Quantitative zoning blanking framework for product inspection and identification and detection device

By designing the cutting guide groove structure, partitioned guide components and electronic control structure, the problem of difficulty in achieving a specific quantity of partitioned loading in the surface defect detection of product parts is solved, and quantitative partitioned loading and automated control are realized, which improves detection efficiency and functional practicality.

CN223128650UActive Publication Date: 2025-07-22SUZHOU YINGSAI VISUAL INSPECTION CO LTD
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Patent Information

Application Number
CN202422240394.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-12
Publication Date
2025-07-22
Estimated Expiration
2034-09-12

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Abstract

The utility model discloses a quantitative zoning blanking framework and identification detection device used for product inspection, comprising a blanking guide groove structure used for butt joint detection product blanking; and the partitioned material guide assembly structure comprises two groups of material guide channel seats which can be vertically rotated and correspondingly communicate with the discharging guide groove structure, and a material guide baffle for blocking one group of material guide channel seats in a switchable manner. The technical problems that in the prior art, when surface defects of product parts are recognized and detected, it is difficult for corresponding equipment to guarantee that discharging and storing are conducted according to a specific number in a partitioned mode, and the overall function flexibility is poor are solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of product defect detection, and more specifically, to a quantitative partition blanking structure and an identification detection device for product inspection. Background Art

[0002] Currently, in the field of industrial manufacturing, the surfaces of formed products are often affected by various factors such as incorrect processes, accidental bumps, or raw materials, equipment, and environment, resulting in various types of defects, which reduce the product performance and service life. Therefore, identifying and detecting surface defects of products to remove defective ones is the key to ensuring the quality of industrial products.

[0003] In the prior art, when identifying and detecting surface defects of some product parts, especially during the detection and blanking process, the current equipment is difficult to ensure blanking and storage in specific quantity partitions, resulting in the need for manual re-counting in subsequent processes, with high operation difficulty and being unfavorable for controlling operation costs. Summary of the Utility Model

[0004] Therefore, the utility model provides a quantitative partition blanking structure and an identification detection device for product inspection to solve the technical problem that in the prior art, when identifying and detecting surface defects of product parts, the corresponding equipment is difficult to ensure blanking and storage in specific quantity partitions, and the overall functional flexibility is poor.

[0005] To achieve the above object, the utility model provides the following technical solutions:

[0006] A quantitative partition blanking structure for product inspection, comprising:

[0007] A blanking guide groove structure for docking and blanking the inspected products;

[0008] A partition guiding component structure, including two guiding channel seats that can be vertically rotated and correspondingly communicate with the blanking guide groove structure, and a guiding baffle that can switch to block one of the guiding channel seats.

[0009] Based on the above technical solutions, the following further explanations are made for the utility model:

[0010] As a further solution of the utility model,

[0011] The blanking guide groove structure is set as a linearly extended U-shaped guide groove;

[0012] The inlet end of the U-shaped blanking guide groove structure is correspondingly and continuously connected to the outlet end of the inspection product feeding path.

[0013] As a further solution of the utility model,

[0014] The partitioned material guiding assembly structure includes a transfer material guiding structure and a transfer driving structure;

[0015] The indexing material guiding structure comprises the material guiding channel seat;

[0016] One end of the two groups of material guide channel seats are respectively connected and assembled to the outlet end of the U-shaped material discharge guide groove structure;

[0017] The kinetic energy output end of the indexing drive structure is connected and assembled with the other end of the two groups of material guiding channel seats.

[0018] As a further solution of the utility model,

[0019] The indexing material guiding structure further includes an indexing hinge and an indexing driving rod;

[0020] One end of the two groups of the material guide channel seats are respectively and one by one correspondingly arranged at the outlet end of the U-shaped material discharge guide groove structure through the two groups of the transfer hinge transfer assembly;

[0021] The indexing drive rod is fixedly assembled between the bottom sides of the other ends of the two groups of the material guiding channel seats, and the indexing drive rod is connected to the kinetic energy output end of the indexing drive structure by an adapter assembly.

[0022] As a further solution of the utility model,

[0023] The indexing drive structure comprises a push rod positioning seat, a motor push rod and a transmission connecting rod;

[0024] The push rod positioning seat is adapted to be assembled between the two sets of the material guide channel seats on the opposite sides;

[0025] The base of the motor push rod is fixedly assembled on the push rod positioning seat, and the push-pull end of the motor push rod is connected to one end of the transmission connecting rod by a transfer assembly, and the other end of the transmission connecting rod is connected to the indexing drive rod by a transfer assembly.

