Extraction equipment for fine iron powder
By designing special crushing and screening equipment, the problems of powder splashing and waste during iron powder extraction are solved, efficient screening and separation are achieved, and the automation and safety of the equipment are improved.
Patent Information
- Application Number
- CN202422102524.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-29
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-08-29
AI Technical Summary
During the use of existing iron powder extraction equipment, the mixture is prone to splashing and the powder is prone to drifting, resulting in waste and health hazards, and the equipment is low in automation.
A device including a crushing box, a concave transporter, a shunt transporter, a cylindrical screening box, a crusher and a magnetic screening structure was designed. The horn-type drainage block, a one-way drainage valve, a rotating disc and a magnetic drainage assembly were used to achieve efficient crushing, screening and magnetic separation of ores.
It improves processing efficiency and output, realizes efficient screening and separation of ore powder, reduces powder waste and health hazards, and enhances the automation and flexibility of the equipment.
Smart Images

Figure CN223128160U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of iron concentrate screening, and specifically relates to an extraction device for iron concentrate. Background Art
[0002] As the main raw material for pellets, iron concentrate is obtained from iron ore through a series of processing procedures such as crushing, grinding, and beneficiation. The fluctuation of its iron content is directly related to the quality of the finished pellet ore. In the production process, the use of extraction equipment is crucial for obtaining iron concentrate.
[0003] However, in the prior art, after iron ore is ground, iron concentrate needs to be extracted for further processing. However, in actual use, when iron concentrate (usually together with water and iron ore powder) enters the extraction equipment, the mixture is prone to splashing when colliding with other objects. This not only causes waste of some powder, but also if the mixture is dry, the powder will disperse in the air and is extremely easy to be inhaled by workers, causing serious harm to the human body and bringing great trouble. In view of this, in-depth research on the above problems has led to the generation of this case. Content of the Utility Model
[0004] To achieve the above objectives, the utility model is realized through the following technical solutions: an extraction device for iron concentrate, comprising: a processing support, a crushing box, a pair of concave conveyors, a pair of shunt conveyors, a cylindrical screening box, a crusher, and a magnetic screening structure. The processing support is installed on the pair of concave conveyors, the pair of shunt conveyors are respectively installed inside the pair of concave conveyors, the cylindrical screening box is installed on the processing support, the crushing box is installed on the processing support, and the crushing box is connected to the cylindrical screening box. The crusher is installed inside the crushing box;
[0005] The magnetic screening structure includes: a horn-shaped drainage block, a one-way drainage valve, a pair of rotating discs, a rotation drive motor, a rotation drive shaft, a plurality of collecting shaft tubes, a plurality of spider web metal brackets, a plurality of screening metal rods, a plurality of arc metal blocks, and a magnetic drainage assembly;
[0006] The horn-shaped drainage block is installed on the crushing box. The one-way drainage valve is connected to the horn-shaped drainage block and is also connected to the cylindrical screening box. The rotary drive shaft is inserted into the cylindrical screening box through a bearing. A pair of rotary discs are installed on the rotary drive shaft, and the rotary drive motor is installed on the rotary drive shaft. A number of collecting shaft tubes are evenly inserted on the pair of rotary discs. A number of spider-web metal brackets are respectively inserted inside the pair of collecting shaft tubes. A number of screening metal rods are respectively inserted on the number of spider-web metal brackets. A number of arc-shaped metal blocks are respectively installed on the number of collecting shaft tubes, and the number of arc-shaped metal blocks are respectively connected to the number of spider-web metal brackets. The magnetic drainage assembly is installed on the cylindrical screening box;
[0007] It should be noted that in the above, by pouring the raw materials into the inside of the crushing box, the ore is crushed and ground by the crusher inside the crushing box. The crushed parts are unidirectionally drained through the horn-shaped drainage block. At the same time, the crushed ore is drained through the one-way drainage valve. At the same time, the crushed ore is drained into the inside of the collecting shaft tube through the one-way drainage valve. At the same time, through the cooperation of the spider-web metal bracket and a number of screening metal rods, the ore is electrically screened and drained. At the same time, the magnetic drainage assembly transfers the magnetism to the arc-shaped metal block. The magnetism is transferred from the number of arc-shaped metal blocks to the number of spider-web metal brackets, and the magnetism is transferred from the spider-web metal brackets to the number of screening metal rods, so as to electrically magnetically adsorb the ore powder in the falling process shaft. At the same time, the rotary drive motor runs, driving the rotary drive shaft on the driving end of the rotary drive motor to rotate. The rotary drive shaft drives a pair of rotary discs on it to rotate. A pair of rotary discs respectively drive a number of collecting shaft tubes on them to rotate one by one, so as to rotate a number of collecting shaft tubes one by one to a pair of shunt conveyors on a pair of concave conveyors, and the metal powder and ore powder are shunt-drained through the pair of shunt conveyors.
