Busbar bracket assembly and battery module with same
By setting convex edges in the installation hole of the busbar bracket assembly, the adaptation of multiple pole columns is achieved, and the problem of frequent mold replacement in the prior art is solved, which reduces production costs and improves the versatility and safety of the battery module.
Patent Information
- Application Number
- CN202421921581.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-08
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2034-08-08
AI Technical Summary
The installation holes of existing busbar bracket assembly can only be adapted to a single type of pole column, resulting in frequent mold replacement and increased production costs.
Setting convex edges in the mounting holes can adapt the mounting holes to various types of pole columns, improve versatility, and realize electrical connection through the connectors and the clamping structure.
The versatility of the busbar bracket assembly is improved and the production cost is reduced, ensuring the normal function and safety of the battery module.
Smart Images

Figure CN223124132U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of battery module manufacturing, in particular to a bus bar support assembly and a battery module having the same. Background Art
[0002] In the existing bus bar support assembly, mounting holes are provided at the positions of the pole columns of the battery cells on the support body of the bus bar support assembly. The pole columns pass through the mounting holes and are connected to the connection structure. However, the existing mounting holes can only be adapted to a single type of pole column. When the pole column changes, it is necessary to re-mold and design the bus bar support assembly, resulting in an increase in the production cost of the bus bar support assembly. Summary of the Utility Model
[0003] The utility model aims to at least solve one of the technical problems existing in the prior art. For this reason, the utility model provides a bus bar support assembly, and the bus bar support assembly can reduce the production cost.
[0004] The utility model also provides a battery module having the above bus bar support assembly.
[0005] The bus bar support assembly according to the embodiment of the utility model includes: a support body, on which mounting holes adapted for the installation of pole columns are provided. The mounting holes penetrate through the support body along the thickness direction of the support body, and a convex edge is formed on the edge of the mounting hole, and the convex edge protrudes towards the direction away from the center of the mounting hole.
[0006] In the bus bar support assembly according to the utility model, by arranging a convex edge in the mounting hole, the mounting hole can be adapted to various types of pole columns, so that the versatility of the bus bar support assembly can be improved. At the same time, the production cost can be effectively reduced.
[0007] According to some embodiments of the utility model, the edge of the mounting hole includes at least four edges, the edges are connected end to end, and a convex edge is provided on each edge, and the convex edge is formed into an arc shape.
[0008] According to some alternative embodiments of the utility model, adjacent edges are arranged at an angle, and a chamfer is formed at the connection of the adjacent edges.
[0009] According to some embodiments of the utility model, a plurality of the mounting holes are provided on the support body, and the plurality of mounting holes are arranged at intervals along the length direction of the support body, and the mounting holes are adapted to correspond to the number of the pole columns one by one.
[0010] According to some optional embodiments of the present utility model, the busbar support assembly includes: a connecting member, both ends of which are respectively arranged on adjacent mounting holes, and the connecting member is suitable for connecting adjacent poles.
[0011] According to some optional embodiments of the present utility model, a positioning hole is provided on the connecting member, and the positioning hole is suitable for locating a connection position with the pole.
[0012] According to some embodiments of the utility model, a convex portion is provided on the main body, and the convex portion protrudes toward a side away from the installation cavity. The convex portion defines a side for avoiding the connecting member provided in the thickness direction of the bracket body. At least a portion of the connecting member is formed as a fixing portion protruding toward the bracket body, and a fixing hole is provided on the fixing portion. The connecting member is fixed to the bracket body through the fixing hole.
[0013] According to some embodiments of the present invention, a notch is provided on the connecting member, and the notch penetrates the connecting member along the thickness direction of the connecting member.
[0014] According to some embodiments of the present invention, a clamping structure is provided on the bracket body, and the clamping structure is suitable for being detachably connected to the cover body.
[0015] According to the battery module of the embodiment of the second aspect of the utility model, it includes: a battery cell, on which a pole is provided; a cover body, which is provided on a side of the battery cell on which the pole is provided; according to the bus support assembly of the first aspect of the utility model, the bus support assembly is located between the battery cell and the cover body, and the bus support assembly is electrically connected to the pole.