[0026] As a further solution of the utility model,

[0027] The partitioned material guiding component structure further includes:

[0028] The material blocking and guiding structure comprises a driving motor and the material guiding baffle;

[0029] The base of the driving motor is fixedly mounted on the bottom of the outlet end of the U-shaped material discharge guide groove structure, and the rotational kinetic energy output end of the driving motor extends through the inner side of the U-shaped material discharge guide groove structure;

[0030] One end of the material guiding baffle is fixedly connected to the rotational kinetic energy output end of the driving motor, and the material guiding baffle can be switched to be correspondingly arranged with the inlet end of one group of the material guiding channel seats, and one group of the material guiding channel seats is blocked by the material guiding baffle.

[0031] As a further solution of the present utility model, it further includes:

[0032] A partitioned material storage structure, which is provided with at least four counting material storage bins. The at least four counting material storage bins are combined and arranged in a rectangle, and product parts are stored in a partitioned manner through the partitioned material storage structure.

[0033] An identification and detection device includes the quantitative partitioned blanking framework for product inspection described above.

[0034] As a further solution of the present utility model, it further includes:

[0035] An electric control structure, which includes a power module and a control module connected by a circuit;

[0036] The control output end of the control module is connected to the input end of a relay through a circuit, and the output end of the relay is respectively connected to the partitioned material guiding component structure through a circuit.

[0037] The present utility model has the following beneficial effects:

[0038] The device can realize rotatable material guiding for normal products passing the inspection through the cooperation of the blanking guide groove structure, the indexing material guiding structure, the indexing driving structure and the blocking material guiding structure, and then can complete quantitative partitioned blanking corresponding to the partitioned material storage structure, thereby effectively improving the detection operation efficiency and functional practicability. Description of the Drawings

[0039] In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. The structures, ratios, sizes, etc. shown in this specification are only used to cooperate with the content disclosed in the specification for those who are familiar with this technology to understand and read. Any modification of the structure, change of the proportional relationship or adjustment of the size, without affecting the effects that the present utility model can produce and the purposes that can be achieved, should still fall within the scope that the technical content disclosed by the present utility model can cover.

[0040] Figure 1 It is an overall axonometric structure schematic diagram corresponding to one side direction of the quantitative partitioned blanking framework and the identification and detection device for product inspection provided by the embodiment of the present utility model.

[0041] Figure 2Schematic diagram of the overall axonometric structure corresponding to the other side direction of the quantitative partition feeding structure and the identification and detection device for product inspection provided by the embodiment of the present invention.

[0042] Figure 3 For the quantitative partition feeding structure and the identification and detection device for product inspection provided by the embodiment of the present invention Figure 2 Partial enlarged schematic view at position A in

[0043] Figure 4 Schematic diagram of the assembly structure of the quantitative partition feeding structure corresponding to the feeding chute structure and the indexing feeding structure provided by the embodiment of the present invention.

[0044] In the drawings, the list of components represented by each reference numeral is as follows:

[0045] Feeding chute structure 1; partition storage structure 2;

[0046] Indexing feeding structure 3: feeding channel seat 31, indexing hinge 32, indexing drive rod 43;

[0047] Indexing drive structure 4: push rod positioning seat 41, motor push rod 42, transmission connecting rod 43;

[0048] Partitioning and guiding structure 5: drive motor 51, guiding baffle 52. Detailed implementation manners

[0049] The following specific embodiments illustrate the implementation manners of the present invention. Those skilled in the art can easily understand other advantages and effects of the present invention from the content disclosed in this specification. Obviously, the described embodiments are part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0050] The terms such as "upper", "lower", "left", "right", "middle" and the like cited in this specification are only for the convenience of description and are not used to limit the scope of implementation of the present invention. The change or adjustment of their relative relationships shall also be regarded as the scope of implementation of the present invention without substantial change in the technical content.

