Width shaping device

Abstract

The width shaping device comprises a base, a first limiting unit, a second limiting unit and a shaping unit, wherein the first limiting unit is used for limiting the left end and the right end of a workpiece to be shaped; the second limiting unit is used for limiting the front end and the rear end of the workpiece to be shaped; the base is provided with a control switch; the vertical plate is vertically arranged on the upper end face of the base, a control panel for controlling the shaping unit is arranged on the front end face of the vertical plate, and a display screen for displaying data is arranged on the control panel; the control panel is connected with the control switch, the shaping unit and the display screen so as to control the shaping unit to act and display corresponding data on the display screen in time after the control switch is pressed down; fixed shaping of a to-be-shaped workpiece is achieved, the safety risk is reduced, the yield is improved, meanwhile, automatic width shaping is achieved, the labor cost is reduced, and the shaping efficiency is improved. And moreover, an operator can conveniently and visually know the machining condition.

Description

Technical Field

[0001] The utility model relates to the field technology of width shaping devices, in particular to a width shaping device. Background Art

[0002] The existing method of shaping the width of products is often that the operator simply pinches the products with his hands. However, the existing method has the following defects:

[0003] 1. Manual kneading is prone to fatigue, and the efficiency of manual labor is low.

[0004] 2. Manual kneading can easily cause deformation, which in turn leads to unstable size;

[0005] 3. Manual pinching can easily cause excessive force to cause the product to deform, thus resulting in product damage.

[0006] Therefore, in the utility model patent application, the applicant carefully studied a width shaping device to solve the above problems. Utility Model Content

[0007] In view of this, the utility model aims to solve the deficiencies in the prior art, and its main purpose is to provide a width shaping device, which can achieve fixed shaping of the workpiece to be shaped, reduce safety risks, and improve yield. At the same time, it can automate width shaping, reduce labor costs, and improve shaping efficiency; moreover, it is convenient for operators to intuitively understand the processing situation.

[0008] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0009] A width shaping device comprises a base, a first limiting unit for limiting the left and right ends of a workpiece to be shaped, a second limiting unit for limiting the front and rear ends of the workpiece to be shaped, and a shaping unit for shaping the width of the workpiece to be shaped simultaneously along the left and right directions;

[0010] The first limiting unit, the second limiting unit and the shaping unit are all arranged on the base, and a control switch is also arranged on the base;

[0011] It also includes a vertical plate vertically arranged on the upper end surface of the base, the front end surface of the vertical plate is provided with a control panel for controlling the shaping unit, and the control panel is provided with a display screen for displaying data.

[0012] The control panel is connected to the control switch, the shaping unit and the display screen so as to control the action of the shaping unit and display corresponding data on the display screen in time after the control switch is pressed.

[0013] As a preferred solution, the shaping unit includes a front shaping unit and a rear shaping unit for respectively shaping the left and right sides of the workpiece to be shaped;

[0014] Both the front shaping unit and the rear shaping unit include a shaping block and a driving mechanism for driving the shaping block to approach or move away from the workpiece to be shaped, and the driving mechanism is connected to the control panel.

[0015] As a preferred solution, the end face of the shaping block facing the workpiece to be shaped is an arc surface with an opening facing outwards.

[0016] As a preferred solution, a plurality of through holes are arranged at intervals along the front-rear direction of the shaping block. Each through hole penetrates from the upper end face to the lower end face of the shaping block and each through hole penetrates to the arc surface. A cylindrical member is installed in each through hole, and the outer peripheral surface of each cylindrical member protrudes outside the shaping block.

[0017] As a preferred solution, both the front shaping unit and the rear shaping unit further include a first blocking block and a second blocking block arranged at a front-rear interval. A stroke groove for the movement of the shaping block is formed between the first blocking block and the second blocking block.

[0018] As a preferred solution, first limiting step portions are formed on the inner side surfaces of the first blocking block and the second blocking block, and second limiting step portions are respectively formed at the front and rear ends of the shaping block;

[0019] When the shaping block is driven to a preset position, the corresponding second limiting step portion of the shaping block abuts against the first limiting step portion of the corresponding blocking block.