[0016] According to the battery module of the utility model, by setting the bus bracket assembly of the first embodiment mentioned above and providing a convex edge in the mounting hole, the mounting hole can be adapted to various types of poles, thereby improving the versatility of the bus bracket assembly and effectively reducing the production cost.
[0017] Additional aspects and advantages of the present invention will be given in part in the following description, and in part will become apparent from the following description, or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 is a schematic diagram of a battery pack according to an embodiment of the utility model;
[0019] Figure 2 yes Figure 1 A schematic diagram of the cover body shown in ;
[0020] Figure 3 yes Figure 1Schematic diagram of a busbar support assembly and a terminal post shown therein;
[0021] Figure 4 is Figure 3 Schematic diagram of the support body shown therein;
[0022] Figure 5 is Figure 4 Partial enlarged view at location A shown therein;
[0023] Figure 6 is Figure 3 Schematic diagram of the connecting member shown therein.
[0024] Reference numerals:
[0025] 100, busbar support assembly;
[0026] 10, support body; 11, mounting hole; 111, edge; 112, convex edge; 12, clamping structure;
[0027] 20, connecting member; 21, positioning hole; 22, fixing portion; 221, fixing hole; 23, notch;
[0028] 200, terminal post;
[0029] 300, cover body; 310, clamping hole;
[0030] 400, housing;
[0031] 1000, battery module. Detailed implementation manners
[0032] The embodiments of the present invention will be described in detail below. The examples of the embodiments are shown in the drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the drawings are exemplary and are intended to explain the present invention and should not be construed as limiting the present invention.
[0033] Reference will be made below to the attached Figures 1-6 to describe the busbar support assembly 100 according to an embodiment of the present invention.
[0034] Referring to Figure 1 , Figure 3 , Figure 4 and Figure 5 , the busbar support assembly 100 according to an embodiment of the present invention includes: a support body 10, and a mounting hole 11 adapted for mounting the terminal post 200 is provided on the support body 10. The mounting hole 11 extends along the thickness direction of the support body 10 (such as Figure 1The up-and-down direction shown) penetrates through the bracket body 10, and a convex edge 112 is formed along the hole edge of the mounting hole 11, and the convex edge 112 protrudes in a direction away from the center of the mounting hole 11.
[0035] For example, as Figure 1 , Figure 3 , Figure 4 and Figure 5 shown, the mounting hole 11 penetrates through the bracket body 10 in the up-and-down direction. When the pole column 200 is fitted with the busbar bracket assembly 100, the pole column 200 is arranged in the mounting hole 11, and the end of the pole column 200 leaks out from the mounting hole 11. Preferably, the bracket body 10 is a suction molded part, which can reduce the weight of the bracket body 10 and also reduce the production cost of the bracket body 10.
[0036] In the busbar bracket assembly 100 of the present utility model, by providing the convex edge 112 in the mounting hole 11, the mounting hole 11 can be adapted to various types of pole columns 200, such as circular pole columns 200 and square pole columns 200, thereby improving the versatility of the busbar bracket assembly 100. At the same time, there is no need to re-open the mold design for a certain type of pole column 200, so the cost of repeated mold opening can be saved, and thus the production cost can be effectively reduced.
[0037] In the busbar bracket assembly 100 according to the embodiment of the present utility model, by providing the convex edge 112 in the mounting hole 11, the mounting hole 11 can be adapted to various types of pole columns 200, thereby improving the versatility of the busbar bracket assembly 100. At the same time, the production cost can also be effectively reduced.