[0008] Preferably, the magnetic drainage assembly includes: a sidewall arc-shaped metal plate, a number of conductive metal balls and an adsorption electromagnet;
[0009] The sidewall arc-shaped metal plate is inserted on the sidewall of the cylindrical screening box. The adsorption electromagnet is installed on the sidewall arc-shaped metal plate. A number of conductive metal balls are respectively movably inserted on the sidewall arc-shaped metal plate;
[0010] It should be noted that in the above, by energizing the adsorption electromagnet, the adsorption electromagnet generates magnetism, and the adsorption electromagnet transfers magnetism to the sidewall arc metal plate. Through the sidewall arc metal plate, magnetic conduction is carried out on a number of conduction metal balls. Through a number of conduction metal balls, magnetic conduction is carried out on a number of arc metal blocks respectively. Through a number of arc metal blocks, magnetic conduction is carried out on a number of spider web metal brackets respectively, so as to achieve that according to the position of the sidewall arc metal block, one of a pair of concave conveyors has magnetism above it and the other has no magnetism above it, so as to achieve magnetic adsorption and unloading when the power is cut off.
[0011] Preferably, a pair of discharge ports are formed in the cylindrical screening box.
[0012] Preferably, buffer horn-shaped aggregation blocks are respectively arranged on the pair of discharge ports.
[0013] Preferably, current-limiting rubber tubes are respectively arranged on the pair of buffer horn-shaped aggregation blocks.
[0014] Preferably, infrared scanners are arranged on the cylindrical screening box and a number of the collecting shaft tubes.
[0015] Beneficial effects
[0016] The utility model provides an extraction device for iron concentrate powder, which has the following beneficial effects: for the extraction device of iron concentrate powder, through a specially designed crushing box and an internal crusher, the ore can be efficiently crushed and ground into powder with the required particle size. Compared with traditional methods, this mechanized crushing method greatly improves the processing efficiency and output; by using the design of a horn-shaped drainage block, it effectively guides the crushed ore powder to flow unidirectionally, avoiding blockage and backflow. The unidirectional drainage valve further ensures that the ore powder can smoothly enter the collecting shaft tube, preparing for subsequent processing; through the precise cooperation of a cobweb metal bracket and multiple screening metal rods, the ore powder is accurately screened to achieve the separation of different particle sizes. This screening method not only has high efficiency but also high screening accuracy, which helps to improve the quality of subsequent processing; by using a magnetic drainage component to transfer magnetism to the arc-shaped metal block, and then through the arc-shaped metal block to transfer magnetism to the cobweb metal bracket and screening metal rods, magnetic adsorption of metal impurities in the ore powder is achieved; this method can efficiently separate the metal components in the ore and improve the purity of the ore; through the rotational movement of the rotating disk, the collecting shaft tube is rotated one by one to the shunt transporter on the concave transporter, realizing the shunt drainage of metal powder and ore powder. This design makes the whole screening and separation process more automated and efficient; by controlling the on-off of the adsorption electromagnet, the magnetic state of the sidewall arc-shaped metal plate can be flexibly adjusted, thereby controlling the magnetic adsorption and discharging of the ore powder. This intelligent control method makes the operation more simple and fast, and also improves the flexibility and adaptability of the device; when discharging is required, only by cutting off the power supply of the adsorption electromagnet, the sidewall arc-shaped metal plate can lose magnetism, thus realizing the automatic discharging of the ore powder. This method not only improves the discharging efficiency but also reduces the need for manual intervention; the whole system has a compact and reasonable structure, and the cooperation between components is tight and orderly, which not only improves the space utilization rate but also is convenient for daily maintenance and repair; for the design of vulnerable parts such as screening metal rods and arc-shaped metal blocks, the convenience of replacement is considered, which is convenient for timely replacement after wear to ensure the normal operation of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic front sectional view of the extraction device for iron concentrate powder described in the utility model.