[0020] As a preferred solution, the driving mechanism is a cylinder mechanism. A knob for adjusting the pressure of the air entering the cylinder mechanism and a pressure gauge for displaying the pressure inside the cylinder mechanism are further arranged on the control panel, and the pressure gauge is connected to the cylinder mechanism.

[0021] As a preferred solution, the first limiting unit includes a left-end limiting unit and a right-end limiting unit, and the second limiting unit includes a front-end left-side limiting unit, a front-end right-side limiting unit, a rear-end left-side limiting unit, and a rear-end right-side limiting unit;

[0022] At least one of the front-end left-side limiting unit and the rear-end left-side limiting unit is provided with a left-side cushion block between it and the left-end limiting unit, and the height of the left-side cushion block is lower than the heights of the front-end left-side limiting unit, the rear-end left-side limiting unit, and the left-end limiting unit at the same time;

[0023] At least one of the front right limit unit and the rear right limit unit is provided with a right cushion block between it and the right end limit unit, and the height of the right cushion block is lower than the heights of the front right limit unit, the rear right limit unit, and the right end limit unit at the same time.

[0024] As a preferred solution, a plurality of function keys are further provided on the control panel.

[0025] Compared with the prior art, the present utility model has obvious advantages and beneficial effects. Specifically: mainly through the cooperation of the first limit unit, the second limit unit, and the shaping unit, it realizes the fixed shaping of the workpiece to be shaped, reduces safety risks, improves the yield rate. At the same time, the automatic width shaping reduces labor costs and improves the shaping efficiency; moreover, by setting a display screen on the vertical plate, it is convenient for the operator to intuitively understand the processing situation;

[0026] Secondly, by shaping through the outer peripheral surface of the cylindrical part on the arc surface, the shaping efficiency and the yield rate are greatly improved;

[0027] In addition, the overall structure is designed ingeniously and reasonably, and the assembly between parts is convenient and firm, ensuring the stability and reliability during the welding process.

[0028] To more clearly illustrate the structural features and functions of the present utility model, the following will combine the drawings with specific embodiments to elaborate on the present utility model in detail. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 is a schematic structural diagram of an embodiment of the present utility model;

[0030] Figure 2 is Figure 1 an enlarged structural diagram of part A in

[0031] Figure 3 is a first top view (without showing the workpiece to be shaped) of an embodiment of the present utility model;

[0032] Figure 4 is a cross-sectional structural diagram of an embodiment of the present utility model;

[0033] Figure 5 is a second top view (showing the workpiece to be shaped) of an embodiment of the present utility model.

[0034] DESCRIPTION OF THE REFERENCE NUMERALS:

[0035] 10. Base

[0036] 11. Control switch

[0037] 21. Left end limit unit 22. Right end limit unit

[0038] 23. Main limit member 24. Sub-limit member

[0039] 31. Front-end left limit unit 32. Front-end right limit unit

[0040] 33. Rear-end left limit unit 34. Rear-end right limit unit

[0041] 35. Left cushion block 36. Right cushion block

[0042] 41. Front-side shaping unit 42. Rear-side shaping unit

[0043] 43. Shaping block

[0044] 431. Arc surface 432. Through hole

[0045] 433. Cylindrical part 434. Second limit step part

[0046] 44. Driving mechanism 45. First blocking block

[0047] 46. Second blocking block 47. First limit step part

[0048] 50. Vertical plate

[0049] 60. Control panel

[0050] 61. Function button 62. Display screen

[0051] 63. Knob 64. Pressure gauge

[0052] 70. Workpiece to be shaped. Detailed implementation manners

[0053] Please refer to Figures 1 to 5 as shown, which shows the specific structure of the embodiment of the present invention. A width shaping device includes a base 10, a first limit unit for limiting the left and right ends of the workpiece 70 to be shaped, a second limit unit for limiting the front and rear ends of the workpiece 70 to be shaped, and a shaping unit for simultaneously shaping the width of the workpiece 70 to be shaped in the left and right directions.

[0054] A control switch 11 is further provided on the base 10. The first limit unit, the second limit unit and the shaping unit are all arranged on the base 10.

