Shot blasting particle screening equipment
By using fixing devices and cutting devices in the shot peening particle screening equipment and controlling the fall of shot peening particles in combination with a servo motor, the material accumulation problem is solved and the efficiency and effect of the screening machine is improved.
Patent Information
- Application Number
- CN202422173049.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-05
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-09-05
AI Technical Summary
During the screening process of shot peening particles, it is difficult for staff to control the amount of material pouring, resulting in accumulation, affecting the working efficiency and use effect of the screening machine.
The shot peening particle screening equipment including a screening machine, a cutting device and a fixing device are used to install the cutting device through the fixing device, and the drop amount and rate of the shot peening particles are controlled by a servo motor, and the discharge is stabilized with the stopper and the protective ring to prevent accumulation.
It realizes efficient screening of shot peening particles, reduces accumulation phenomenon, and improves the use effect and working efficiency of the screening machine.
Smart Images

Figure CN223128655U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of shot peening particle screening, in particular to a shot peening particle screening device. Background Art
[0002] In the processing of steel members, it is necessary to first perform shot peening on the oxide layer and rust of the steel members before spraying. Shot peening cleaning uses the high-pressure gas in the shot peening nozzle to mix with the shot peening particles to generate an impact force, and blows the shot peening particles onto the surface of the steel to be processed at a very high ray speed, generating a striking and grinding effect to remove the oxide layer and rust on the surface of the steel. Therefore, in the production process of shot peening particles, it is necessary to screen them to remove impurities or defective products contained in the materials.
[0003] When the traditional screening machine is in use, first start the screening machine, then pour the shot peening particle material onto the screen above the surface of the screening machine, and then screen the shot peening particles during the vibration operation of the screening machine, and then output the qualified products and the impurities and defective products from different discharge pipes, so as to complete the screening of the shot peening particles. However, it is found in the actual use process that when pouring the shot peening particle material onto the screen, it is difficult for the staff to control the amount of the material poured, which is easy to cause the accumulation of the material, thus increasing the burden on the screening machine and affecting the working efficiency and use effect of the screening machine. Content of the Utility Model
[0004] The utility model provides a shot peening particle screening device to solve the problem that when pouring the shot peening particle material onto the screen, it is difficult for the staff to control the amount of the material poured, which is easy to cause the accumulation of the material, thus increasing the burden on the screening machine and affecting the working efficiency and use effect of the screening machine.
[0005] To achieve the above purpose, the utility model adopts the following technical scheme: a shot peening particle screening device, including a screening machine, a feeding device and a fixing device. Two discharge pipes are fixedly connected to the surface of the screening machine, and a screen is arranged on the inner wall of the screening machine. The feeding device is installed on the surface of the screening machine by means of the fixing device, and the fixing device assembles the feeding device on the upper surface of the screening machine. The feeding device includes a hopper and a stop block, and the stop block and the feeding hopper cooperate to control the feeding speed of the shot peening onto the screen on the surface of the screening machine.
[0006] The effects achieved by the above components are as follows: When screening shot peening particles using a screening machine, first install the feeding device on the surface of the screening machine using the fixing device, then pour the shot peening particles into the feeding device, then start the screening machine to make it operate, then make the falling amount and rate of the shot peening more stable through the feeding device, then perform screening on the screen, and finally the qualified products and defective and impurity products go out from different discharge pipes. At this time, the screening machine can screen the shot peening particles more efficiently, and it is not easy to have the phenomenon of particle accumulation, which affects the normal use of the screening machine, increases the operating burden of the screening machine, and improves the use effect and working efficiency of the screening machine.
[0007] Preferably, the hopper is installed on the surface of the screening machine by means of a fixing device. A hole is provided on one side of the hopper close to the screening machine. A mounting plate is fixedly connected to the surface of the hopper. A screw rod is inserted through the surface of the mounting plate. A first gear is threadedly connected to the arc surface of the screw rod. The first gear rotates on the surface of the mounting plate. A servo motor is fixedly connected to the surface of the mounting plate. A second gear is fixedly connected to the output end of the servo motor. The first gear meshes with the second gear. A stop block is fixedly connected to the side of the screw rod close to the screening machine. A protective cover is fixedly connected to the surface of the mounting plate. The protective cover covers the surfaces of the first gear and the second gear.
