.

[0010] Preferably, the moving component includes a mounting base, traveling wheels, and a brake. The mounting base is fixedly connected to the material receiving box. The traveling wheels are hinged to the mounting base, and the brake is in braking connection with the traveling wheels.

[0011] Preferably, the material receiving box is also equipped with lifting lugs.

[0012] Preferably, the support base is fixedly connected with an extension plate.

[0013] In summary, the present utility model has the following advantages and beneficial technical effects:

[0014] 1. The present utility model uses a cam rocker component to drive the cutting edge to reciprocate, cut off the adhesion of the magnetic core, and complete the turning process of the magnetic core. The vibration disk is provided for gentle feeding and directional transmission of the magnetic core, assisting in feeding, and improving the mechanization and automation of the equipment. The baffle is provided to cover the gap at the bottom of the guiding bracket, increasing the limit on the magnetic core and preventing it from falling under pressure.

[0015] 2. The rubber gasket is provided to increase the friction between the clamping arm and the cutting edge, improve the stability of the tool assembly, and ensure a stable output of the cutting of the adhered magnetic core.

[0016] 3. In mass production, the material receiving box realizes the storage of the magnetic core and is convenient for centralized transfer. The moving component is provided for loading and moving functions, and can transfer the material receiving box conveniently and flexibly, improving the transportation efficiency of the magnetic core and saving time and effort. The lifting lugs are provided to facilitate the worker to hang the hook and directly bear the weight of the material receiving box, enabling the safe transportation of the magnetic core.

[0017] 4. The extension plate is provided to effectively increase the blanking distance of the blanking chute and ensure the accurate blanking of the magnetic core into the material receiving box. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The above and / or additional aspects and advantages of the present utility model will become apparent and be readily understood from the following description of the embodiments in conjunction with the accompanying drawings, where:

[0019] Figure 1 is a three-dimensional schematic diagram of the present utility model Figure 1 ;

[0020] Figure 2 is a top view schematic diagram of the present utility model;

[0021] Figure 3 is a structural schematic diagram of the tool assembly in the present utility model;

[0022] Figure 4 is a structural schematic diagram of the guiding bracket in the present utility model;

[0023] Figure 5 is a structural schematic diagram of the material receiving box in the present utility model;

[0024] Figure 6 is a three-dimensional schematic diagram of the present utility model Figure 2 .

[0025] The reference numerals in the accompanying drawings are as follows:

[0026] 1. Support base; 11. Blanking chute; 12. Extension plate;

[0027] 2. Vibration bowl; 3. Guide bracket; 31. Baffle;

[0028] 4. Transmission mechanism; 41. Power source; 42. Cam rocker assembly;

[0029] 5. Tool assembly; 51. Clamping arm; 52. Cutting edge; 53. Rubber gasket;

[0030] 6. Material receiving box; 7. Moving assembly; 71. Mounting seat; 72. Walking wheel; 73. Lifting lug. Specific embodiments

[0031] The following further elaborates on the present utility model in conjunction with the attached Figures 1-6 drawings:

[0032] As Figure 1 shown, this embodiment discloses a core turning machine, which includes a support base 1, a vibration bowl 2, a guide bracket 3, a transmission mechanism 4, a tool assembly 5 and a material receiving box 6. The outer shell of the vibration bowl 2 is fixedly connected to the support base 1 through fastening bolts. The guide bracket 3 is fixedly connected and communicated with the discharge port of the vibration bowl 2 through fastening bolts. A blanking chute 11 is formed through the upper end surface and one side end surface of the upper part of the support base 1. The inlet chute of the blanking chute 11 covers the discharge port of the guide bracket 3. The tool assembly 5 is movably connected to the guide bracket 3 through the transmission mechanism 4. The material receiving box 6 is close to the discharge port of the blanking chute 11.

[0033] As Figure 2 shown, the transmission mechanism 4 includes a power source 41 and a cam rocker assembly 42. The power source 41 is a motor. The outer shell of the motor is fixedly connected to the support base 1 through fastening bolts. The output shaft of the motor is fixedly connected to the camshaft in the cam rocker assembly 42 through a coupling.

[0034] As Figure 3 shown, the tool assembly 5 includes a clamping arm 51 and a cutting edge 52. The rocker assembly in the cam rocker assembly 42 is hinged to the support base 1 through a pin shaft. The clamping arm 51 is movably connected to the support base 1 through the cam rocker assembly 42. The cutting edge 52 is fixed at the clamping end of the clamping arm 51. The tool assembly 5 further includes a rubber gasket 53. Rubber gaskets 53 are glued on both sides of the cutting edge 52. The clamping arm 51 is clamped on the rubber gasket 53.

