Dust collecting device for sanitary appliance production

By designing a dust collection device for sanitary ware production, the problem of dust pollution in sanitary ware production is solved, efficient collection and recycling is achieved, and workers' health is protected.

CN223128866UActive Publication Date: 2025-07-22CHONGQING CONCAST SANITARY WARE
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Patent Information

Application Number
CN202422126513.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-30
Publication Date
2025-07-22
Estimated Expiration
2034-08-30

AI Technical Summary

Technical Problem

A large amount of dust is generated during the production process of sanitary ware, which causes environmental pollution and causes damage to workers' bodies.

Method used

A dust collection device for sanitary ware production is designed, including dust collection tubes, dust collection bags, dust collection tubes and vacuum cleaning components. The dust is transported through wind power and the adjustment mechanism and switch control components are used to achieve efficient collection and separation, adapting to different production lines and terrain.

Benefits of technology

Effectively reduce the dust content in the production workshop, protect workers' health, and realize dust recycling and reuse, and improve dust collection efficiency.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model relates to the technical field of sanitary appliance production, in particular to a dust collecting device for sanitary appliance production, which comprises a plurality of dust collecting pipes, a plurality of dust collecting bags and dust collecting pipes, adjusting mechanisms used for adjusting the distance between the bottom end of the dust collecting bag and the sanitary appliance production line are arranged at the connecting ends of the dust collecting bag and the dust collecting pipe, a dust outlet pipe is installed at the end, away from the dust collecting pipe, of the dust collecting pipe in a communicating mode, and a plurality of dust suction assemblies used for conducting dust suction on the dust collecting pipe, the dust collecting pipe and the dust collecting bag are evenly arranged on one side of the dust outlet pipe. The dust collecting pipe and the dust collecting bag are each provided with a switch control assembly used for controlling opening and closing of a pipeline, and the problems that a large amount of dust is generated during traditional sanitary appliance production, the dust flies around in a sanitary appliance production workshop, environment pollution is likely to be caused, and even the bodies of workers are injured are solved.
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Description

Technical Field

[0001] This application relates to the technical field of sanitary ware production, and specifically discloses a dust collection device for sanitary ware production. Background Art

[0002] Sanitary ware refers to ceramic and hardware household equipment used in bathrooms and kitchens. Sanitary ware is mainly made of materials such as ceramics, fiberglass, plastics, artificial marble agate, and stainless steel. Among them, during the production of sanitary ceramic ware, when transporting raw materials, auxiliary materials, and coal for sanitary ware production, as well as during processing processes such as crushing, screening, batching, forming, drying, trimming, and firing of raw materials for sanitary ware production, each sanitary ware production line will generate a large amount of dust. The generated large amount of dust will fly everywhere in the sanitary ware production workshop, causing environmental pollution inside the sanitary ware production workshop, and even being inhaled by workers, causing harm to the workers' bodies. Therefore, in view of this, the inventor provides a dust collection device for sanitary ware production to solve the above problems. Utility Model Content

[0003] The purpose of the present utility model is to solve the problem that a large amount of dust is generated during traditional sanitary ware production, and the dust flies everywhere in the sanitary ware production workshop, which is likely to cause environmental pollution and even harm to the workers' bodies.

[0004] To achieve the above object, the basic scheme of the present utility model provides a dust collection device for sanitary ware production, including a number of dust collection pipes for collecting dust in the sanitary ware production workshop, a number of dust collection bags evenly arranged at the bottom side of the dust collection pipes, and a dust collection pipe connected in a communicating manner between one ends of all the dust collection pipes. The dust collection pipes are detachably suspended and installed on the inner top of the sanitary ware production workshop and are respectively evenly located above each sanitary ware production line. An adjusting mechanism for adjusting the distance between the bottom end of the dust collection bag and the sanitary ware production line is provided at the connection end of the dust collection bag and the dust collection pipe. An outlet pipe is connected in a communicating manner to the end of the dust collection pipe away from the dust collection pipes. A number of dust suction components for sucking dust from the dust collection pipe, the dust collection pipes, and the dust collection bags are evenly arranged on one side of the outlet pipe. Switch control components for controlling the opening and closing of the pipelines are respectively provided on the dust collection pipes and the dust collection bags.