[0008] The effects achieved by the above components are as follows: The screening machine can screen the shot peening particles more efficiently, and it is not easy to have the phenomenon of particle accumulation, which affects the normal use of the screening machine, increases the operating burden of the screening machine, and improves the use effect and working efficiency of the screening machine.
[0009] Preferably, a protective ring is fixedly connected to the arc surface of the stop block. The protective ring is a rubber ring.
[0010] The effects achieved by the above components are as follows: Through the setting of the protective ring, when the stop block shields the hole of the hopper, it contacts the inner wall of the hopper more stably, and it is not easy to generate gaps, and the shot peening feeding rate in the hopper can be controlled more precisely.
[0011] Preferably, a stabilizing component is arranged on the arc surface of the screw rod, and the stabilizing component makes the stop block move stably when controlling the shot peening feeding up and down.
[0012] The effects achieved by the above components are as follows: Through the setting of the stabilizing component, the shot peening can be better poured onto the screen of the screening machine through the feeding device for screening, and the use effect and working efficiency of the screening machine are improved.
[0013] Preferably, the stabilizing component includes a bearing. The inner ring of the bearing is fixedly connected to the screw rod, and the outer ring of the bearing is fixedly connected to a stabilizing plate. The cross-section of the stabilizing plate is in a "U" shape. Stabilizing holes are respectively formed on the surface of the mounting plate on both sides of the screw rod, and the stabilizing plate is slidably connected to the inner wall of the stabilizing hole.
[0014] The effects achieved by the above components are as follows: When the screw rod moves up and down driven by the servo motor, the bearing will rotate, and the stabilizing plate on the outer ring of the bearing will slide in the stabilizing holes on the surface of the mounting plate, thereby enabling the stopper on the screw rod to move more stably, better controlling the opening and closing of the holes in the hopper, and improving the use effect of the feeding device.
[0015] Preferably, the fixing device includes two assembly frames, which are respectively fixedly connected to the surface of the screening machine. Assembly plates are respectively inserted into the inner walls of the two assembly frames, and the assembly plates are fixedly connected to the surface of the hopper. Bolts are respectively threadedly connected through the surfaces of the two assembly frames, and the bolts are inserted through the surface of the assembly plate.
[0016] The effects achieved by the above components are as follows: When the feeding device is in use, it can be assembled more conveniently, facilitating use, and at the same time, it is also convenient to repair and maintain the feeding assembly, ensuring the normal use of the feeding device.
[0017] Preferably, a knob is fixedly connected to the surface of the bolt, and a number of anti-slip protrusions are provided on the surface of the knob.
[0018] The effects achieved by the above components are as follows: Through the setting of the knob, the bolt is more convenient to use, and the feeding device can be assembled more conveniently, improving the convenience of using the feeding device.
[0019] Preferably, reinforcing blocks are respectively fixedly connected to both sides of the surface of the assembly plate, and reinforcing grooves are respectively formed on both sides of the surface of the two assembly frames. The reinforcing blocks are engaged with the inner walls of the reinforcing grooves.
[0020] The effects achieved by the above components are as follows: Through the engagement setting of the reinforcing blocks and the reinforcing grooves, the connection strength between the assembly plate and the assembly frame is further improved, thereby making the position of the hopper more stable and improving the use effect of the fixing device.
[0021] In summary, the beneficial effects of the present utility model are as follows:
[0022] The screening machine can screen the shot peening particles more efficiently, and it is not easy to have the phenomenon of particle accumulation, which affects the normal use of the screening machine, increases the operating burden of the screening machine, and improves the use effect and working efficiency of the screening machine. Description of the Drawings
[0023] Figure 1 Schematic three-dimensional structure diagram of the present utility model;
[0024] Figure 2 Schematic three-dimensional structure diagram at the hopper position of the present utility model;
[0025] Figure 3 Schematic three-dimensional structure diagram at the position of the stopper of the present utility model;
[0026] Figure 4 Schematic three-dimensional structure diagram of the fixing device of the present utility model.