[0051] Such as Figures 1 to 4As shown, the embodiment of the utility model provides a quantitative partitioned material unloading structure for product inspection and an identification and detection device including the quantitative partitioned material unloading structure, wherein the quantitative partitioned material unloading structure includes a material unloading guide groove structure 1, a partitioned material storage structure 2, a transfer material guide structure 3, a transfer drive structure 4 and a barrier material guide structure 5, which are used to realize indexable material guiding through the coordination of the material unloading guide groove structure 1, the transfer material guide structure 3, the transfer drive structure 4 and the barrier material guide structure 5 with the normal product parts that have passed the docking inspection, and then can complete the quantitative partitioned material unloading corresponding to the partitioned material storage structure 2, thereby effectively ensuring the overall product inspection operation efficiency and enhancing the overall functional practicality. The specific settings are as follows:

[0052] Please refer to Figures 1 to 4 The material discharge guide groove structure 1 is configured as a linearly extended U-shaped material discharge guide groove, and the inlet end of the U-shaped material discharge guide groove structure 1 is correspondingly connected to the material delivery outlet end of the identification and detection device, so as to use the material discharge guide groove structure 1 as the structural basis for detecting product discharge.

[0053] The partitioned material storage structure 2 is provided with at least four groups of counting material storage bins, and the at least four groups of counting material storage bins are arranged in a rectangular shape to quantitatively store product parts in partitions through the partitioned material storage structure 2 .

[0054] The transfer material guiding structure 3 includes a material guiding channel seat 31, a transfer hinge 32 and a transfer driving rod 43; wherein, the material guiding channel seat 31 is provided with two groups, and one end portion of the two groups of the material guiding channel seats 31 are respectively and one-to-one connected and assembled at the outlet end of the U-shaped material discharge guide groove structure 1 through the two groups of the transfer hinges 32; the transfer driving rod 43 is fixedly assembled between the bottom sides of the other ends of the two groups of the material guiding channel seats 31, so as to synchronously drive the two groups of material guiding channel seats 31 to turn to the two groups of counting storage bins at the far end or the near end through the transfer driving rod 43 to realize the transfer switching material guiding.

[0055] Specifically, the indexing drive structure 4 includes a push rod positioning seat 41, a motor push rod 42 and a transmission connecting rod 43; wherein the push rod positioning seat 41 is transfer-assembled and arranged between the two sets of the material guide channel seats 31 on the opposite side; the base of the motor push rod 42 is fixedly assembled on the push rod positioning seat 41, and the push-pull end of the motor push rod 42 is transfer-assembled and connected to one end of the transmission connecting rod 43, and the other end of the transmission connecting rod 43 is transfer-assembled and connected to the indexing drive rod 43, so as to realize the motor push rod 4 When releasing the push-pull end, the two groups of material guide channel seats 31 can rotate toward the two groups of counting material storage bins at the near end based on their own weight and the indexing hinge 32, until the two groups of material guide channel seats 31 are turned to the right position and further stopped by the transmission connecting rod 43 and the motor push rod 42. At the same time, when the motor push rod 42 retracts its push-pull end, the push-pull end of the motor push rod 42 can adjust the angle adaptively based on the push rod positioning seat 41 and further pull the indexing driving rod 43 through the transmission connecting rod 43, and then the indexing driving rod 43 drives the two groups of material guide channel seats 31 to rotate toward the two groups of counting material storage bins at the far end.

[0056] Please continue to refer to Figure 1 and Figure 4 The material blocking and guiding structure 5 includes a driving motor 51 and a material guiding baffle 52; wherein, the base of the driving motor 51 is fixedly assembled at the bottom of the outlet end of the U-shaped material discharge guide groove structure 1, and the rotational kinetic energy output end of the driving motor 51 extends through the inner side of the U-shaped material discharge guide groove structure 1; one end of the material guiding baffle 52 is transmission-fixedly connected to the rotational kinetic energy output end of the driving motor 51, and the material guiding baffle 52 can be switched to correspond to the inlet end of one group of the material guiding channel seats 31, so as to use the material guiding baffle 52 to block one group of the material guiding channel seats 31, thereby realizing separate feeding of one group of counting storage bins at the far end or the near end, further ensuring the accuracy of quantitative partitioned storage of product parts.

