Coating production line for composite material production

By introducing automated connections of fixed tables, surface treatment tables, baking tables and finished product placement tables in the composite material production line, the square slide rails and movable frames are used to achieve automatic movement of composite materials, which solves the problems of low efficiency and damage in traditional coating production lines and improves the coating efficiency and effect.

CN223128407UActive Publication Date: 2025-07-22SHANDONG JINYU HENGLI ENVIRONMENTAL TECH CO LTD
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Patent Information

Application Number
CN202421939611.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-12
Publication Date
2025-07-22
Estimated Expiration
2034-08-12

AI Technical Summary

Technical Problem

The coating production line for traditional composite materials is inefficient and easily damaged during movement, affecting the coating effect.

Method used

A coating production line consisting of a fixed table, a surface treatment table, a baking table, a coating table and a finished product placement table is combined with square slide rails and movable frames, and the drive components and plywood are used to achieve automatic movement and positioning of composite materials, reducing manual operations.

Benefits of technology

Improves coating efficiency, reduces manual operation, avoids damage to composite materials during movement, and improves coating effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a coating production line for composite material production. According to the coating production line for composite material production, a surface treatment table is arranged on one side of a shaping table, a baking table is arranged on one side of the surface treatment table, a coating table is arranged on one side of the baking table, a finished product containing table is arranged on one side of the coating table, and a shaping mold is installed at the top of the shaping table; a surface treatment frame is mounted at the top of the surface treatment table, and a baking assembly is mounted at the top of the baking table. According to the coating production line for producing the composite materials, the coating production lines for producing the composite materials can be connected through the square sliding rails and the movable frames capable of moving through the structure, so that the composite materials can be rapidly moved to corresponding coating production line projects according to requirements, and the coating production line is convenient and rapid to use; the coating efficiency is improved, labor force is reduced, damage caused by manual misoperation in the moving process is avoided, and the coating effect is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of coating production lines, in particular to a coating production line for composite material production. Background Art

[0002] Coating refers to covering a protective layer or a decorative layer on the surfaces of metals and non-metals. With the development of industrial technology, coating has developed from manual operation to industrial automation, and the degree of automation is getting higher and higher. Therefore, the application of coating production lines is becoming more and more extensive and has penetrated into many fields of the national economy.

[0003] The main steps included in a coating production line mainly include product shaping, surface treatment, primer spraying, surface spraying, UV spraying and curing, and baking, etc. That is, after shaping the composite product material, the outer surface is treated, then multiple layers of spraying are carried out on the outer surface through spraying equipment, and finally baking is carried out through an oven.

[0004] The coating production line for composite material production includes multiple items. In traditional coating production lines, generally, workers use handling tools to move between each item, with low efficiency, and the composite material products are easily damaged during the moving process, thus affecting the coating effect.

[0005] Therefore, it is necessary to provide a coating production line for composite material production to solve the above technical problems. Summary of the Utility Model

[0006] The utility model provides a coating production line for composite material production, which solves the problem that in the traditional coating production line for composite material production, due to a large number of items, manual assistance with handling tools is used for moving, resulting in low efficiency and easy damage during the moving process, thus affecting the coating effect.

[0007] To solve the above technical problems, the coating production line for composite material production provided by the utility model includes: a shaping table;

[0008] A surface treatment table, the surface treatment table is arranged on one side of the shaping table, a baking table is arranged on one side of the surface treatment table, a coating table is arranged on one side of the baking table, a finished product placement table is arranged on one side of the coating table, a shaping mold is installed on the top of the shaping table, a surface treatment frame is installed on the top of the surface treatment table, a baking assembly is installed on the top of the baking table, and a spraying assembly is installed on the top of the coating table;

[0009] Two support frames, two of the support frames are respectively fixedly connected to the opposite sides of the tops of the shaping table and the finished product placement table. Two square sliding rails are installed between the two support frames. The outer surfaces of the two square sliding rails are slidably connected with a movable frame. An installation port is opened at the bottom of the movable frame. A driving assembly is installed inside the installation port. Driving wheels are installed on both output shafts of the driving assembly. Rotation ports are opened at the positions near the front and back of the bottom of the movable frame. A telescopic rod is installed on the top of the movable frame. The telescopic end of the telescopic rod is installed with a mounting plate through a mounting block. A stabilizing rod is installed on the top of the mounting plate. Support plates are installed on both sides at the bottom of the mounting plate. Adjusting screws are threadedly connected to one side of each of the two support plates. One ends of the two adjacent adjusting screws are rotatably connected with clamping plates through rotating rings;

