Punching device for air chamber of intercooler

Abstract

The utility model discloses an intercooler air chamber punching device, and particularly relates to the technical field of machining, the intercooler air chamber punching device comprises a machining table and a supporting frame installed at the top of the machining table, the top of the machining table is provided with a punching piece used for machining an intercooler air chamber, and the outer portion of the machining table is provided with a recycling piece used for collecting waste materials; and the recovery part comprises two belt rollers which are driven by a conveyor belt. The two belt rollers driven by the conveying belt are driven by the servo motor to operate, so that the conveying belt can convey waste materials after punching into the collecting box, the waste material collecting convenience is improved, the waste materials are prevented from being scattered and polluting the working environment, meanwhile, the fixing shaft can operate along with the belt rollers through meshing of the two gears, and the waste material collecting efficiency is improved. And the brush plate is driven to clean the conveyor belt and the scraper, so that the waste is prevented from adhering to the outer parts of the conveyor belt and the scraper, and the cleanliness of the conveyor belt and the cleaning effect of the scraper on the conveyor belt are ensured.

Description

Technical Field

[0001] The utility model relates to the technical field of machining, and more specifically to a punching device for an intercooler air chamber. Background Art

[0002] The intercooler is a key component in the turbocharged engine system, mainly used to cool the high-temperature and high-pressure air compressed by the turbine, so as to reduce the intake air temperature, increase the air density, and thus enhance the engine combustion efficiency and output power. The intercooler air chamber is one of its core components. The intercooler air chamber is usually made of metal plates, and a large number of high-precision holes need to be processed on its surface by a punching device to meet the requirements of air flow distribution, heat dissipation or lightweight.

[0003] As shown in the prior art with the publication number CN218340792U, although the intercooler air chamber is placed on the top of the top block in this prior art, and the position of the intercooler air chamber is positioned by the concave surface on the front side of the top block and the positioning plate, and then the hydraulic cylinder drives the punch to punch the intercooler air chamber through the pressing plate, and the waste material punched down slides along the notch of the top block to the outside of the top block. However, the waste material in this prior art will scatter to the outside of the equipment, which will pollute the working environment, thus affecting the operation effect of the staff on the equipment, and at the same time increasing the burden of the staff to clean up the waste material later. Content of the Utility Model

[0004] In order to overcome the above-mentioned defects of the prior art, the utility model provides a punching device for an intercooler air chamber. The two belt rollers driven by the conveyor belt are driven by a servo motor, so that the conveyor belt can convey the waste material after punching into the collection box, improving the convenience of collecting the waste material, avoiding the waste material from scattering and polluting the working environment. At the same time, through the meshing of the two gears, the fixed shaft can rotate together with the belt roller, and the brush plate is driven to clean the conveyor belt and the scraper, so as to avoid the waste material from adhering to the outside of the conveyor belt and the scraper, so as to solve the problems appearing in the above-mentioned background art.

[0005] To achieve the above purpose, the utility model provides the following technical solution: a punching device for an intercooler air chamber, including a processing table and a support frame installed on the top of the processing table. A punching part for processing the intercooler air chamber is arranged on the top of the processing table, and a recycling part for collecting waste material is arranged outside the processing table;

[0006] The recycling part includes two belt rollers driven by a conveyor belt. The conveyor belt is arranged on the top of the processing table. A drainage frame is sleeved outside the rear end of the conveyor belt. Both ends of the belt roller at the rear end of the conveyor belt are movably connected with the inner wall of the drainage frame through rotating shafts. A servo motor is installed on one side of the top end of the drainage frame, and the output shaft of the servo motor penetrates through the drainage frame and is fixed together with the belt roller at the rear end of the conveyor belt. A cleaning part for cleaning debris is arranged inside the drainage frame.

[0007] In a preferred embodiment, the cleaning member includes a scraper installed inside the top end of the drainage frame. The scraper is provided at the bottom of the rear end of the conveyor belt, and the top of the scraper is in contact with the outside of the conveyor belt. A movable shaft is provided at the bottom of the scraper. Both ends of the movable shaft are movably connected to the inner wall of the drainage frame through rotating shafts. A plurality of brush plates for cleaning the scraper and the conveyor belt are installed outside the movable shaft.