[0057] It should be noted that the identification and detection device also includes an electrical control structure, which includes a power supply module and a control module connected through a circuit. The control module can be selected but is not limited to a single-chip microcomputer control board of model AT80C51 and a microcontroller of model STM32, and the control output end of the control module is connected to the input end of a relay through a circuit, and the output end of the relay is respectively connected to the motor push rod 42 in the transfer drive structure 4 and the drive motor 51 in the barrier material guiding structure 5 through a circuit, and the counting sensor built into the counting storage bin is connected to the control input end of the control module through a circuit, so as to realize the automatic control function of the overall architecture.

[0058] Although the present utility model has been described in detail with general descriptions and specific embodiments above, based on the present utility model, some modifications or improvements can be made, which are obvious to those skilled in the art. Therefore, these modifications or improvements made without departing from the spirit of the present utility model all fall within the scope of protection required by the present utility model.

Claims

1. A quantitative partitioned blanking architecture for product inspection, characterized in that, include: The material guide groove structure is used for unloading the products for docking and inspection; The partitioned material guiding component structure comprises two groups of material guiding channel seats which can be vertically rotated and correspondingly connected to the material discharge guide groove structure, and a material guiding baffle plate which can switchably block one group of the material guiding channel seats.

2. The quantitative partitioned material unloading structure for product inspection according to claim 1 is characterized in that: The material discharge guide trough structure is configured as a linearly extending U-shaped material guide trough; The inlet end of the U-shaped material discharge guide groove structure is correspondingly connected to the outlet end of the detection product conveying path.

3. The quantitative partitioned material unloading structure for product inspection according to claim 2 is characterized in that: The partitioned material guiding assembly structure includes a transfer material guiding structure and a transfer driving structure; The indexing material guiding structure comprises the material guiding channel seat; One end of the two groups of material guide channel seats are respectively connected and assembled to the outlet end of the U-shaped material discharge guide groove structure; The kinetic energy output end of the indexing drive structure is connected and assembled with the other end of the two groups of material guiding channel seats.

4. The quantitative partitioned material unloading structure for product inspection according to claim 3 is characterized in that: The indexing material guiding structure further includes an indexing hinge and an indexing driving rod; One end of the two groups of the material guide channel seats are respectively and one by one correspondingly arranged at the outlet end of the U-shaped material discharge guide groove structure through the two groups of the transfer hinge transfer assembly; The indexing drive rod is fixedly assembled between the bottom sides of the other ends of the two groups of the material guiding channel seats, and the indexing drive rod is connected to the kinetic energy output end of the indexing drive structure by an adapter assembly.

5. The quantitative partitioned material unloading structure for product inspection according to claim 4 is characterized in that: The indexing drive structure comprises a push rod positioning seat, a motor push rod and a transmission connecting rod; The push rod positioning seat is adapted to be assembled between the two sets of the material guide channel seats on the opposite sides; The base of the motor push rod is fixedly assembled on the push rod positioning seat, and the push-pull end of the motor push rod is connected to one end of the transmission connecting rod by a transfer assembly, and the other end of the transmission connecting rod is connected to the indexing drive rod by a transfer assembly.

6. The quantitative partitioned material unloading structure for product inspection according to claim 5, characterized in that: The partitioned material guiding component structure further includes: The material blocking and guiding structure comprises a driving motor and the material guiding baffle; The base of the driving motor is fixedly mounted on the bottom of the outlet end of the U-shaped material discharge guide groove structure, and the rotational kinetic energy output end of the driving motor extends through the inner side of the U-shaped material discharge guide groove structure; One end of the material guide baffle is transmission-fixedly connected to the rotational kinetic energy output end of the drive motor, and the material guide baffle can be switched to correspond to the inlet end of one group of the material guide channel seats, so that one group of the material guide channel seats is blocked by the material guide baffle.

7. The quantitative partitioned blanking architecture for product inspection according to claim 6, wherein, Also includes: The partitioned material storage structure is provided with at least four groups of counting material storage bins, and the at least four groups of counting material storage bins are assembled into a rectangular arrangement, and product parts are stored in partitions through the partitioned material storage structure.

8. An identification and detection device, characterized in that, It includes a quantitative partition blanking architecture for product inspection as described in any one of claims 1-7.

9. The recognition and detection device according to claim 8, characterized in that It further includes: An electric control structure, including a power module and a control module connected by a circuit; The control output end of the control module is connected to the input end of a relay through a circuit, and the output end of the relay is respectively connected to the partition material guiding component structure through a circuit.