[0018] Figure 2 It is a schematic top sectional view of the extraction device for iron concentrate powder described in the utility model.
[0019] In the figure: 1, processing bracket; 2, crushing box; 3, concave conveyor; 4, shunt conveyor; 5, cylindrical screening box; 6, crusher; 7, horn-shaped drainage block; 8, one-way drainage valve; 9, rotary drive motor; 10, rotary drive shaft; 11, collecting shaft tube; 12, cobweb metal bracket; 13, screening metal rod; 14, arc metal block; 15, sidewall arc metal plate; 16, conduction metal ball; 17, adsorption electromagnet. Specific implementation mode
[0020] Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0021] Through those in the art, all electrical components in this case are connected to their adapted power sources through wires, and appropriate controllers and encoders should be selected according to the actual situation to meet the control requirements. For the specific connection and control sequence, reference should be made to the sequence of the electrical components working successively in the following working principle to complete the electrical connection. The detailed connection means are well-known techniques in the art. The following mainly introduces the working principle and process, and no further description of electrical control will be made.
[0022] Embodiment
[0023] The following specifically describes the present novelty in conjunction with the attached drawings, as Figure 1-2As shown, the processing bracket 1 is installed on a pair of the concave conveyors 3, a pair of the shunt conveyors 4 are respectively installed inside a pair of the concave conveyors 3, the cylindrical screening box 5 is installed on the processing bracket 1, the crushing box 2 is installed on the processing bracket 1, and the crushing box 2 is connected to the cylindrical screening box 5, and the crusher 6 is installed inside the crushing box 2; the magnetic screening structure includes: a horn-shaped drainage block 7, a one-way drainage valve 8, a pair of rotating disks, a rotation drive machine 9, a rotation drive shaft 10, a plurality of collecting shaft tubes 11, a plurality of spider web metal brackets 12, a plurality of screening metal rods 13, a plurality of arc-shaped metal blocks 14 and a magnetic drainage assembly; the horn-shaped drainage block 7 is installed on the crushing box 2, the one-way drainage valve 8 is connected to the horn-shaped drainage block 7, and the one-way drainage valve 8 is connected to the cylindrical screening box 5, the rotation drive shaft 10 is inserted into the cylindrical screening box 5 through a bearing, a pair of the rotating disks are installed on the rotation drive shaft 10, the rotation drive machine 9 is installed on the rotation drive shaft 10, a plurality of the collecting shaft tubes 11 are uniformly inserted on a pair of the rotating disks, a plurality of the spider web metal brackets 12 are respectively inserted inside a plurality of the collecting shaft tubes 11, a plurality of the screening metal rods 13 are respectively inserted on a plurality of the spider web metal brackets 12, a plurality of the arc-shaped metal blocks 14 are respectively installed on a plurality of the collecting shaft tubes 11, and a plurality of the arc-shaped metal blocks 14 are respectively connected to a plurality of the spider web metal brackets 12, and the magnetic drainage assembly is installed on the cylindrical screening box 5; the magnetic drainage assembly includes: a side wall arc-shaped metal plate 15, a plurality of conduction metal balls 16 and an adsorption electromagnet 17; the side wall arc-shaped metal plate 15 is inserted into the side wall of the cylindrical screening box 5, the adsorption electromagnet 17 is installed on the side wall arc-shaped metal plate 15, and a plurality of the conduction metal balls 16 are respectively movably inserted on the side wall arc-shaped metal plate 15; a pair of discharge ports are formed on the cylindrical screening box 5; buffer horn-shaped aggregation blocks are respectively arranged on a pair of the discharge ports; flow-limiting rubber tubes are respectively arranged on a pair of the buffer horn-shaped aggregation blocks; an infrared scanner is arranged on the cylindrical screening box 5 and a plurality of the collecting shaft tubes 11.
