A mineral casting batch plant
By introducing slide bars, scrapers, and limiting mechanisms into the mineral casting batching equipment, combined with a vibration motor, the problem of screen plate clogging was solved, achieving efficient screen plate flow and product quality control, ensuring normal equipment operation and product quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- 维致新材料科技(南通)有限公司
- Filing Date
- 2023-08-29
- Publication Date
- 2026-05-01
AI Technical Summary
In existing technologies, the sieve plates of mineral casting batching equipment are prone to reduced flowability due to the accumulation of batching particles, which affects the normal use of the equipment.
The system employs a combination of sliding rods, scraper plates, first push rods, and baffles. A vibrating motor drives the screening plate to vibrate, and a ratchet and limit mechanism are used to rotate the baffles. Combined with the scraper plates, the system pushes the accumulated materials to prevent blockages and controls particle size through the screening plate to improve product quality.
It effectively prevents screen plate clogging, improves screen plate flow, ensures normal equipment operation, and improves product quality by controlling particle size.
Smart Images

Figure CN116944032B_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the field of mineral casting technology, specifically a mineral casting batching equipment. Background Technology
[0002] Mineral casting produces mineral castings, a future-oriented environmentally friendly material. As structural components for machinery, its price and performance advantages allow it to replace traditional cast iron in certain applications. Artificial granite is a new type of mineral casting product made primarily from natural granite scraps and offcuts, with epoxy resin added as an auxiliary material. It is produced through mixing, stirring, and vibration compaction. It is a new type of energy-saving and environmentally friendly structural material—a non-metallic synthetic material—that replaces cast iron but is superior to it. Due to its different process flow and material properties compared to traditional cast iron, it uses room-temperature casting. Mineral castings can be used to create complex shapes that traditional cast iron cannot produce, and special adhesives can be used to bond mineral castings to achieve even more complex shapes, resulting in ideal designs.
[0003] Existing batching equipment typically uses sieves to screen batching particles. However, the screening process may cause batching particles to accumulate on the surface of the sieve, leading to clogging of the sieve and reduced flowability, which can affect the normal operation of the batching equipment. A mineral casting batching equipment is proposed to solve the above problems. Summary of the Invention
[0004] To address the problems mentioned in the background art, the present invention provides a mineral casting batching device that solves the problem of batching particle accumulation during the sieve plate screening process, which leads to reduced sieve plate flowability.
[0005] To achieve the above objectives, the present invention provides the following technical solution: a mineral casting batching device, comprising a support base, a batching device linearly and equidistantly fixedly connected to the top of the support base, a screening plate fixedly connected inside the batching device, fixing blocks fixedly connected to the four corners of the screening plate, a protective pad fixedly connected to one side of each fixing block, a sliding rod movably connected to the center of the protective pad, a threaded bolt threadedly connected inside the fixing block, a sliding ring movably sleeved on the outside of the sliding rod, a fixing plate fixedly connected to one side of the sliding ring, and the inner... A scraper is fixedly engaged with the main body of the screen plate. A first push rod is fixedly connected to the top of the sliding ring. Baffles are movably engaged with both sides of the screen plate. A limit shaft is rotatably connected inside the baffle. A fixed shaft is fixedly connected to one side of the baffle. A second push rod is rotatably connected to the outside of the fixed shaft. A ratchet is fixedly connected to one end of the second push rod. A limit mechanism is movably engaged with the outer edge of the ratchet. A vibration motor is fixedly connected to the middle of the bottom of the screen plate. A second storage bin is abutted against the bottom of the screen plate. A first storage bin is abutted against both sides inside the batching equipment.
[0006] Preferably, the limiting mechanism includes a pawl, a fixing ring is fixedly connected inside the pawl, a support spring is fixedly connected to one side of the fixing ring, and a support shaft is movably sleeved inside the support spring.
[0007] Preferably, one end of the pawl is movably engaged with the ratchet, one end of the support spring is fixedly connected to the batching device, and one end of the support shaft is fixedly connected to the batching device.