[0027] Legend: 1. Screening machine; 2. Discharge pipe; 3. Screen; 4. Feeding device; 41. Hopper; 42. Mounting plate; 43. Screw; 44. First gear; 45. Servo motor; 46. Second gear; 47. Stopper; 48. Protective ring; 49. Protective cover; 5. Fixing device; 51. Assembly plate; 52. Assembly frame; 53. Bolt; 54. Knob; 55. Reinforcement groove; 56. Reinforcement block; 6. Stabilizing assembly; 61. Bearing; 62. Stabilizing plate; 63. Stabilizing hole. Detailed implementation manners
[0028] Referring to Figure 1 As shown, this embodiment discloses a shot peening particle screening device, including a screening machine 1, a feeding device 4 and a fixing device 5. Two discharge pipes 2 are fixedly connected to the surface of the screening machine 1. A screen 3 is arranged on the inner wall of the screening machine 1. The feeding device 4 is installed on the surface of the screening machine 1 by means of the fixing device 5. In fact, the fixing device 5 assembles the feeding device 4 on the upper surface of the screening machine 1. The feeding device 4 includes a hopper 41 and a stopper 47. The stopper 47 and the hopper 41 are used in cooperation to control the feeding speed of the shot peening falling on the screen 3 on the surface of the screening machine 1. When using the screening machine 1 to screen the shot peening particles, first use the fixing device 5 to install the feeding device 4 on the surface of the screening machine 1, then pour the shot peening particles into the feeding device 4, then start the screening machine 1 to make it operate, then make the falling amount and rate of the shot peening more stable through the feeding device 4, then perform screening on the screen 3, and finally remove the qualified products and defective product impurities from different discharge pipes 2. At this time, the screening machine 1 can screen the shot peening particles more efficiently, and it is not easy to have the occurrence of particle accumulation, which affects the normal use of the screening machine 1 and increases the operating burden of the screening machine 1, improving the use effect and working efficiency of the screening machine 1.
[0029] Referring to Figure 1 and Figure 2 and Figure 3As shown in the figure, in this embodiment, the hopper 41 is installed on the surface of the screening machine 1 by means of a fixing device 5. A hole is provided on one side of the hopper 41 close to the screening machine 1. A mounting plate 42 is fixedly connected to the surface of the hopper 41. A screw 43 is inserted through the surface of the mounting plate 42. A first gear 44 is threadedly connected to the arc surface of the screw 43. The first gear 44 rotates on the surface of the mounting plate 42. A servo motor 45 is fixedly connected to the surface of the mounting plate 42. The output end of the servo motor 45 is fixedly connected to a second gear 46. The first gear 44 meshes with the second gear 46. A stopper 47 is fixedly connected to the side of the screw 43 close to the screening machine 1. A protective cover 49 is fixedly connected to the surface of the mounting plate 42. The protective cover 49 covers the surfaces of the first gear 44 and the second gear 46. When shot peening is fed from the hopper 41, the servo motor 45 on the mounting plate 42 is started, so that the second gear 46 on the output end of the servo motor 45 rotates, thereby driving the first gear 44 on the mounting plate 42 to rotate, causing the screw 43 on the mounting plate 42 to move upward, and the stopper 47 at the hole of the hopper 41 to move upward. At this time, the shot peening particles will fall and land on the screen 3 for corresponding screening work. At this time, the screening machine 1 can screen the shot peening particles more efficiently, and it is not easy to have particle accumulation, which affects the normal use of the screening machine 1, increases the operating burden of the screening machine 1, and improves the use effect and working efficiency of the screening machine 1.
[0030] Referring to Figure 1 and Figure 2 as well as Figure 3 As shown in the figure, in this embodiment, a protective ring 48 is fixedly connected to the arc surface of the stopper 47. The protective ring 48 is a rubber ring. Through the setting of the protective ring 48, when the stopper 47 shields the hole of the hopper 41, it contacts the inner wall of the hopper 41 more stably, and it is not easy to generate gaps, and the feeding rate of the shot peening in the hopper 41 can be controlled more precisely. A stabilizing component 6 is arranged on the arc surface of the screw 43. The stabilizing component 6 enables the stopper 47 to move stably during lifting to control the shot peening feeding. Through the setting of the stabilizing component 6, the shot peening can be better poured onto the screen 3 of the screening machine 1 by means of the feeding device 4 for screening, improving the use effect and working efficiency of the screening machine 1.