[0038] According to some embodiments of the present utility model, referring to Figure 4 and Figure 5 , the hole edge of the mounting hole 11 includes at least four edges 111. That is to say, the hole edge of the mounting hole 11 can include four, five or six or more edges 111. The edges 111 are connected end to end, and a convex edge 112 is provided on each edge 111. The convex edge 112 is formed into an arc shape. Thus, the edge 111 has a simple structure, which is convenient for the processing of the mounting hole 11, thereby improving the production efficiency of the mounting hole 11. At the same time, since the convex edge 112 is an arc shape, the mounting hole 11 can be adapted to various pole columns 200, thereby ensuring the versatility of the mounting hole 11.
[0039] For example, as Figure 4 and Figure 5 shown, the mounting hole 11 includes four edges 111. The edges 111 extend in a straight line, and a convex edge 112 is formed on each edge 111. The convex edge 112 is an arc protruding in the direction radially outward of the mounting hole 11.
[0040] According to some alternative embodiments of the present utility model, referring to Figure 4 andFigure 5 The adjacent edges 111 are arranged at an included angle, and a chamfer is formed at the connection of the adjacent edges 111. Thus, the chamfer can facilitate the installation of the terminal post 200 in the mounting hole 11. At the same time, it can also prevent the edge of the mounting hole 11 from rubbing against the surface of the terminal post 200, thereby protecting the terminal post 200.
[0041] For example, as Figure 4 and Figure 5 shown, the adjacent edges 111 are arranged at a right angle, and an external chamfer is formed at the connection of the adjacent edges 111.
[0042] According to some alternative embodiments of the present invention, referring to Figure 3 and Figure 4 , a plurality of mounting holes 11 are provided on the bracket body 10. That is to say, two, three, four or more mounting holes 11 are provided on the bracket body 10. The plurality of mounting holes 11 are arranged at intervals along the length direction of the bracket body 10 (such as the left - right direction shown in Figure 3 ), and the mounting holes 11 are adapted to correspond to the number of terminal posts 200 one by one. Thus, the plurality of mounting holes 11 can ensure that a plurality of terminal posts 200 can be arranged in the mounting holes 11, thereby facilitating the connection between adjacent terminal posts 200.
[0043] For example, as Figure 3 and Figure 4 shown, the mounting holes 11 are divided into two columns in the front - rear direction, and the two columns of mounting holes 11 are arranged at intervals in the left - right direction.
[0044] According to some alternative embodiments of the present invention, referring to Figure 3 and Figure 6 , the busbar bracket assembly 100 includes: a connecting member 20. The two ends of the connecting member 20 (such as the left and right ends of the connecting member 20 shown in Figure 3 ) are respectively arranged on adjacent mounting holes 11, and the connecting member 20 is adapted to connect adjacent terminal posts 200. Thus, the connecting member 20 can electrically connect adjacent terminal posts 200, so that the terminal posts 200 of the entire battery cell can be electrically connected through the busbar bracket assembly 100, and further ensure the normal function of the battery module 1000.
[0045] For example, as Figure 3 and Figure 6 shown, the connecting member 20 extends in the left - right direction. The left and right ends of the connecting member 20 are arranged on the mounting holes 11, and the left and right ends of the connecting member 20 are respectively electrically connected to the corresponding terminal posts 200.
[0046] According to some alternative embodiments of the present invention, referring to Figure 3 and Figure 6, the connecting member 20 is provided with a positioning hole 21, and the positioning hole 21 is adapted to position the connection position with the pole 200. Thus, the positioning hole 21 can assist in the connection between the connecting member 20 and the pole 200, enabling the connecting member 20 to be connected to the pole 200 at an appropriate position, thereby saving installation time and improving installation efficiency.
[0047] For example, as Figure 3 and Figure 6 shown, a positioning hole 21 is provided on each of the left and right sides of the connecting member 20, and the positioning hole 21 penetrates the connecting member 20 in the up and down direction. Preferably, the connecting member 20 and the pole 200 are connected by welding, which can ensure the welding strength between the connecting member 20 and the pole 200.
