Quartz sand washing system
Through the electric roller brush and tilt collection frame design controlled by the electric push rod, the problems of incomplete cleaning of impurities and serious wear of conveyor belts are solved, and efficient cleaning and discharge of quartz sand system is achieved.
Patent Information
- Application Number
- CN202422149712.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-03
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-09-03
AI Technical Summary
In the existing quartz sand washing system, the scraper has serious wear and poor cleaning effect when removing impurities from conveyor belts, which affects the equipment maintenance cost and cleaning efficiency.
The electric roller brush controlled by the electric push rod is used to scrape off the impurities on the surface of the conveyor belt, and cooperate with the inclined residual material collection frame to control the contact time and distance between the electric roller brush and the conveyor belt to reduce wear, and at the same time, the vibration motor shakes the discharge frame to improve the discharge efficiency.
Effectively clean impurities on the conveyor belt, reduce belt wear, improve cleaning efficiency and discharge speed, and reduce equipment maintenance costs.
Smart Images

Figure CN223128748U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of quartz sand washing, and particularly relates to a quartz sand washing system. Background Art
[0002] As an important industrial raw material, quartz sand has a wide range of applications in multiple industries, including but not limited to construction, glass manufacturing, chemical industry, and water treatment. To ensure that the quality of quartz sand meets the requirements of different industries, it is usually necessary to clean and classify it to remove dirt, dust, and other impurities adhering to the surface. This process is usually completed by a dedicated quartz sand washing system process.
[0003] The entire quartz sand washing system process mainly consists of several key parts: a feeding device, a cleaning device, a grading device, and the collection of the final product; among them, a common feeding device is a conveyor belt. The conveyor belt is the primary component for feeding the raw quartz sand into the cleaning system. Since the raw quartz sand usually contains a large amount of soil, dust, and other debris, these substances will adhere to the conveyor belt during the conveying process and gradually accumulate over time, thus affecting the conveying efficiency and the overall performance of the machine. To solve this problem, a scraper is usually used to remove the debris on the conveyor belt. During the operation of the conveyor belt, the fixed-mounted scraper contacts the conveyor belt, and the debris adhering to it is scraped off by the pressure of the scraper. Although this method can solve the problem of debris accumulation to a certain extent, it also has some obvious deficiencies. Due to the continuous friction between the scraper and the conveyor belt, long-term operation will cause the conveyor belt to wear more severely, shortening its service life. At the same time, frequently replacing the worn conveyor belt will increase the equipment maintenance cost. If the scraper is improperly assembled or severely worn, it may also be unable to effectively remove all the debris, thus affecting the subsequent cleaning effect.
[0004] Therefore, in combination with the above problems, a quartz sand washing system that can effectively clean the conveyor belt and reduce the wear of the conveyor belt is proposed. Summary of the Utility Model
[0005] To overcome the above-mentioned disadvantages in the prior art, the utility model provides a quartz sand washing system that can effectively clean the conveyor belt and reduce the wear of the conveyor belt.
[0006] The technical solution is as follows: A quartz sand washing system includes a mounting bracket, a sand supply conveyor, a sand washing frame, a drain pipe, a rotating frame, a driving motor, a sand collection frame, a flushing nozzle, a discharge frame, a sand discharge conveyor, a waste material collection frame, an electric push rod, a sliding frame, a slider, and an electric roller brush. The sand supply conveyor is inclined on the mounting bracket. A sand washing frame for connecting the discharge part of the sand supply conveyor is arranged on the right side of the mounting bracket. A drain pipe is arranged on the sand washing frame. A rotating frame is rotatably arranged in the sand washing frame. A driving motor is installed on one side of the sand washing frame. The output shaft of the driving motor is connected to the rotating shaft of the rotating frame. A sand collection frame for collecting quartz sand is circumferentially arranged on the outer surface of the rotating frame. A flushing nozzle is arranged on the left side of the sand washing frame. A discharge frame is inclined on the right side of the sand washing frame. The other end of the discharge frame is connected to a sand discharge conveyor for conveying quartz sand; A waste material collection frame is arranged at the bottom of the sand supply conveyor. An electric push rod is arranged at the bottom of the waste material collection frame. A sliding frame is connected to the telescopic end of the electric push rod. Sliders are arranged at the tops of the sliding rods at both ends of the sliding frame. The sliders pass through the waste material collection frame and form a sliding fit with each other. An electric roller brush is arranged between the two sliders. The electric roller brush contacts the sand supply conveyor to scrape off impurities.