[0010] The stabilizing rod penetrates through the movable frame to increase the stability of the up-and-down movement of the mounting plate. The shaping mold on the shaping table can shape the composite material into a corresponding product. The surface treatment frame can polish or clean the surface of the shaped composite material product. The baking assembly can play two roles of high-temperature baking and air-drying moisture. The spraying assembly can spray multiple layers on the surface of the composite material product. Two driving wheels are installed on one side inside the rotation port, and a follower wheel is installed on the other side inside the rotation port, which can ensure the stability of the left-and-right movement of the movable frame on the square sliding rail.

[0011] Preferably, a control box is installed on one side of one of the support frames. A box door is rotatably connected to the other side of the control box. A control switch is installed on one side of the other support frame through a mounting base;

[0012] A lock is provided on the box door, and a power switch is installed inside the control box.

[0013] Preferably, the driving assembly includes a protective shell. A double-shaft motor is installed inside the protective shell. Heat dissipation holes are opened on both sides of the protective shell;

[0014] Two shafts of the double-shaft motor are respectively installed with driving wheels.

[0015] Preferably, the spraying assembly includes a spraying frame. A partition curtain is installed on one side inside the spraying frame. Spraying devices are installed on the front and back of the spraying frame;

[0016] The partition curtain plays an effect of heat insulation and blocking movement.

[0017] Preferably, first bottom frames are installed on the front and back inner walls of the spraying frame. A plurality of spraying nozzles are installed on the other side of each first bottom frame;

[0018] Spraying nozzles are also installed at the positions near the front and back of the top of the inner wall of the spraying frame.

[0019] Preferably, for the baking assembly, the baking assembly includes an oven. An activity opening is provided at the top of the oven. Heating devices are installed on both the front and back of the oven. Heat spraying nozzles are installed on both the front and back inner walls of the oven through second bottom frames.

[0020] Partition curtains are also installed on both sides inside the oven, and the heating device can achieve intelligent temperature control.

[0021] Compared with the related art, the coating production line for composite material production provided by the present utility model has the following beneficial effects:

[0022] The present utility model provides a coating production line for composite material production. In order to facilitate the movement of the composite material between each project of the coating production line, first, the coating production line composed of a shaping table, a surface treatment table, a baking table, a coating table, and a finished product placement table is assembled together. Then, a support frame is installed on the shaping table and the finished product placement table respectively. Two square slide rails are installed between the two support frames. Then, only an activity frame with driving wheels needs to be installed on the outer surfaces of the two square slide rails, and the driving wheels are in contact with the tracks of the square slide rails so that it can move left and right on the outer surface of the square slide rails. The driving wheels are powered by a driving assembly. An expansion rod is installed on the top of the activity frame. Then, only an installation plate with two support plates needs to be installed on the installation block at the telescopic end of the expansion rod. A clamping plate is installed on each support plate through an adjustment screw. The distance between the clamping plates can be adjusted by using the adjustment screw, so as to clamp the composite material workpiece. Through this structure, the coating production lines for composite material production can be connected by the square slide rails and the movable activity frame, so that the composite material products can be quickly moved to the corresponding coating production line projects according to needs, which is convenient and fast, improves the coating efficiency, reduces the labor force, and avoids damage caused by improper manual operation during the movement, which is beneficial to improving the coating effect. Description of the Drawings

[0023] Figure 1 It is a schematic structural diagram of a preferred embodiment of the coating production line for composite material production provided by the present utility model;

[0024] Figure 2 Provided by the present utility model Figure 1 An enlarged view of the part marked A as shown;

[0025] Figure 3 Provided by the present utility model Figure 1 An enlarged view of the part marked B as shown;

[0026] Figure 4 It is a schematic structural diagram of the double-shaft motor provided by the present utility model;

[0027] Figure 5The structural schematic diagram of the movable opening is provided for the present utility model;

[0028] Figure 6 The structural sectional view of the spraying assembly is provided for the present utility model.