[0008] Preferably, the outside of the slide rod is movably connected to the inside of the fixed block, and the inside of the slide rod is movably connected to the threaded bolt.
[0009] Preferably, the protective pad is made of a soft material, and the scraper has a U-shaped structure.
[0010] Preferably, the first push rod has an L-shaped structure, and a limiting groove adapted to the size of the first push rod is provided on one side of the batching equipment.
[0011] Preferably, both ends of the limiting shaft are fixedly connected to the screening plate, and an arc-shaped groove adapted to the size of the fixed shaft is provided on one side of the batching equipment. The arc-shaped groove is located below the limiting slide groove.
[0012] Preferably, the second push rod has an arc-shaped structure, and one side of the ratchet is movably connected to the batching device.
[0013] Preferably, the vibration motor is located in the middle of the second storage compartment, which has a U-shaped structure, and the width of the opening of the second storage compartment is greater than the width of the bottom of the second storage compartment.
[0014] Preferably, the first storage compartment has a U-shaped structure, and the height of the first storage compartment from the screening plate is less than the width of the baffle.
[0015] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0016] This invention utilizes a combination of a sliding rod, a scraper, a first push rod, and a baffle to prevent particle accumulation during the sieve screening process, thus improving the flowability of the sieve. Pushing the first push rod along the limiting groove causes the sliding ring to move, which in turn moves the fixed plate. Simultaneously, the fixed plate moves the scraper, which pushes the accumulated material through a trough into the first storage bin. This process removes unfiltered material and cleans the surface of the sieve, preventing clogging and improving flowability, ensuring the normal operation of the batching equipment.
[0017] This invention utilizes a combination of a screening plate, a scraper, a baffle, a fixed shaft, and a limiting mechanism to control the particle size of the feed ingredients, thereby improving product quality. Pulling the pawl outward causes the fixed ring to move the support spring outward along the support shaft, stretching the spring. Rotating the fixed shaft along the arc-shaped groove to its lowest point causes the second push rod to drive the ratchet to rotate via the fixed shaft. This causes the baffle to rotate around the limiting shaft via the fixed shaft, changing its orientation from horizontal to vertical. Simultaneously, one side of the baffle comes into contact with the first storage bin, creating grooves on both sides of the screening plate. This allows for control of the particle size of the feed ingredients, improving material utilization, reducing the risk of hollow areas in the finished product, and ultimately enhancing product quality. Attached Figure Description
[0018] Figure 1 This is the overall intent of the structure of the present invention;
[0019] Figure 2 This is a schematic diagram of the back of the batching equipment according to the present invention;
[0020] Figure 3 This is a front sectional view of the batching equipment of the present invention;
[0021] Figure 4 The structure of this invention Figure 3 Enlarged view of point A in the middle;
[0022] Figure 5 This is a side sectional view of the structure of the present invention;
[0023] Figure 6 This is a top sectional view of the batching equipment of the present invention;
[0024] Figure 7 The structure of this invention Figure 6 Enlarged diagram of point B in the middle.