[0031] Referring to Figure 1 and Figure 2 as well as Figure 3As shown in the figure, this embodiment discloses that the stabilizing component 6 includes a bearing 61. The inner ring of the bearing 61 is fixedly connected to the screw rod 43, and the outer ring of the bearing 61 is fixedly connected to a stabilizing plate 62. The cross-section of the stabilizing plate 62 is in a "U" shape. Stabilizing holes 63 are respectively formed on the surface of the mounting plate 42 on both sides of the screw rod 43. The stabilizing plate 62 is slidably connected to the inner wall of the stabilizing hole 63. When the screw rod 43 moves up and down driven by the servo motor 45, the bearing 61 will rotate, and the stabilizing plate 62 on the outer ring of the bearing 61 will slide in the stabilizing hole 63 on the surface of the mounting plate 42, thereby enabling the stopper 47 on the screw rod 43 to move more stably, better controlling the opening and closing of the hole of the hopper 41, and improving the use effect of the feeding device 4.
[0032] Referring to Figure 1 and Figure 4 As shown in the figure, this embodiment discloses that the fixing device 5 includes two assembly frames 52. The two assembly frames 52 are respectively fixedly connected to the surface of the screening machine 1. Assembly plates 51 are respectively inserted into the inner walls of the two assembly frames 52. The assembly plates 51 are fixedly connected to the surface of the hopper 41. Threaded bolts 53 respectively penetrate through the surfaces of the two assembly frames 52. The bolts 53 penetrate through the surface of the assembly plate 51. When using the fixing device 5 to install the feeding device 4, first insert the two assembly plates 51 fixedly connected to the hopper 41 into the inner walls of the two assembly frames 52 on the surface of the screening machine 1 respectively, and then thread the bolts 53 with the surfaces of the assembly frames 52 and make the bolts 53 penetrate through the assembly plates 51 to stabilize the position of the assembly plates 51. At this time, when the feeding device 4 is in use, it can be assembled more conveniently, is convenient to use, and is also convenient for overhaul and maintenance of the feeding assembly, ensuring the normal use of the feeding device 4.
[0033] Referring to Figure 1 and Figure 4 As shown in the figure, this embodiment discloses that a knob 54 is fixedly connected to the surface of the bolt 53, and a plurality of anti-slip protrusions are provided on the surface of the knob 54. Through the setting of the knob 54, the bolt 53 is more convenient to use, and the feeding device 4 can be assembled more conveniently, improving the convenience of use of the feeding device 4. Reinforcing blocks 56 are respectively fixedly connected to both sides of the surface of the assembly plate 51, and reinforcing grooves 55 are respectively formed on both sides of the surfaces of the two assembly frames 52. The reinforcing blocks 56 are engaged with the inner walls of the reinforcing grooves 55. Through the engagement setting of the reinforcing blocks 56 and the reinforcing grooves 55, the connection strength between the assembly plate 51 and the assembly frame 52 is further improved, thereby making the position of the hopper 41 more stable and improving the use effect of the fixing device 5.
[0034] Working principle: When screening shot peening particles using the screening machine 1, first install the feeding device 4 on the surface of the screening machine 1 using the fixing device 5. Then pour the shot peening particles into the feeding device 4. Next, start the screening machine 1 to make it operate. At the same time, start the servo motor 45 on the mounting plate 42 to make the second gear 46 on the output end of the servo motor 45 rotate, thereby driving the first gear 44 on the mounting plate 42 to rotate, causing the screw 43 on the mounting plate 42 to move upward and the block 47 at the hole of the hopper 41 to move upward. At this time, the shot peening particles will fall and land on the screen 3 for corresponding screening work. At this time, the screening machine 1 can screen the shot peening particles more efficiently, and it is not easy to have the phenomenon of particle accumulation, which affects the normal use of the screening machine 1, increases the operating burden of the screening machine 1, and improves the use effect and working efficiency of the screening machine 1.