[0029] Reference numerals in the figure: 1, shaping table; 2, surface treatment frame; 3, surface treatment table; 4, baking table; 5, painting table; 6, finished product placement table; 7, support frame; 8, square slide rail; 9, spraying assembly; 901, spraying frame; 902, partition curtain; 903, spraying equipment; 904, first chassis; 905, spraying nozzle; 10, baking assembly; 101, oven; 102, heating equipment; 103, movable opening; 104, hot spraying nozzle; 105, second chassis; 11, mounting plate; 12, movable frame; 13, stabilizing rod; 14, telescopic rod; 15, control box; 16, box door; 17, shaping mold; 18, driving wheel; 19, mounting opening; 20, driving assembly; 201, double-shaft motor; 202, protective housing; 203, heat dissipation holes; 21, rotating opening; 22, support plate; 23, mounting base; 24, adjusting screw; 25, rotating ring; 26, clamping plate; 27, mounting block; 28, control switch. Detailed implementation manners

[0030] The present utility model will be further described below in conjunction with the accompanying drawings and implementation manners.

[0031] Please refer to Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 , wherein, Figure 1 is the structural schematic diagram of a preferred embodiment of the painting production line for composite material production provided by the present utility model; Figure 2 is provided by the present utility model Figure 2 The enlarged view of the A position shown; Figure 3 is provided by the present utility model Figure 2 The enlarged view of the B position shown; Figure 4 is the structural schematic diagram of the double-shaft motor provided by the present utility model; Figure 5 The structural schematic diagram of the movable opening is provided for the present utility model; Figure 6 The structural sectional view of the spraying assembly is provided for the present utility model. The painting production line for composite material production includes: shaping table 1;

[0032] The surface treatment table 3 is arranged on one side of the shaping table 1. A baking table 4 is arranged on one side of the surface treatment table 3. A painting table 5 is arranged on one side of the baking table 4. A finished product placing table 5 is arranged on one side of the painting table 5. A shaping mold 17 is installed on the top of the shaping table 1. A surface treatment frame 2 is installed on the top of the surface treatment table 3. A baking assembly 10 is installed on the top of the baking table 4. A spraying assembly 9 is installed on the top of the painting table 5;

[0033] Two support frames 7. The two support frames 7 are respectively fixedly connected to the opposite sides of the tops of the shaping table 1 and the finished product placing table 6. Two square sliding rails 8 are installed between the two support frames 7. The outer surfaces of the two square sliding rails 8 are slidably connected with a movable frame 12. An installation opening 19 is formed at the bottom of the movable frame 12. A driving assembly 20 is installed inside the installation opening 19. Driving wheels 18 are installed on both output shafts of the driving assembly 20. Rotation openings 21 are formed at the positions close to the front and the back at the bottom of the movable frame 12. A telescopic rod 14 is installed on the top of the movable frame 12. The telescopic end of the telescopic rod 14 is installed with a mounting plate 11 through a mounting block 27. A stabilizing rod 13 is installed on the top of the mounting plate 11. Support plates 22 are installed at both sides of the bottom of the mounting plate 11. Adjusting screws 24 are threadedly connected to one sides of the two support plates 22. The adjacent ends of the two adjusting screws 24 are rotatably connected with clamping plates 26 through rotating rings 25;

[0034] The stabilizing rod 13 penetrates through the movable frame 12 to increase the stability of the up-and-down movement of the mounting plate 11. The shaping mold 17 on the shaping table 1 can shape the composite material into a corresponding product. The surface treatment frame 2 can polish or clean the surface of the shaped composite material product inside. The baking assembly 10 can perform two functions of high-temperature baking and air-drying moisture. The spraying assembly 9 can perform multi-layer spraying on the surface of the composite material product. Two driving wheels 18 are installed on one side inside the rotation opening 21, and a follower wheel is installed on the other side inside the rotation opening 21, which can ensure the stability of the left-and-right movement of the movable frame 12 on the square sliding rail 8. A groove for the driving wheel 18 to move is formed at the top of the square sliding rail 8.