[0025] In the diagram: 1. Support base; 2. Batching equipment; 3. Screening plate; 4. Fixing block; 5. Protective pad; 6. Sliding rod; 7. Threaded bolt; 8. Sliding ring; 9. Fixing plate; 10. Scraper; 11. First push rod; 12. Baffle; 13. Limiting shaft; 14. Fixing shaft; 15. Second push rod; 16. Ratchet; 17. Limiting mechanism; 171. Pawl; 172. Fixing ring; 173. Support spring; 174. Supporting shaft; 18. Vibration motor; 19. First storage bin; 20. Second storage bin. Detailed Implementation
[0026] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0027] like Figures 1 to 7 As shown, this invention provides a mineral casting batching device, including a support base 1. A batching device 2 is linearly and equidistantly fixed to the top of the support base 1. A screening plate 3 is fixedly connected inside the batching device 2. Fixing blocks 4 are fixedly connected to the four corners of the screening plate 3. A protective pad 5 is fixedly connected to one side of each fixing block 4. A sliding rod 6 is movably connected to the center of the protective pad 5. A threaded bolt 7 is threadedly connected inside the fixing block 4. A sliding ring 8 is movably sleeved on the outside of the sliding rod 6. A fixing plate 9 is fixedly connected to one side of the sliding ring 8. A scraper plate 10 is fixedly engaged inside the fixing plate 9. A first push rod 11 is fixedly connected to the top of the ring 8. Baffles 12 are movably engaged on both sides of the screening plate 3. A limit shaft 13 is rotatably connected inside the baffle 12. A fixed shaft 14 is fixedly connected to one side of the baffle 12. A second push rod 15 is rotatably connected to the outside of the fixed shaft 14. A ratchet 16 is fixedly connected to one end of the second push rod 15. A limit mechanism 17 is movably engaged on the outer edge of the ratchet 16. A vibration motor 18 is fixedly connected to the middle of the bottom of the screening plate 3. A second storage bin 20 is abutted against the bottom of the screening plate 3. A first storage bin 19 is abutted against both sides inside the batching equipment 2.
[0028] Using the above scheme: the vibrating motor 18 drives the screening plate 3 to vibrate, the feed is filtered through the screening plate 3, and the filtered feed falls into the second storage bin 20. The unfiltered feed accumulates on the screening plate 3. The pawl 171 is pulled outward, so that the fixed ring 172 drives the support spring 173 to move outward along the support shaft 174 through the pawl 171, so that the support spring 173 is stretched and lengthened. The fixed shaft 14 is rotated along the arc groove to the lowest point of the arc groove, so that the second push rod 15 drives the ratchet 16 to rotate through the fixed shaft 14, so that the baffle 12 rotates around the limit shaft 13 through the fixed shaft 14, so that the baffle 1 2. The screen plate 3 can be changed from horizontal to vertical, and at the same time, one side of the baffle 12 abuts against the first storage bin 19, so that grooves appear on both sides inside the screen plate 3. Then, the first push rod 11 is pushed and moves along the limiting slide groove, so that the sliding ring 8 drives the fixed plate 9 to move through the first push rod 11. At the same time, the fixed plate 9 drives the scraper 10 to move. The scraper 10 pushes the accumulated batching material, so that the accumulated batching material falls into the first storage bin 19 through the groove. This allows the surface of the screen plate to clean the accumulated batching particles, so that the screen plate is not easy to clog, improves the flow of the screen plate, and ensures the normal use of the batching equipment.
[0029] like Figure 2 , Figure 6 , Figure 7 As shown, the limiting mechanism 17 includes a pawl 171, a fixed ring 172 is fixedly connected inside the pawl 171, a support spring 173 is fixedly connected to one side of the fixed ring 172, a support shaft 174 is movably sleeved inside the support spring 173, one end of the pawl 171 is movably engaged with the ratchet 16, one end of the support spring 173 is fixedly connected to the dispensing device 2, and one end of the support shaft 174 is fixedly connected to the dispensing device 2.
[0030] By adopting the above solution: by pulling the pawl 171 outward, the fixing ring 172 drives the support spring 173 to move outward along the support shaft 174 through the pawl 171, so that the support spring 173 is stretched and lengthened, so that the pawl 171 does not contact the ratchet 16, and the pawl 171 can release the fixation of the ratchet 16.
[0031] like Figure 3 , Figure 4 , Figure 6 As shown, the outside of the slide rod 6 is movably connected to the inside of the fixed block 4, the inside of the slide rod 6 is movably connected to the threaded bolt 7, the protective pad 5 is made of soft material, and the scraper 10 has a U-shaped structure;
[0032] The above scheme is adopted as follows: the fixed block 4 can support and limit the sliding rod 6, so that when the sliding ring 8 slides along the sliding rod 6, the sliding rod 6 can support the sliding ring 8. The threaded bolt 7 is threadedly connected to the fixed block 4, so that the sliding rod 6 can be fixed to the fixed block 4 and remain stationary. The protective pad 5 protects the sliding ring 8 to prevent it from colliding with the fixed block 4 and causing damage when it moves. The scraper 10 pushes the accumulated batching material to achieve the purpose of cleaning, so that the surface of the screening plate 3 is not blocked by the accumulation of batching material, thereby improving the efficiency of batching and screening.