[0048] According to some embodiments of the present invention, referring to Figure 1 , Figure 3 and Figure 6 , the connecting member 20 is provided on one side of the thickness direction of the bracket body 10 (such as the up and down direction shown in Figure 1 ), at least a part of the connecting member 20 is formed as a fixing portion 22 protruding toward the bracket body 10, and a fixing hole 221 is provided on the fixing portion 22. The connecting member 20 is fixed to the bracket body 10 through the fixing hole 221. Thus, the fixing portion 22 can strengthen the strength of the connecting member 20, thereby preventing the connecting member 20 from being damaged. At the same time, the fixing portion 22 can absorb the displacement of the pole 200 caused by the expansion of the battery cell, thereby ensuring that the pole 200 is always connected to the connecting member 20. In addition, the fixing hole 221 can facilitate the connection between the connecting member 20 and the bracket body 10, thereby improving the connection efficiency.
[0049] For example, as Figure 1 , Figure 3 and Figure 6 shown, the connecting member 20 is provided on the upper side of the bracket body 10, a fixing portion 22 protruding downward is formed at the middle position of the connecting member 20, two fixing holes 221 are provided on the fixing portion 22, the fixing holes 221 penetrate the fixing portion 22 in the up and down direction, and the two fixing holes 221 are arranged at intervals in the front and back directions. Preferably, the connecting member 20 and the bracket body 10 are connected by hot riveting, so as to ensure the connection strength between the connecting member 20 and the body bracket.
[0050] According to some embodiments of the present invention, referring to Figure 3 and Figure 6 , the connecting member 20 is provided with a notch 23, and the notch 23 is along the thickness direction of the connecting member 20 (such as Figure 6The up-and-down direction shown) penetrates through the connecting member 20. Thus, providing the notch 23 can facilitate and accurately determine whether the connecting member 20 is correctly installed, thereby ensuring the installation efficiency. At the same time, it can also prevent short circuits caused by the reverse connection between the connecting member 20 and the pole 200, thereby ensuring the safe use of the battery module 1000.
[0051] For example, as Figure 3 and Figure 6 shown, a notch 23 is provided at the connection position of the left side and the rear side of the connecting member 20. The notch 23 penetrates through the connecting member 20 in the up-and-down direction, and the edge of the connecting member 20 adjacent to the notch 23 extends obliquely in the direction from the left front to the right rear.
[0052] According to some embodiments of the present utility model, referring to Figure 2 and Figure 3 , a clamping structure 12 is provided on the bracket body 10, and the clamping structure 12 is adapted to be detachably connected to the cover body 300. Thus, the connection form between the bracket body 10 and the cover body 300 is simple, which can facilitate the connection between the bracket body 10 and the cover body 300, and further improve the connection efficiency.
[0053] For example, as Figure 2 and Figure 3 shown, the clamping structure is formed as a snap, and a snap hole 310 is provided on the cover body 300. The snap cooperates with the snap hole 310 to realize the connection between the bracket body 10 and the cover body 300.
[0054] According to the battery module 1000 of the second aspect embodiment of the present utility model, referring to Figure 1 , Figure 2 and Figure 3 , it includes: a battery cell, a cover body 300, and the busbar bracket assembly 100 of the first aspect of this embodiment. A pole 200 is provided on the battery cell; the cover body 300 covers the side of the battery cell where the pole 200 is provided; the busbar bracket assembly 100 is located between the battery cell and the cover body 300, and the busbar bracket assembly 100 is electrically connected to the pole 200.
[0055] For example, as Figure 1 , Figure 2 and Figure 3 shown, a pole 200 is provided on the upper side of the battery cell, the cover body 300 covers the upper side of the battery cell, the busbar bracket assembly 100 is located between the battery cell and the cover body 300, the busbar bracket assembly 100 is electrically connected to the pole 200, and the busbar bracket assembly 100 is connected to the cover body 300 through the clamping structure 12.
[0056] According to the battery module 1000 of the embodiment of the present utility model, by providing the busbar support assembly 100 of the above first aspect embodiment, a convex edge 112 is provided in the mounting hole 11, so that the mounting hole 11 can be adapted to various types of pole columns 200, thereby improving the versatility of the busbar support assembly 100. At the same time, the production cost can be effectively reduced.