[0055] In this embodiment, the first limit unit includes a left-end limit unit 21 and a right-end limit unit 22, and the second limit unit includes a front-end left limit unit 31, a front-end right limit unit 32, a rear-end left limit unit 33 and a rear-end right limit unit 34;

[0056] At least one of the front left limiting unit 31 and the rear left limiting unit 33 is provided with a left cushion block 35 between it and the left end limiting unit 21, and the height of the left cushion block 35 is lower than the heights of the front left limiting unit 31, the rear left limiting unit 33, and the left end limiting unit 21 at the same time;

[0057] At least one of the front right limiting unit 32 and the rear right limiting unit 34 is provided with a right cushion block 36 between it and the right end limiting unit 22, and the height of the right cushion block 36 is lower than the heights of the front right limiting unit 32, the rear right limiting unit 34, and the right end limiting unit 22 at the same time.

[0058] In this embodiment, both the left end limiting unit 21 and the right end limiting unit 22 include a main limiting member 23 and two sub-limiting members 24 located at the front and rear ends of the main limiting member 23, and the distance between the two sub-limiting members 24 and the corresponding side cushion block is less than the distance between the main limiting member 23 and the corresponding side cushion block.

[0059] A positioning groove for the workpiece to be shaped is jointly formed among the left end limiting unit 21, the right end limiting unit 22, the front left limiting unit 31, the front right limiting unit 32, the rear left limiting unit 33, and the rear right limiting unit 34. The front left limiting unit 31, the front right limiting unit 32, the rear left limiting unit 33, and the rear right limiting unit 34 all include limiting convex columns.

[0060] The shaping unit includes a front side shaping unit 41 and a rear side shaping unit 42 for shaping the left and right sides of the workpiece 70 to be shaped respectively;

[0061] Both the front side shaping unit 41 and the rear side shaping unit 42 include a shaping block 43 and a driving mechanism 44 for driving the shaping block 43 to approach or move away from the workpiece 70 to be shaped. The end face of the shaping block 43 facing the workpiece to be shaped is an arc surface 431 with an outward opening. Preferably, the driving mechanism 44 is a cylinder mechanism.

[0062] A plurality of through holes 432 are arranged at intervals along the front and rear directions of the shaping block 43. Each through hole 432 penetrates from the upper end face of the shaping block 43 to the lower end face and each through hole 432 penetrates to the arc surface 431. A cylindrical member 433 is installed in each through hole 432, and the outer peripheral surface of each cylindrical member 433 protrudes outside the shaping block 43.

[0063] Both the front shaping unit 41 and the rear shaping unit 42 further include a first blocking block 45 and a second blocking block 46 which are arranged at a front-rear interval. A stroke groove for the shaping block 43 to move is formed between the first blocking block 45 and the second blocking block 46. First limiting step portions 47 are formed on the inner side surfaces of the first blocking block 45 and the second blocking block 46, and second limiting step portions 434 are respectively formed at the front and rear ends of the shaping block 43.

[0064] When the shaping block 43 is driven to a preset position, the corresponding second limiting step portion 434 of the shaping block 43 abuts against the first limiting step portion 47 of the corresponding blocking block.

[0065] It further includes a vertical plate 50 vertically arranged on the upper end surface of the base 10. A control panel 60 for controlling the shaping unit is arranged on the front end surface of the vertical plate 50, and the driving mechanism 44 is connected to the control panel 60. A plurality of function keys 61, a display screen 62 for displaying data, a knob 63 for adjusting the pressure of the air pressure entering the cylinder mechanism, and a pressure gauge 64 for displaying the pressure inside the cylinder mechanism are arranged on the control panel 60, and the pressure gauge 64 is connected to the cylinder mechanism.

[0066] The control panel 60 is connected to the control switch 11, the cylinder mechanism of the shaping unit and the display screen 62 to control the cylinder mechanism of the shaping unit to act and timely display the corresponding data on the display screen 62 after the control switch 11 is pressed.

[0067] Next, the working principle will be briefly described:

[0068] 1. Place the workpiece 70 to be shaped into the positioning groove for the workpiece to be shaped;

[0069] 2. Press the control switch 11, and the control panel 60 controls the cylinder mechanism to drive the shaping block 43 to squeeze the workpiece 70 to be shaped inward, so that the width dimension of the workpiece 70 to be shaped meets the requirements.