[0035] As Figure 4As shown, the guiding bracket 3 includes a U-shaped double guide rail, and a baffle 31 is fixedly installed between the double guide rails through fastening bolts.

[0036] As Figure 5 shown, the material receiving box 6 has an upper opening structure, and a moving component 7 is installed at the bottom; the moving component 7 includes a mounting seat 71, a walking wheel 72 and a brake. The mounting seat 71 is fixedly connected to the material receiving box 6 through fastening bolts. The walking wheel 72 is hinged to the mounting seat 71, and the brake is a foot-operated locking device, which is braked and connected to the walking wheel 72.

[0037] As Figure 6 shown, a lifting lug 73 is also welded on the side of the material receiving box 6; an extension plate 12 is welded at the discharge port of the support base 1 close to the blanking chute 11.

[0038] The working principle of a core turning machine for magnetic cores of the present utility model is as follows:

[0039] First, start the power supplies of the vibrating bowl 2 and the power source 41. Subsequently, the worker pours the magnetic cores into the hopper of the vibrating bowl 2. After a series of sieving and sorting by the vibrating bowl 2, the magnetic cores enter the guiding bracket 3 in an orderly manner. With the continuous feeding of the vibrating bowl 2, the sorted magnetic cores at the rear push the magnetic cores on the guiding bracket 3 to move forward continuously. At the same time, the motor outputs power, transmits the power to the camshaft through the output shaft, the cam rotates and drives the rocker assembly to reciprocate, and the cutting tool assembly 5 moves synchronously with the cam rocker assembly 42, so as to realize the cutting process of the cutting edge 52 on the adhered magnetic core group; the cut magnetic cores enter the blanking chute 11 under the action of gravity, and finally fall into the material receiving box 6 after passing over the extension plate 12; for the material receiving box 6 that is about to reach the storage limit, the worker lifts the brake, hooks the lifting lug 73 with a hook tool, and drags the material receiving box 6 to move to complete the unloading of the magnetic cores.

[0040] The above are all the preferred embodiments of the present utility model, and the protection scope of the present utility model is not limited thereby. Therefore, all equivalent changes made according to the structure, shape and principle of the present utility model should be covered within the protection scope of the present utility model.

Claims

1. A blanking machine for magnetic cores, characterized in that: It includes a support base, a vibrating bowl, a guiding bracket, a transmission mechanism, a tool assembly and a receiving box. The vibrating bowl is fixedly connected to the support base. The guiding bracket is fixedly connected to the discharge port of the vibrating bowl. The support base is provided with a blanking groove penetrating through it, and the blanking groove covers the discharge port of the guiding bracket. The tool assembly is movably connected to the guiding bracket through the transmission mechanism, and the receiving box is arranged at the discharge port of the blanking groove.

2. A blanking machine for magnetic cores according to claim 1, characterized in that: The transmission mechanism includes a power source and a cam rocker assembly. The housing of the power source is fixedly connected to the support base, and the output shaft of the power source is drivingly connected to the cam rocker assembly.

3. The core blanking machine for magnetic cores according to claim 2, wherein: The tool assembly includes a clamping arm and a cutting edge. The clamping arm is movably connected to the support base through the cam rocker assembly, and the cutting edge is fixedly connected to the clamping arm.

4. A blanking machine for magnetic cores according to claim 3, characterized in that: The tool assembly further includes a rubber gasket, and the cutting edge is fixedly connected to the clamping arm through the rubber gasket.

5. A blanking machine for magnetic cores according to claim 4, characterized in that: A baffle is additionally installed on the guiding bracket.

6. The core blanking machine for magnetic cores according to claim 5, wherein: The receiving box is fixedly connected with a moving assembly.

7. The blanking machine for magnetic cores according to claim 6, wherein: The moving assembly includes a mounting seat, a traveling wheel and a brake. The mounting seat is fixedly connected to the receiving box, the traveling wheel is hinged to the mounting seat, and the brake is brakingly connected to the traveling wheel.

8. A blanking machine for magnetic cores according to claim 7, characterized in that: The receiving box is also additionally installed with a lifting lug.

9. The core blanking machine for magnetic cores according to claim 8, characterized in that: The support base is fixedly connected with an extension plate.