[0005] The principle and effect of this basic scheme are as follows:

[0006] 1. Compared with the prior art, the utility model is provided with a plurality of dust collection pipes respectively installed on each sanitary ware production line, which is convenient for separately collecting the dust generated on each sanitary ware production line. By providing a dust collecting pipe to uniformly transport and gather the dust inhaled by all the dust collection pipes, and by providing an air outlet pipe and a dust suction component, it is convenient to provide the power for absorbing dust to all the pipes used for collecting dust, and utilize the wind force to drive the flow and transportation of dust in the pipes. By providing switch control components respectively on the dust collection pipes and the dust collection bags, it is convenient to separately control the opening and closing of the dust suction work for each pipe, and to separately collect the dust on different sanitary ware production lines, making the dust collection efficiency higher, greatly reducing the dust content in the production workshop environment of sanitary ware. It can not only provide physical protection for workers, but also recycle the dust for reuse, solving the problem that a large amount of dust is generated during the production of traditional sanitary ware, the dust flies everywhere in the production workshop of sanitary ware, which is easy to cause environmental pollution and even damage the health of workers.

[0007] 2. Compared with the prior art, the utility model adjusts the distance between the bottom end of the dust collection bag and the sanitary ware production line by providing an adjusting mechanism, thereby realizing the adjustment of the use height of the dust inlet port at the bottom of the dust collection bag, and then being convenient to adjust according to the terrain of different production sites and the working height of different specifications of sanitary ware production lines, avoiding the influence on the dust collection effect due to the too high bottom end of the dust collection bag, and also avoiding the influence on the dust collection range due to the too low bottom end of the dust collection bag.

[0008] Furthermore, a plurality of connecting pipes are uniformly communicated with the bottom of the dust collection pipe, and one end of the dust collection bag is hermetically communicated and connected with the bottom port of the connecting pipe. By providing the connecting pipe, it is convenient for the installation and fixation of the dust collection bag.

[0009] Furthermore, the adjusting mechanism includes a fixed ring plate provided on the outer side of the bottom end of the connecting pipe, a plurality of guiding screw rods uniformly provided on the outer end of the bottom side of the fixed ring plate, an adjusting ring plate slidably connected with the guiding screw rods and located directly below the connecting pipe of the fixed ring plate, and an adjusting nut threadedly and detachably connected with the bottom of the guiding screw rod and located at the bottom of the adjusting ring plate. Both ends of the dust collection bag are fixedly connected with the fixed ring plate and the adjusting ring plate respectively, and the dust collection bag is a foldable windproof bag. By using a foldable windproof bag as the dust collection bag, it is convenient to suck the dust into the dust collection bag, fix one end of the dust collection bag by using the fixed ring plate and the connecting pipe, and then realize the vertical sliding adjustment of the adjusting ring plate along the guiding screw rod and utilize the foldable feature of the dust collection bag, thereby achieving the adjustment of the vertical position of the bottom port of the dust collection bag, so as to achieve the purpose of adjusting the height of the dust absorption site, and by providing the threaded detachable connection between the adjusting nut and the guiding screw rod, the purpose of fixing the bottom height of the dust collection bag is achieved.

[0010] Further, the inner side of the top end of the dust collection bag is fixedly connected to the connecting pipe, and the top surface of the dust collection bag is fixedly connected to the bottom surface of the fixed ring plate. By setting the fixed connection of the top end of the dust collection bag to the connecting pipe and the fixed ring plate respectively, the ventilation and dust suction effects of the dust collection bag are better.

[0011] Further, the dust suction assembly includes several dust collection boxes for accommodating dust, several exhaust pipes respectively installed on one side of each dust collection box away from the dust outlet pipe, transfer pipes respectively connected and communicated between one end of each dust collection box and one side of the dust outlet pipe, filter dust cloth bags vertically arranged inside the dust collection box near one end of the exhaust pipe and between the transfer pipe and the exhaust pipe, and dust collection fans installed in the exhaust pipes and used to discharge the air in the dust collection box to the exhaust pipes. Dust outlet control parts for controlling the open and closed states of the transfer pipes are installed at one end of the transfer pipes close to the dust outlet pipe. By setting the dust collection fans to drive the air in the dust collection boxes, transfer pipes, dust outlet pipes, dust collection pipes, dust collection tubes and dust collection bags to be discharged to the exhaust pipes at high speed in sequence, the dust on the sanitary ware production line is sucked into the bottom port of the dust collection bag and flows into the dust collection box in the dust collection bag and dust collection tube along with the high-speed flowing air, realizing the collection of dust. By setting the dust outlet control parts, it is convenient to separately control the open and closed states of the dust collection boxes, so that different dust collection boxes can be used to separately collect the dust on a single sanitary ware production line, and at the same time, different dust collection boxes can also be used to separately collect powders of different materials, making the dust collection operation more orderly and avoiding the need to separately separate the collected dust later.