[0007] Preferably, it further includes a vibration motor. A vibration motor for vibrating quartz sand is arranged on the discharge frame.
[0008] Preferably, it further includes a mounting frame and a dryer. A mounting frame is arranged on the top of the sand discharge conveyor. A dryer is installed on the mounting frame.
[0009] Preferably, the side of the sand collection frame suitable for shoveling quartz sand is an inclined surface, and arranged-hole arrays for filtering are provided on both sides of the sand collection frame.
[0010] Preferably, the sand supply conveyor is in a left-low-right-high inclined state, and forms an inclined channel for impurities to slide down in cooperation with a waste material collection frame with an inclined angle adapted to it.
[0011] Preferably, the drain pipe is located at the upper side position of the sand washing frame to limit the internal water level of the sand washing frame.
[0012] The beneficial effects of the present utility model: 1. The present utility model controls the electric roller brush to scrape off impurities on the surface of the sand supply conveyor through the electric push rod, so that the impurities can be effectively cleaned. At the same time, it cooperates with the inclined waste material collection frame to complete the discharge of impurities. In addition, because the electric push rod can accurately control the distance and contact time between the electric roller brush and the sand supply conveyor, the effect of effectively cleaning the conveyor belt while reducing the wear of the conveyor belt can be achieved;
[0013] 2. The present utility model vibrates and discharges the quartz sand piled up on the discharge frame through the vibration motor, avoiding the accumulation of quartz sand and achieving the effect of improving the discharge efficiency at the same time. Description of the Drawings
[0014] Figure 1 This is a three-dimensional structural schematic diagram of the present utility model.
[0015] Figure 2 This is a three-dimensional structural schematic diagram of the sand collecting frame of the present utility model.
[0016] Figure 3 This is a cross-sectional view of the waste material collecting frame of the present utility model.
[0017] Figure 4 This is a three-dimensional structural schematic diagram of the electric push rod, sliding frame, slider and electric roller brush of the present utility model.
[0018] Figure 5 This is a three-dimensional structural schematic diagram of the vibrating motor, mounting frame, dryer, etc. of the present utility model.
[0019] Reference numerals in the drawings: 1, mounting bracket; 2, sand supply conveyor; 3, sand washing frame; 31, drain pipe; 4, rotating frame; 5, drive motor; 6, sand collecting frame; 7, flushing spray pipe; 8, discharge frame; 9, sand discharging conveyor; 10, waste material collecting frame; 11, electric push rod; 12, sliding frame; 13, slider; 14, electric roller brush; 15, vibrating motor; 16, mounting frame; 17, dryer. Detailed implementation manners
[0020] The present utility model will be further described below in conjunction with the drawings and embodiments.