[0033] like Figure 2 , Figure 3 , Figure 4 , Figure 5 As shown, the first push rod 11 has an L-shaped structure. A limiting groove adapted to the size of the first push rod 11 is provided on one side of the batching device 2. Both ends of the limiting shaft 13 are fixedly connected to the screening plate 3. An arc-shaped groove adapted to the size of the fixed shaft 14 is provided on one side of the batching device 2. The arc-shaped groove is located below the limiting groove.
[0034] The above scheme is adopted: the limiting groove can support and limit the first push rod 11, push the first push rod 11, so that the first push rod 11 can move along the limiting groove, so that the sliding ring 8 can drive the fixed plate 9 to move through the first push rod 11. The limiting shaft 13 supports and limits the baffle 12, so that the baffle 12 can rotate around the limiting shaft 13 as the axis, so that the fixed shaft 14 can drive the baffle 12 to rotate along the arc groove. The arc groove is one-quarter of a circle, so that the baffle 12 can change from horizontal fixed to vertical fixed.
[0035] like Figure 2 , Figure 3 , Figure 6 As shown, the second push rod 15 has an arc-shaped structure, one side of the ratchet 16 is movably connected to the batching device 2, the vibration motor 18 is located in the middle of the second storage chamber 20, the second storage chamber 20 has a U-shaped structure, the width of the opening of the second storage chamber 20 is greater than the width of the bottom of the second storage chamber 20, the first storage chamber 19 has a U-shaped structure, and the height of the first storage chamber 19 from the screening plate 3 is less than the width of the baffle 12;
[0036] The above scheme is adopted: the second push rod 15 can drive the ratchet 16 to rotate through the fixed shaft 14, and at the same time, the baffle 12 rotates around the limiting shaft 13 through the fixed shaft 14, so that the baffle 12 can rotate from horizontal fixed to vertical fixed. The ratchet 16 is supported by the batching device 2, so that the ratchet 16 can be fixed. The vibrating motor 18 drives the screening plate 3 to vibrate, so that the screening plate 3 can shake the batching through the vibration of the vibrating motor 18, so that the batching can be filtered better. The opening of the second storage bin 20 is connected to the screening plate 3. The contact allows the ingredients to fall through the screening plate 3 into the second storage chamber 20. The second storage chamber 20 collects and stores the successfully filtered ingredients. The fixed shaft 14 rotates around the limiting shaft 13, allowing the baffle 12 to change from horizontal to vertical, so that one side of the baffle 12 can contact the first storage chamber 19. At the same time, grooves appear on both sides inside the screening plate 3, and the accumulated ingredients can fall from the grooves into the first storage chamber 19 through the scraper 10. The first storage chamber 19 can collect and store larger particles of ingredients, making them easier to process.
[0037] Working principle and usage process of this invention:
[0038] First, the ingredients enter the batching equipment 2 through the feed inlet. The ingredients fall onto the surface of the screening plate 3. The vibration motor 18 drives the screening plate 3 to vibrate. The ingredients are filtered through the screening plate 3. The filtered ingredients fall into the second storage bin 20. The unfiltered ingredients accumulate on the screening plate 3.
[0039] For any ingredients that do not fall off the surface of the screening plate 3, the worker will pull the pawl 171 outward, causing the fixed ring 172 to move outward along the support shaft 174 via the pawl 171 and the support spring 173, causing the support spring 173 to stretch and lengthen, rotating the fixed shaft 14 along the arc groove to the lowest point of the arc groove. At this time, the second push rod 15 drives the ratchet 16 to rotate via the fixed shaft 14, causing the baffle 12 to rotate around the limit shaft 13 via the fixed shaft 14, changing the baffle 12 from horizontal to vertical.