[0057] Further, as Figure 1 shown, the battery module 1000 includes a flexible circuit board. The flexible circuit board is connected to the connector 20, so that data such as the current and voltage of the connector 20 can be detected through the flexible circuit board, thereby ensuring the safe use of the battery module 1000.
[0058] Further, as Figure 1 shown, the battery module 1000 further includes a housing 400. An accommodating cavity with an open upper side is formed in the battery cell. The battery cell is disposed in the housing 400, and the cover body 300 seals the open side of the accommodating cavity. Thus, the housing 400 and the cover body 300 cooperate to protect the battery cell, and further ensure the safe use of the battery module 1000.
[0059] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation of the present utility model.
[0060] In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the present utility model, "a plurality" means two or more unless otherwise specifically defined.
[0061] In the present utility model, unless otherwise clearly defined and limited, terms such as "installation", "connection", "attachment", "fixation", etc. shall be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or an integral body; it may be a mechanical connection, an electrical connection, or a communication connection; it may be a direct connection, or an indirect connection through an intermediate medium, and may be the internal communication of two components or the interaction relationship between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0062] In the description of this specification, the description with reference to terms such as "one embodiment", "some embodiments", "example", "specific example", or "some examples", etc. means that the specific features, structures, materials, or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present utility model. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials, or characteristics described may be combined in a suitable manner in any one or more embodiments or examples. In addition, without contradiction, those skilled in the art can combine and combine the different embodiments or examples described in this specification and the features of different embodiments or examples.
[0063] Although the embodiments of the present utility model have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and purposes of the present utility model. The scope of the present utility model is defined by the claims and their equivalents.
Claims
1. A busbar support assembly, characterized in that, Comprising: A bracket body, on which there is an installation hole suitable for installing a terminal post. The installation hole penetrates through the bracket body along the thickness direction of the bracket body. A convex edge is formed on the edge of the installation hole, and the convex edge protrudes in a direction away from the center of the installation hole.
2. The busbar bracket assembly according to claim 1, characterized in that The edge of the installation hole at least includes four edges, and the edges are connected end to end. The convex edge is provided on each edge, and the convex edge is formed into an arc shape.
3. The bus bar bracket assembly according to claim 2, wherein, Adjacent edges are arranged at an angle, and a chamfer is formed at the connection of adjacent edges.
4. The busbar bracket assembly according to claim 1, characterized in that, A plurality of the installation holes are provided on the bracket body, and the plurality of installation holes are arranged at intervals along the length direction of the bracket body. The installation holes are suitable for corresponding to the number of the terminal posts one by one.
5. The busbar support assembly according to claim 4, wherein, Comprising: A connecting piece, the two ends of the connecting piece are respectively arranged on adjacent installation holes, and the connecting piece is suitable for connecting adjacent terminal posts.
6. The busbar bracket assembly according to claim 5, characterized in that, A positioning hole is provided on the connecting piece, and the positioning hole is suitable for positioning the connection position with the terminal post.
7. The busbar bracket assembly according to claim 5, wherein, The connecting piece is arranged on one side of the bracket body in the thickness direction. At least a part of the connecting piece is formed into a fixing part protruding towards the bracket body. A fixing hole is provided on the fixing part, and the connecting piece is fixed to the bracket body through the fixing hole.
8. The busbar support assembly according to claim 5, characterized in that, A notch is provided on the connecting piece, and the notch penetrates through the connecting piece along the thickness direction of the connecting piece.
9. The busbar support assembly according to claim 1, wherein A clamping structure is provided on the bracket body, and the clamping structure is suitable for detachably connecting with a cover body.
10. A battery module, characterized in that, Comprising: A battery cell, on which there is a terminal post; A cover body, which covers the side of the battery cell where the terminal post is provided; The busbar bracket assembly according to any one of claims 1-9, the busbar bracket assembly is located between the battery cell and the cover body, and the busbar bracket assembly is electrically connected to the terminal post.