[0021] Embodiment: A quartz sand washing system, as Figures 1-4As shown in the figure, it includes an installation bracket 1, a sand supply conveyor 2, a sand washing frame 3, a drain pipe 31, a rotating frame 4, a driving motor 5, a sand collection frame 6, a flushing spray pipe 7, a discharge frame 8, a sand discharge conveyor 9, a surplus material collection frame 10, an electric push rod 11, a sliding frame 12, a slider 13 and an electric roller brush 14. On the installation bracket 1, a sand supply conveyor 2 for transporting quartz sand for feeding is inclined. The sand supply conveyor 2 is in a state of being lower on the left and higher on the right, and forms an inclined channel for impurities to slide down in cooperation with the surplus material collection frame 10 adapted to its inclination angle. On the right side of the installation bracket 1, there is a sand washing frame 3 for connecting the discharge part of the sand supply conveyor 2. At the front of the sand washing frame 3, a drain pipe 31 is fixedly arranged. The drain pipe 31 is located at the upper side position of the sand washing frame 3, which can limit the water level inside the sand washing frame 3 to ensure a certain water level for cleaning the quartz sand. Inside the sand washing frame 3, a rotating frame 4 is rotatably arranged. At the front of the sand washing frame 3, a driving motor 5 is fixedly installed. The output shaft of the driving motor 5 is connected to the rotating shaft of the rotating frame 4, which can provide power for the rotation of the rotating frame 4, thereby promoting the overall sand washing operation. On the outer surface of the rotating frame 4, two circles of sand collection frames 6 for collecting quartz sand are circumferentially arranged. A plurality of sand collection frames 6 are arranged in a circumferential direction for each circle. The two circles of sand collection frames 6 are arranged in a staggered manner, and each sand collection frame 6 in the same circle is in a close contact state. Moreover, the side of the sand collection frame 6 suitable for shoveling quartz sand is an inclined surface. This adjacent and closely connected state can facilitate the feeding of quartz sand through the inclined surface. Arranged holes for filtering are opened on both the upper and lower sides of the sand collection frame 6. The arranged holes can further separate the quartz sand and impurities to a certain extent, and at the same time, the quartz sand can be blocked to drain the water. On the left side of the sand washing frame 3, there is a flushing spray pipe 7. The spray port of the flushing spray pipe 7 is inclined to the right, which is convenient for injecting the water column into the sand collection frame 6 to clean the quartz sand for the second time. On the right side of the sand washing frame 3, a discharge frame 8 for discharging the washed quartz sand is inclined. The right end of the discharge frame 8 is connected to a sand discharge conveyor 9 for transporting the discharged quartz sand; at the bottom of the sand supply conveyor 2, there is a surplus material collection frame 10. In the middle position at the bottom of the surplus material collection frame 10, an electric push rod 11 is fixedly arranged. The telescopic end of the electric push rod 11 is connected to a sliding frame 12. At the top of the sliding rods at the left and right ends of the sliding frame 12, sliders 13 are arranged. The sliders 13 pass through the surplus material collection frame 10 and form a sliding fit with it. An electric roller brush 14 is arranged between the two sliders 13. The electric roller brush 14 contacts the sand supply conveyor 2 to scrape off impurities. By controlling the electric roller brush 14 with the electric push rod 11, the effect of controlling the scraping operation can be achieved, and the situation of unnecessary loss caused by uncontrollable contact time can be avoided.
[0022] As Figure 5 shown, it further includes a vibration motor 15. A vibration motor 15 for jittering the discharge of quartz sand is arranged on the discharge frame 8. The setting of the vibration motor 15 enables the quartz sand accumulated due to excessive moisture to be discharged more quickly.
[0023] As shown Figure 5 in the figure, it further includes an installation frame 16 and a dryer 17. An installation frame 16 is provided on the top of the sand discharge conveyor 9, and a dryer 17 is fixedly installed on the top of the installation frame 16. The dryer 17 can dry the wet quartz sand.
[0024] When the sand washing process of quartz sand is required, first, the staff ensures that the whole device is placed on a flat ground, and then the quartz sand to be cleaned is put on the sand supply conveyor 2. With the transportation of the sand supply conveyor 2, when the impurities and quartz sand reach the end, they will fall into the sand washing frame 3. During this process, since the impurities and quartz sand are in a mixed state, some impurities will adhere to the surface of the sand supply conveyor 2 during transportation. Then, the electric push rod 11 is started, and the sliding frame 12 is driven by the electric push rod 11 to move upward, driving the slider 13 to move upward on the surplus material collection frame 10, and then driving the electric roller brush 14 to contact the surface of the sand supply conveyor 2. Then, the electric roller brush 14 is started, and the attached impurities are scraped off by the continuous rolling of the electric roller brush 14. The fallen impurities will fall along the inclined surface of the surplus material collection frame 10. By controlling the contact between the electric roller brush 14 and the sand supply conveyor 2 by the electric push rod 11, the distance and time between the two can be more effectively controlled, thus avoiding the situation that the electric roller brush 14 is affected by long-term contact; then the transported quartz sand and impurities will enter the sand washing frame 3. At the same time, the flushing nozzle 7 fills water into the inside, and the drain pipe 31 controls the water level inside the sand washing frame 3. Then, the driving motor 5 is started, and the driving motor 5 drives the rotating frame 4 to rotate clockwise, so that the sand collecting frame 6 rotates circumferentially and continuously shovels the quartz sand at the bottom. When it rotates to the flushing nozzle 7, it will be flushed again. Then, along with the rotation of the rotating frame 4, the sand collecting frame 6 will cooperate with the inclined surface of the former and fall into the discharge frame 8. Then, the vibration motor 15 vibrates the discharge frame 8 to speed up the discharging operation of the quartz sand by shaking. When the quartz sand falls onto the sand discharge conveyor 9, it will finally be dried by the dryer 17. In summary, the overall operation process is completed.