[0012] Further, the switch control assembly includes several dust suction switches arranged at one end of each connecting pipe close to the dust collection pipe and several dust conveying switches arranged at one end of each dust collection pipe close to the dust collection tube. The dust outlet control part is a dust outlet control switch for controlling the open and closed states of the transfer pipes. By installing dust suction switches on each connecting pipe and dust conveying switches on the dust collection pipes, it is convenient to accurately control each working station that needs to collect dust on different sanitary ware production lines, greatly improving the efficiency of dust collection. Brief Description of the Drawings

[0013] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the following will briefly introduce the drawings required for description in the embodiments. Obviously, the following drawings are only some embodiments of the present application. For those skilled in the art, without creative efforts, other drawings can be obtained based on these drawings.

[0014] Figure 1 Shows a structural top view of a dust collection device for sanitary ware production proposed in an embodiment of the present application;

[0015] Figure 2Shows the main structural view of the adjustment mechanism of a dust collection device for sanitary ware production proposed in an embodiment of the present application. Detailed implementation manners

[0016] To further elaborate on the technical means and effects adopted by the present utility model to achieve the predetermined utility model purpose, the following will, in conjunction with the accompanying drawings and preferred embodiments, describe in detail the specific implementation manners, structures, features, and effects in accordance with the present utility model.

[0017] The reference numerals in the accompanying drawings of the specification include: dust collection pipe 1, dust collection bag 2, dust collecting pipe 3, dust outlet pipe 4, connecting pipe 5, fixed ring plate 6, guiding screw rod 7, adjusting ring plate 8, adjusting nut 9, dust collecting box 10, exhaust air pipe 11, transfer pipeline 12, dust filtering cloth bag 13, dust collecting fan 14, dust suction switch 15, and dust conveying switch 16.

[0018] A dust collection device for sanitary ware production, as shown in the embodiments Figure 1 as follows: It includes four dust collection pipes 1 for collecting dust in the sanitary ware production workshop, three dust collection bags 2 evenly arranged at the bottom side of each dust collection pipe 1, and a dust collecting pipe 3 connected in communication between the ends of all the dust collection pipes 1. The dust collection pipes 1 are detachably suspended and installed at the inner top of the sanitary ware production workshop and are respectively evenly located above each sanitary ware production line. The connection ends of the dust collection bags 2 and the dust collection pipes 1 are respectively provided with an adjustment mechanism for adjusting the distance between the bottom end of the dust collection bag 2 and the sanitary ware production line. One end of the dust collecting pipe 3 far from the dust collection pipe 1 is connected in communication with a dust outlet pipe 4. Three groups of dust suction assemblies for sucking dust from the dust collecting pipe 3, dust collection pipe 1, and dust collection bag 2 are evenly arranged on the front side of the dust outlet pipe 4. Switch control assemblies for controlling the opening and closing of the pipelines are respectively provided on the dust collection pipe 1 and the dust collection bag 2.

[0019] Among them, as Figure 2 shown, three connecting pipes 5 are evenly connected in communication at the bottom of the dust collection pipe 1, and the top end of the dust collection bag 2 is hermetically connected and communicated with the bottom port of the connecting pipe 5.

[0020] Among them, as Figure 2 shown, the adjustment mechanism includes a fixed ring plate 6 provided on the outer side of the bottom end of the connecting pipe 5, four guiding screw rods 7 evenly arranged at the outer ends of the bottom side of the fixed ring plate 6, an adjusting ring plate 8 slidably connected with the guiding screw rods 7 and located directly below the connecting pipe 5 of the fixed ring plate 6, and an adjusting nut 9 threadedly and detachably connected to the bottom of the guiding screw rods 7 and located at the bottom of the adjusting ring plate 8. The two ends of the dust collection bag 2 are respectively fixedly connected to the fixed ring plate 6 and the adjusting ring plate 8. The dust collection bag 2 is a foldable windproof bag.