[0035] A control box 15 is installed on one side of one of the support frames 7. A box door 16 is rotatably connected to the other side of the control box 15. A control switch 28 is installed on one side of the other support frame 7 through a mounting base 23;

[0036] A lock is arranged on the box door 16. A power switch is installed inside the control box 15. The control switch 28 can manually control the operation of the equipment between the two support frames 7.

[0037] The driving component 20 includes a protective shell 202, a dual-axis motor 201 is installed inside the protective shell 202, and heat dissipation holes 203 are formed on both sides of the protective shell 202;

[0038] Driving wheels 18 are respectively installed on the two shafts of the dual-axis motor 201, and the heat dissipation holes 203 are for auxiliary heat dissipation.

[0039] The spraying component 9 includes a spraying frame 901, a partition curtain 902 is installed on one side inside the spraying frame 901, and spraying devices 903 are installed on the front and back of the spraying frame 901;

[0040] The partition curtain 902 has an insulating and movement-blocking effect. The partition curtain 902 is flexible and has high-temperature resistance characteristics, and will not affect the entry of the mounting plate 11.

[0041] First bottom frames 904 are installed on the front and back inner walls of the spraying frame 901, and a plurality of spraying nozzles 905 are installed on the other side of each first bottom frame 904;

[0042] Spraying nozzles 902 are also installed at positions near the front and back of the top of the inner wall of the spraying frame 901. An activity port 103 is formed at the top of the spraying frame 901 to facilitate the movement of the telescopic rod 14.

[0043] The baking component 10, the baking component 10 includes an oven 101, an activity port 103 is formed at the top of the oven 101, heating devices 102 are installed on the front and back of the oven 101, and hot spraying nozzles 104 are installed on the front and back inner walls of the oven 101 through second bottom frames 105;

[0044] Partition curtains 902 are also installed on both sides inside the oven 101. The heating device 102 can achieve intelligent temperature control, and can provide the temperature for baking and the heat for drying moisture.

[0045] The working principle of the coating production line for composite material production provided by the present utility model is as follows:

[0046] First, assemble the coating production line composed of a shaping table 1, a surface treatment table 3, a baking table 4, a painting table 5 and a finished product placement table 6. Then, install a support frame 7 on the shaping table 1 and the finished product placement table 6 respectively, and install two square slide rails 8 between the two support frames 7. After that, only need to install the movable frame 12 with driving wheels 18 on the outer surface of the two square slide rails 8, and make the driving wheels 18 contact with the tracks of the square slide rails 8 so that it can move left and right on the outer surface of the square slide rails 8. The driving wheels 18 are powered by a driving component 20. Install a telescopic rod 14 on the top of the movable frame 12. Then, only need to install the mounting plate 11 with two support plates 22 on the mounting block 27 at the telescopic end of the telescopic rod 14. And a clamping plate 26 is installed on each support plate 22 through an adjusting screw rod 24. The distance between the clamping plates 26 can be adjusted by using the adjusting screw rod 24 to clamp the composite workpiece. In actual use, after the composite material is shaped and cooled by the shaping die 17 on the shaping table 1, move the movable frame 12 to the corresponding position, and start the telescopic rod 14 to lower the mounting plate 11 to the corresponding height. Then, clamp the formed composite workpiece by the two clamping plates 26, and then retract the telescopic rod 14 to lift the clamped workpiece. Then, start the driving component 20 to make the movable frame 12 move on the outer surface of the square slide rail 8. After reaching the surface treatment table 3, start the telescopic rod 14 to lower the composite workpiece into the surface treatment frame 2 for surface treatment. After the treatment is completed, retract the telescopic rod 14 again to move it into the drying or high-temperature preheating inside the moving baking component 10. After the treatment is completed, move the composite workpiece into the spraying component 9 for multiple sprayings. After each spraying is completed, it will be moved into the baking component 10 for baking treatment. After multiple sprayings are completed, the completed composite workpiece can be moved above the finished product placement table 6. Then, start the telescopic rod 14 to lower it to the corresponding height, and then loosen the restriction of the clamping plate 26 on the composite workpiece. The product can be located on the finished product placement table 6 for re-inspection.