[0024] According to the attached Figure 1-2It is concluded that by pouring raw materials into the inside of the crushing box 2, the ore is crushed and ground by the crusher 6 inside the crushing box 2, and the crushed parts are unidirectionally drained through the horn-shaped drainage block 7. At the same time, the crushed ore is drained through the one-way drainage valve 8, and the crushed ore is drained into the inside of the collecting shaft tube 11 through the one-way drainage valve 8. At the same time, through the cooperation of the spider web metal bracket 12 and several screening metal rods 13, the ore is electrically screened and drained. At the same time, the magnetic force is transmitted to the arc metal block 14 through the magnetic drainage component, and the magnetic force is transmitted to several spider web metal brackets 12 through several arc metal blocks 14. The magnetic force is transmitted to several screening metal rods 13 through the spider web metal bracket 12, so as to electrically magnetically adsorb the ore powder in the falling process shaft. At the same time, the rotary drive 9 operates to drive the rotary drive shaft 10 on the drive end of the rotary drive 9 to rotate. The rotary drive shaft 10 drives a pair of rotary disks thereon to rotate, and a pair of rotary disks respectively drive several collecting shaft tubes 11 thereon to rotate one by one, so as to rotate several collecting shaft tubes 11 one by one to a pair of diversion conveyors 4 on a pair of concave conveyors 3, and the metal powder and the ore powder are diverted and drained through the pair of diversion conveyors 4; by energizing the adsorption electromagnet 17, the adsorption electromagnet 17 generates magnetism, and the adsorption electromagnet 17 transmits the magnetism to the side wall arc metal plate 15. The side wall arc metal plate 15 conducts the magnetism to several conduction metal balls 16, and several conduction metal balls 16 respectively conduct the magnetism to several arc metal blocks 14, and several arc metal blocks 14 respectively conduct the magnetism to several spider web metal brackets 12, so as to make one of the pair of concave conveyors 3 have magnetism and the other have no magnetism according to the position of the side wall arc metal block 14, so as to achieve magnetic adsorption and power-off unloading.
[0025] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An extraction device for iron concentrate powder, comprising: A processing support, a crushing box, a pair of concave conveyors, a pair of shunt conveyors, a cylindrical screening box, a crusher, and a magnetic screening structure, characterized in that the processing support is installed on the pair of concave conveyors, the pair of shunt conveyors are respectively installed inside the pair of concave conveyors, the cylindrical screening box is installed on the processing support, the crushing box is installed on the processing support, and the crushing box is connected to the cylindrical screening box, and the crusher is installed inside the crushing box; The magnetic screening structure includes: a horn-shaped drainage block, a one-way drainage valve, a pair of rotating discs, a rotation drive motor, a rotation drive shaft, a plurality of collecting shaft tubes, a plurality of spider web metal brackets, a plurality of screening metal rods, a plurality of arc metal blocks, and a magnetic drainage component; The horn-shaped drainage block is installed on the crushing box, the one-way drainage valve is connected to the horn-shaped drainage block and is also connected to the cylindrical screening box. The rotation drive shaft is inserted into the cylindrical screening box through a bearing. The pair of rotating discs are installed on the rotation drive shaft, the rotation drive motor is installed on the rotation drive shaft. A plurality of the collecting shaft tubes are evenly inserted on the pair of rotating discs. A plurality of the spider web metal brackets are respectively inserted inside the plurality of collecting shaft tubes. A plurality of the screening metal rods are respectively inserted on the plurality of spider web metal brackets. A plurality of the arc metal blocks are respectively installed on the plurality of collecting shaft tubes, and the plurality of arc metal blocks are respectively connected to the plurality of spider web metal brackets. The magnetic drainage component is installed on the cylindrical screening box.
2. The extraction device for iron concentrate powder according to claim 1, characterized in that, The magnetic drainage component includes: a side wall arc metal plate, a plurality of conduction metal balls, and an adsorption electromagnet; The side wall arc metal plate is inserted into the side wall of the cylindrical screening box, the adsorption electromagnet is installed on the side wall arc metal plate, and a plurality of the conduction metal balls are respectively movably inserted on the side wall arc metal plate.
3. The extraction device for iron concentrate powder according to claim 2, characterized in that, A pair of discharge openings are provided on the cylindrical screening box.
4. The extraction device for iron concentrate powder according to claim 3, characterized in that, Buffer horn-shaped aggregation blocks are respectively arranged on the pair of discharge openings.
5. An extraction device for iron concentrate powder according to claim 4, characterized in that, Flow-limiting rubber tubes are respectively arranged on the pair of buffer horn-shaped aggregation blocks.
6. The extraction device for iron concentrate powder according to claim 5, characterized in that, Infrared scanners are arranged on the cylindrical screening box and the plurality of collecting shaft tubes.