[0025] The above is only the specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention can easily think of changes or substitutions, which should be covered by the protection scope of the present invention. Therefore, the protection scope of the present invention should be subject to the protection scope of the claims.
Claims
1. A quartz sand washing system, characterized in that, It includes an installation bracket (1), a sand supply conveyor (2), a sand washing frame (3), a drain pipe (31), a rotating frame (4), a driving motor (5), a sand collection frame (6), a flushing spray pipe (7), a discharge frame (8), a sand discharge conveyor (9), a waste material collection frame (10), an electric push rod (11), a sliding frame (12), a slider (13) and an electric roller brush (14). The sand supply conveyor (2) is inclinedly arranged on the installation bracket (1). A sand washing frame (3) for connecting the discharge part of the sand supply conveyor (2) is arranged on the right side of the installation bracket (1). A drain pipe (31) is arranged on the sand washing frame (3). A rotating frame (4) is rotatably arranged in the sand washing frame (3). A driving motor (5) is installed on one side of the sand washing frame (3). The output shaft of the driving motor (5) is connected to the rotating shaft of the rotating frame (4). A plurality of sand collection frames (6) are circumferentially arranged on the outer surface of the rotating frame (4). A flushing spray pipe (7) is arranged on the left side of the sand washing frame (3). A discharge frame (8) is inclinedly arranged on the right side of the sand washing frame (3). The other end of the discharge frame (8) is connected to a sand discharge conveyor (9) for conveying British sand; A waste material collection frame (10) is arranged at the bottom of the sand supply conveyor (2). An electric push rod (11) is arranged at the bottom of the waste material collection frame (10). A sliding frame (12) is connected to the telescopic end of the electric push rod (11). Sliders (13) are arranged at the tops of the sliding rods at both ends of the sliding frame (12). The sliders (13) pass through the waste material collection frame (10) and form a sliding fit therewith. An electric roller brush (14) is arranged between the two sliders (13). The electric roller brush (14) contacts the sand supply conveyor (2) to scrape impurities.
2. The quartz sand washing system according to claim 1, wherein It further includes a vibration motor (15). A vibration motor (15) for jittering British sand is arranged on the discharge frame (8).
3. The quartz sand washing system according to claim 2, characterized in that, It further includes an installation frame (16) and a dryer (17). An installation frame (16) is arranged on the top of the sand discharge conveyor (9). A dryer (17) is installed on the installation frame (16).
4. The quartz sand washing system according to claim 3, characterized in that, The side of the sand collection frame (6) suitable for shoveling British sand is an inclined surface, and arranged on both sides of the sand collection frame (6) are arranged arrays of holes for filtering and screening.
5. The quartz sand washing system according to claim 4, wherein, The sand supply conveyor (2) is in a left-low-right-high inclined state, and forms an inclined channel for impurities to slide down in cooperation with the waste material collection frame (10) with a matching inclination angle.
6. The quartz sand washing system according to claim 5, characterized in that, The drain pipe (31) is located at the upper side position of the sand washing frame (3) to limit the internal water level of the sand washing frame (3).