[0021] Among them, as Figure 2 shown, the inner side of the top end of the dust collection bag 2 is fixedly connected to the connecting pipe 5, and the top surface of the dust collection bag 2 is fixedly connected to the bottom surface of the fixed ring plate 6.

[0022] Among them, as Figure 1 shown, the dust suction assembly includes three dust collection bins 10 for accommodating dust, a total of three exhaust ducts 11 respectively installed on one side of each dust collection bin 10 away from the dust outlet pipe 4, a total of three transfer pipes 12 respectively connected between the right ends of the three dust collection bins 10 and the front side of the dust outlet pipe 4, a dust filtering cloth bag 13 vertically arranged inside the dust collection bin 10 near one end of the exhaust duct 11 and between the transfer pipe 12 and the exhaust duct 11, and a dust collection fan 14 installed inside the exhaust duct 11 and used to discharge the air in the dust collection bin 10 to the exhaust duct 11. Dust outlet control parts are installed at one ends of the transfer pipes 12 close to the dust outlet pipe 4 for controlling the open / closed state of the transfer pipes 12.

[0023] Among them, as Figure 1 shown, the switch control assembly includes a total of nine dust suction switches 15 installed at one ends of the respective connecting pipes 5 close to the dust collection pipe 1, and a total of three dust conveying switches 16 installed at one ends of the respective dust collection pipes 1 close to the dust collecting pipe 3. The dust outlet control part is a dust outlet control switch for controlling the open / closed state of the transfer pipe 12.

[0024] In the specific implementation process of the present utility model, when sanitary ware is being produced in the sanitary ware production workshop, the dust collection bag 2 is in a freely hanging state under the action of its own gravity. According to the height of the equipment on the sanitary ware production line and the height of the dust aggregation site in the sanitary ware production workshop, the height of the bottom port of the dust collection bag 2 is adjusted. During the adjustment, the worker adjusts the movable ring plate to slide along the guiding screw rod 7 to the required height position, and then the worker rotates the adjusting nut 9 to the bottom of the movable ring plate to limit the bottom of the movable ring plate. When the bottom port of the dust collection bag 2 is at a higher position, the dust collection bag 2 is in a folded state. During the process of collecting dust, the worker first turns on the dust suction switch 15 in the connecting pipe 5 above the sanitary ware production line where dust needs to be collected, then turns on the dust conveying switch 16 in the dust collection pipe 1 connected to the connecting pipe 5, then turns on the dust outlet control switch, and finally powers on and starts the dust collection fan 14. Then, the flowing air flowing successively and rapidly in the dust collection bag 2, the dust collection pipe 1, the dust collecting pipe 3, the dust outlet pipe 4, the transfer pipe 12, the dust collection bin 10 and the exhaust duct 11 drives the dust around the bottom end of the dust collection bag 2 into the dust collection bin 10 and is isolated and filtered on the dust filtering cloth bag, thereby completing the collection of dust.

[0025] Compared with the prior art, the utility model is provided with a plurality of dust collection pipes 1 respectively installed on each sanitary ware production line, which is convenient for separately collecting the dust generated on each sanitary ware production line. By providing a dust collecting pipe 3, the dust inhaled by all the dust collection pipes 1 is uniformly transported and gathered. By providing an air outlet pipe 4 and a dust suction assembly, it is convenient to provide the power for absorbing dust to all the pipes used for collecting dust, and utilize the wind power to drive the flow and transportation of the dust in the pipes. By providing switch control components respectively on the dust collection pipe 1 and the dust collection bag 2, it is convenient to separately control the opening and closing of the dust suction work for each pipe, and to separately collect the dust on different sanitary ware production lines, making the dust collection efficiency higher, greatly reducing the dust content in the production workshop environment of the sanitary ware, not only providing physical protection for workers, but also recycling the dust for reuse, and solving the problems that a large amount of dust is generated during the production of traditional sanitary ware, the dust flies everywhere in the production workshop of the sanitary ware, which is easy to cause environmental pollution and even damage the health of workers.