[0047] Compared with the related technology, the coating production line for composite material production provided by the present utility model has the following beneficial effects:

[0048] In order to facilitate the movement of composite materials between each project on the painting production line, first assemble the painting production line composed of a shaping table 1, a surface treatment table 3, a baking table 4, a painting table 5 and a finished product placement table 6. Then, install a support frame 7 on the shaping table 1 and the finished product placement table 6 respectively, and install two square slide rails 8 between the two support frames 7. After that, only need to install the movable frame 12 with driving wheels 18 on the outer surface of the two square slide rails 8, and make the driving wheels 18 contact the tracks of the square slide rails 8 so that it can move left and right on the outer surface of the square slide rails 8. The driving wheels 18 are powered by a driving assembly 20. Install a telescopic rod 14 on the top of the movable frame 12. Then, only need to install the mounting plate 11 with two support plates 22 on the mounting block 27 at the telescopic end of the telescopic rod 14. And a clamping plate 26 is installed on each support plate 22 through an adjusting screw 24. The distance between the clamping plates 26 can be adjusted by using the adjusting screw 24, so as to clamp the composite material workpiece. Through this structure, the composite material production painting production lines can be connected by the square slide rails 8 and the movable movable frame 12, so that the composite material products can be quickly moved to the corresponding painting production line projects according to the needs, which is convenient and fast, improves the painting efficiency, reduces the labor force, and avoids the damage caused by improper manual operation during the movement, which is beneficial to improving the painting effect.

[0049] The above are only the embodiments of the present invention, and do not limit the patent scope of the present invention accordingly. Any equivalent structure or equivalent process transformation made by using the content of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, shall be similarly included in the patent protection scope of the present invention.

Claims

1. A coating production line for composite material production, characterized in that, Including: Molding table; Surface treatment table, the surface treatment table is arranged on one side of the molding table, a baking table is arranged on one side of the surface treatment table, a painting table is arranged on one side of the baking table, a finished product placement table is arranged on one side of the painting table, a molding mold is installed on the top of the molding table, a surface treatment frame is installed on the top of the surface treatment table, a baking component is installed on the top of the baking table, and a spraying component is installed on the top of the painting table; Two support frames, the two support frames are respectively fixedly connected to the opposite sides of the tops of the molding table and the finished product placement table, two square slide rails are installed between the two support frames, the outer surfaces of the two square slide rails are slidably connected with a movable frame, an installation opening is opened at the bottom of the movable frame, a driving component is installed inside the installation opening, driving wheels are installed on both output shafts of the driving component, rotation openings are opened at the positions of the bottom of the movable frame close to the front and the back, a telescopic rod is installed on the top of the movable frame, the telescopic end of the telescopic rod is installed with a mounting plate through a mounting block, a stabilizing rod is installed on the top of the mounting plate, support plates are installed at both sides of the bottom of the mounting plate, adjusting screws are threadedly connected to one sides of the two support plates, and clamping plates are rotatably connected to the adjacent ends of the two adjusting screws through rotating rings.

2. The painting production line for composite material production according to claim 1, characterized in that, A control box is installed on one side of one of the support frames, a box door is rotatably connected to the other side of the control box, and a control switch is installed on one side of the other support frame through a mounting base.

3. The painting production line for composite material production according to claim 1, characterized in that, The driving component includes a protective shell, a dual-axis motor is installed inside the protective shell, and heat dissipation holes are opened on both sides of the protective shell.

4. The painting production line for composite material production according to claim 1, wherein The spraying component includes a spraying frame, a partition curtain is installed on one side inside the spraying frame, and spraying devices are installed on the front and the back of the spraying frame.

5. The painting production line for composite material production according to claim 4, wherein, First bottom frames are installed on the front and the back of the inner wall of the spraying frame, and a plurality of spraying nozzles are installed on the other side of each first bottom frame.

6. The coating production line for composite material production according to claim 1, characterized in that, The baking component, the baking component includes an oven, a movable opening is opened at the top of the oven, heating devices are installed on the front and the back of the oven, and hot air spraying nozzles are installed on the front and the back of the inner wall of the oven through second bottom frames.