[0035] When installing the feeding device 4 using the fixing device 5, first insert the two assembly plates 51 fixedly connected to the hopper 41 into the inner walls of the two assembly frames 52 on the surface of the screening machine 1 respectively. Then thread the bolt 53 onto the surface of the assembly frame 52 and make the bolt 53 penetrate through the assembly plate 51 to stabilize the position of the assembly plate 51. At this time, when the feeding device 4 is in use, it can be assembled more conveniently, is easy to use, and is also convenient for overhaul and maintenance of the feeding assembly, ensuring the normal use of the feeding device 4.
Claims
1. A shot peening particle screening device, comprising a screening machine (1), a feeding device (4) and a fixing device (5), characterized in that: Two discharge pipes (2) are fixedly connected to the surface of the screening machine (1). A screen mesh (3) is arranged on the inner wall of the screening machine (1). The feeding device (4) is installed on the surface of the screening machine (1) by means of a fixing device (5). In fact, the fixing device (5) assembles the feeding device (4) on the upper surface of the screening machine (1). The feeding device (4) includes a hopper (41) and a stop block (47). The stop block (47) and the feeding hopper (41) are used in cooperation to control the feeding speed of the shot peening falling on the screen mesh (3) on the surface of the screening machine (1).
2. The shot peening particle screening device according to claim 1, characterized in that: The hopper (41) is installed on the surface of the screening machine (1) by means of a fixing device (5). A hole is opened on one side of the hopper (41) close to the screening machine (1). A mounting plate (42) is fixedly connected to the surface of the hopper (41). A screw rod (43) is inserted through the surface of the mounting plate (42). A first gear (44) is threadedly connected to the arc surface of the screw rod (43). The first gear (44) rotates on the surface of the mounting plate (42). A servo motor (45) is fixedly connected to the surface of the mounting plate (42). A second gear (46) is fixedly connected to the output end of the servo motor (45). The first gear (44) meshes with the second gear (46). A stop block (47) is fixedly connected to the side of the screw rod (43) close to the screening machine (1). A protective cover (49) is fixedly connected to the surface of the mounting plate (42). The protective cover (49) covers the surfaces of the first gear (44) and the second gear (46).
3. The shot peening particle screening device according to claim 2, wherein: A protective ring (48) is fixedly connected to the arc surface of the stop block (47). The protective ring (48) is a rubber ring.
4. The shot peening particle screening device according to claim 3, characterized in that: A stabilizing component (6) is arranged on the arc surface of the screw rod (43). The stabilizing component (6) enables the stop block (47) to move stably during the lifting control of the shot peening feeding.
5. The shot peening particle screening device according to claim 4, characterized in that: The stabilizing component (6) includes a bearing (61). The inner ring of the bearing (61) is fixedly connected to the screw rod (43). The outer ring of the bearing (61) is fixedly connected to a stabilizing plate (62). The cross section of the stabilizing plate (62) is in a "U" shape. Stabilizing holes (63) are respectively opened on the surface of the mounting plate (42) at both sides of the screw rod (43). The stabilizing plate (62) is slidably connected to the inner walls of the stabilizing holes (63).
6. The shot peening particle screening device according to claim 1, wherein: The fixing device (5) includes two assembly frames (52). The two assembly frames (52) are respectively fixedly connected to the surface of the screening machine (1). Assembly plates (51) are respectively inserted into the inner walls of the two assembly frames (52). The assembly plates (51) are fixedly connected to the surface of the hopper (41). Bolts (53) are respectively threaded through the surfaces of the two assembly frames (52). The bolts (53) are inserted through the surfaces of the assembly plates (51).
7. A shot peening particle screening device according to claim 6, characterized in that: A knob (54) is fixedly connected to the surface of the bolt (53). A number of anti-slip protrusions are provided on the surface of the knob (54).
8. A shot peening particle screening device according to claim 6, characterized in that: Reinforcing blocks (56) are fixedly connected to both sides of the surface of the assembly plate (51), reinforcing grooves (55) are respectively formed on both sides of the surface of the two assembly frames (52), and the reinforcing blocks (56) are clamped with the inner walls of the reinforcing grooves (55).