[0040] After the baffle 12 can change from horizontal to vertical, one side of the baffle 12 abuts against the first storage bin 19, causing grooves to appear on both sides inside the screening plate 3. Then, the first push rod 11 is pushed and moves along the limiting slide groove, so that the sliding ring 8 drives the fixed plate 9 to move through the first push rod 11. At the same time, the fixed plate 9 drives the scraper 10 to move. The scraper 10 pushes the accumulated materials. At this time, the accumulated materials will fall into the first storage bin 19 through the groove, so that the unfiltered materials can be processed and the operation is completed.
[0041] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0042] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A mineral casting batching device, comprising a support base (1), characterized in that: A batching device (2) is linearly and equidistantly fixed to the top of the support base (1). A screening plate (3) is fixedly connected inside the batching device (2). A fixing block (4) is fixedly connected to each of the four corners of the screening plate (3). A protective pad (5) is fixedly connected to one side of the fixing block (4). A sliding rod (6) is movably connected to the middle of the protective pad (5). A threaded bolt (7) is threaded inside the fixing block (4). A sliding ring (8) is movably sleeved on the outside of the sliding rod (6). A fixing plate (9) is fixedly connected to one side of the sliding ring (8). A scraper plate (10) is fixedly connected inside the fixed plate (9). A first push rod (11) is fixedly connected to the top of the sliding ring (8). Baffles (12) are movably connected to both sides of the screening plate (3). A limit shaft (13) is rotatably connected inside the baffle (12). A fixed shaft (14) is fixedly connected to one side of the baffle (12). A second push rod (15) is rotatably connected to the outside of the fixed shaft (14). A ratchet (16) is fixedly connected to one end of the second push rod (15). A limit mechanism (17) is movably connected to the outer edge of the ratchet (16). A vibration motor (18) is fixedly connected to the middle of the bottom of the screening plate (3). The bottom of the screening plate (3) abuts against the second storage bin (20). The two sides inside the batching device (2) abut against the first storage bin (19). The limiting mechanism (17) includes a pawl (171). A fixing ring (172) is fixedly connected inside the pawl (171). A support spring (173) is fixedly connected to one side of the fixing ring (172). A support shaft (174) is movably sleeved inside the support spring (173). One end of the pawl (171) is connected to... The ratchet (16) is movably engaged, one end of the support spring (173) is fixedly connected to the dispensing device (2), one end of the support shaft (174) is fixedly connected to the dispensing device (2), the outside of the slide rod (6) is movably connected to the inside of the fixed block (4), the inside of the slide rod (6) is movably connected to the threaded bolt (7), the protective pad (5) is made of soft material, the scraper (10) has a U-shaped structure, the first push rod (11) has an L-shaped structure, and a limiting groove adapted to the size of the first push rod (11) is provided on one side of the dispensing device (2).
2. The mineral casting batching equipment according to claim 1, characterized in that: Both ends of the limiting shaft (13) are fixedly connected to the screening plate (3). The batching equipment (2) has an arc-shaped groove on one side that matches the size of the fixed shaft (14). The arc-shaped groove is located below the limiting slide groove.
3. The mineral casting batching equipment according to claim 1, characterized in that: The second push rod (15) has an arc-shaped structure, and one side of the ratchet (16) is movably connected to the batching device (2).
4. The mineral casting batching equipment according to claim 1, characterized in that: The vibration motor (18) is located in the middle of the second storage compartment (20). The second storage compartment (20) has a U-shaped structure, and the width of the opening of the second storage compartment (20) is greater than the width of the bottom of the second storage compartment (20).
5. The mineral casting batching equipment according to claim 1, characterized in that: The first storage chamber (19) has a U-shaped structure, and the height of the first storage chamber (19) from the screening plate (3) is less than the width of the baffle (12).
Citation Information
Patent Citations
Environment-friendly screening device for powder coating
CN212576814U