[0070] The design focus of the present utility model is that mainly through the cooperation of the first limiting unit, the second limiting unit and the shaping unit, the fixed shaping of the workpiece to be shaped is realized, the safety risk is reduced, the yield is improved. At the same time, the width shaping is automated, the labor cost is reduced, and the shaping efficiency is improved; moreover, by arranging a display screen on the vertical plate, it is convenient for the operator to intuitively understand the processing situation;

[0071] Secondly, by shaping through the outer peripheral surface of the cylindrical part on the arc surface, the shaping efficiency and the yield are greatly improved;

[0072] And, the overall structure is designed ingeniously and reasonably, and the assembly between various parts is convenient and firm, ensuring the stability and reliability during the welding process.

[0073] The above are only the preferred embodiments of the present utility model, and do not impose any limitation on the technical scope of the present utility model. Therefore, any minor modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present utility model still fall within the scope of the technical solution of the present utility model.

Claims

1. A width shaping device, characterized in that: It includes a base, a first limiting unit for limiting the left and right ends of the workpiece to be shaped, a second limiting unit for limiting the front and back ends of the workpiece to be shaped, and a shaping unit for shaping the workpiece to be shaped along the left-right width simultaneously; The first limiting unit, the second limiting unit and the shaping unit are all arranged on the base, and a control switch is also arranged on the base; It further includes a vertical plate vertically arranged on the upper end surface of the base. A control panel for controlling the shaping unit is arranged on the front end surface of the vertical plate, and a display screen for displaying data is arranged on the control panel; The control panel is connected to the control switch, the shaping unit and the display screen to control the shaping unit to act after the control switch is pressed and timely display the corresponding data on the display screen.

2. The width shaping device according to claim 1, wherein: The shaping unit includes a front-side shaping unit and a rear-side shaping unit for shaping the left and right sides of the workpiece to be shaped respectively; Both the front-side shaping unit and the rear-side shaping unit include a shaping block and a driving mechanism for driving the shaping block to approach or move away from the workpiece to be shaped. The driving mechanism is connected to the control panel.

3. The width shaping device according to claim 2, wherein: The end face of the shaping block facing the workpiece to be shaped is an arc face with an opening facing outwards.

4. The width shaping device according to claim 3, characterized in that: A plurality of through holes are arranged at intervals along the front-back direction of the shaping block. Each through hole penetrates from the upper end face of the shaping block to the lower end face and each through hole penetrates to the arc face. A cylindrical piece is installed in each through hole, and the outer peripheral surface of each cylindrical piece protrudes outside the shaping block.

5. The width shaping device according to claim 2, wherein: Both the front-side shaping unit and the rear-side shaping unit further include a first blocking block and a second blocking block arranged at a front-back interval. A stroke groove for the movement of the shaping block is formed between the first blocking block and the second blocking block.

6. The width shaping device according to claim 5, characterized in that: First limiting step parts are formed on the inner side faces of the first blocking block and the second blocking block, and second limiting step parts are respectively formed on the front and rear ends of the shaping block; When the shaping block is driven to a preset position, the corresponding second limiting step part of the shaping block abuts against the first limiting step part of the corresponding blocking block.

7. The width shaping device according to claim 2, characterized in that: The driving mechanism is a cylinder mechanism. A knob for adjusting the pressure of the air entering the cylinder mechanism and a pressure gauge for displaying the pressure inside the cylinder mechanism are further arranged on the control panel. The pressure gauge is connected to the cylinder mechanism.

8. The width shaping device according to claim 2, characterized in that: The first limiting unit includes a left-end limiting unit and a right-end limiting unit, and the second limiting unit includes a front-end left-side limiting unit, a front-end right-side limiting unit, a rear-end left-side limiting unit and a rear-end right-side limiting unit; At least one of the front-end left-side limiting unit and the rear-end left-side limiting unit is provided with a left-side cushion block between it and the left-end limiting unit. The height of the left-side cushion block is lower than the heights of the front-end left-side limiting unit, the rear-end left-side limiting unit and the left-end limiting unit at the same time; At least one of the front-end right-side limiting unit and the rear-end right-side limiting unit is provided with a right-side cushion block between it and the right-end limiting unit. The height of the right-side cushion block is lower than the heights of the front-end right-side limiting unit, the rear-end right-side limiting unit and the right-end limiting unit at the same time.

9. The width shaping device according to claim 2, characterized in that: A plurality of function keys are also arranged on the control panel.

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