[0026] Compared with the prior art, the utility model adjusts the distance between the bottom end of the dust collection bag 2 and the sanitary ware production line by providing an adjusting mechanism, thereby realizing the adjustment of the use height of the dust inlet port at the bottom of the dust collection bag 2, and further facilitating the adjustment according to the terrain of different production sites and the working height of different specifications of sanitary ware production lines, avoiding the influence of the too high bottom end of the dust collection bag 2 on the dust collection suction effect, and also avoiding the influence of the too low bottom end of the dust collection bag 2 on the dust collection suction range.

[0027] The above is only a preferred embodiment of the present invention, and it does not impose any form of limitation on the present invention. Although the present invention has been disclosed as above with a preferred embodiment, it is not intended to limit the present invention. Any person skilled in the art can make some changes or modifications to the above-disclosed technical content to form an equivalent embodiment with equivalent changes, but as long as it does not depart from the technical content of the present invention, any simple modification, equivalent change and modification made to the above embodiment according to the technical essence of the present invention still fall within the scope of the technical solution of the present invention.

Claims

1. A dust collection device for sanitary ware production, characterized in that: It includes a number of dust collection pipes for collecting dust in the sanitary ware production workshop, a number of dust collection bags evenly arranged on the bottom side of the dust collection pipes, and a dust collecting pipe connected between one ends of all the dust collection pipes. The dust collection pipes are detachably suspended and installed on the inner top of the sanitary ware production workshop and are respectively evenly located above each sanitary ware production line. An adjusting mechanism for adjusting the distance between the bottom end of the dust collection bag and the sanitary ware production line is provided at the connection end of the dust collection bag and the dust collection pipe. An outlet pipe is connected and installed at the end of the dust collecting pipe far from the dust collection pipe. A number of dust suction components for sucking dust from the dust collecting pipe, the dust collection pipe and the dust collection bag are evenly arranged on one side of the outlet pipe. Switch control components for controlling the opening and closing of the pipeline are respectively provided on the dust collection pipe and the dust collection bag.

2. The dust collection device for sanitary ware production according to claim 1, wherein, A number of connecting pipes are evenly connected to the bottom of the dust collection pipe, and one end of the dust collection bag is hermetically connected to the bottom port of the connecting pipe.

3. A dust collection device for sanitary ware production according to claim 2, characterized in that, The adjusting mechanism includes a fixed ring plate arranged on the outer side of the bottom end of the connecting pipe, a number of guiding screw rods evenly arranged on the outer end of the bottom side of the fixed ring plate, an adjusting ring plate slidably connected to the guiding screw rod and located directly below the connecting pipe of the fixed ring plate, and an adjusting nut threadedly and detachably connected to the bottom of the guiding screw rod and located at the bottom of the adjusting ring plate. Both ends of the dust collection bag are fixedly connected to the fixed ring plate and the adjusting ring plate respectively. The dust collection bag is a foldable windproof bag.

4. A dust collection device for sanitary ware production according to claim 3, characterized in that, The inner side of the top end of the dust collection bag is fixedly connected to the connecting pipe, and the top surface of the dust collection bag is fixedly connected to the bottom surface of the fixed ring plate.

5. The dust collection device for sanitary ware production according to claim 4, characterized in that, The dust suction component includes a number of dust collection boxes for accommodating dust, a number of exhaust pipes respectively installed on one side of each dust collection box far from the outlet pipe, a transfer pipeline respectively connected between one end of each dust collection box and one side of the outlet pipe, a filter dust cloth bag vertically arranged in the dust collection box near one end of the exhaust pipe and between the transfer pipeline and the exhaust pipe, and a dust collection fan installed in the exhaust pipe and used for discharging the air in the dust collection box to the exhaust pipe. An outlet control member for controlling the opening and closing state of the transfer pipeline is installed at one end of the transfer pipeline close to the outlet pipe.

6. The dust collection device for sanitary ware production according to claim 5, wherein, The switch control component includes a number of dust suction switches arranged at one end of each connecting pipe close to the dust collection pipe and a number of dust transfer switches arranged at one end of each dust collection pipe close to the dust collecting pipe. The outlet control member is an outlet control switch for controlling the opening and closing of the transfer pipeline.