[0008] On one side of the top end of the drainage frame, two linkage shafts are provided. Gears are installed outside the ends of the two linkage shafts away from the drainage frame, and the two gears are meshed with each other. The ends of the two linkage shafts away from the gears penetrate through the drainage frame and extend into the drainage frame, and the two linkage shafts are respectively fixed to the movable shaft and the rotating shafts on the belt roller at the rear end of the conveyor belt.

[0009] In a preferred embodiment, a support plate is installed at the rear side of the processing table, and a collection box for collecting waste is installed at the top of the support plate. The collection box is provided at the bottom of the drainage frame.

[0010] In a preferred embodiment, the punching member includes a first electric push rod installed at the top of the support frame. The bottom end of the first electric push rod penetrates through the support frame and extends into the support frame, and a moving plate is installed at the bottom end of the first electric push rod. A punch for processing the air chamber of the intercooler is installed at the bottom of the moving plate.

[0011] A placement table for placing the air chamber of the intercooler is provided at the bottom of the punch. The placement table is provided on the top of the conveyor belt, and a material discharge hole for discharging materials is opened outside the placement table. The position of the material discharge hole corresponds to that of the conveyor belt up and down.

[0012] In a preferred embodiment, a fixed bracket installed at the top of the inner cavity of the support frame is provided at the top of the moving plate. A through hole is opened on one side of the moving plate corresponding to the fixed bracket. The bottom end of the fixed bracket penetrates through the through hole and extends to the bottom of the moving plate. A second electric push rod is installed at the top of the fixed bracket. The bottom end of the second electric push rod extends to the bottom of the fixed bracket and a pressing plate is installed.

[0013] In a preferred embodiment, an installation groove is opened at the top of the rear end of the processing table. The conveyor belt and the belt rollers inside the front end of the conveyor belt are both provided inside the installation groove. Both ends of the belt rollers inside the front end of the conveyor belt are movably connected to the installation groove through rotating shafts.

[0014] A packaging shell is installed on one side of the top end of the drainage frame corresponding to the conveyor belt. The packaging shell is sleeved outside the conveyor belt, and the front end of the packaging shell is fixed to the rear side of the placement table.

[0015] The technical effects and advantages of the present utility model:

[0016] The two belt rollers driven by the conveyor belt are driven by a servo motor, so that the conveyor belt can transport the waste after punching into the collection box, improving the convenience of waste collection, avoiding the scattering of waste and polluting the working environment. At the same time, through the meshing of the two gears, the fixed shaft can rotate together with the belt roller, and drive the brush plate to clean the conveyor belt and the scraper, so as to avoid waste adhering to the outside of the conveyor belt and the scraper, ensuring the cleanliness of the conveyor belt and the cleaning effect of the scraper on the conveyor belt. Description of the Drawings

[0017] Figure 1 It is a schematic diagram of the overall structure of the present utility model;

[0018] Figure 2 It is a rear view of the processing table of the present utility model;

[0019] Figure 3 It is a front view of the storage table of the present utility model;

[0020] Figure 4 It is a side sectional view of the drainage frame of the present utility model;

[0021] Figure 5 It is an exploded view of the gears of the present utility model;

[0022] Figure 6 It is a bottom view of the moving plate of the present utility model;

[0023] Figure 7 It is a top view of the installation groove of the present utility model.

[0024] The reference numerals are: 1, processing table; 2, support frame; 3, belt roller; 4, conveyor belt; 5, drainage frame; 6, servo motor; 7, scraper; 8, movable shaft; 9, brush plate; 10, linkage shaft; 11, gear; 12, support plate; 13, collection box; 14, first electric push rod; 15, moving plate; 16, punch; 17, storage table; 18, material hole; 19, fixed bracket; 20, through hole; 21, second electric push rod; 22, pressing plate; 23, installation groove; 24, encapsulation shell. Detailed Embodiment

[0025] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0026] Refer to the attached drawings of the specification Figure 1 - Attached Figure 7, the present utility model provides a punching device for the air chamber of an intercooler, which includes a processing table 1 and a support frame 2 installed on the top of the processing table 1. A punching member for processing the air chamber of the intercooler is provided on the top of the processing table 1. The punching member includes a first electric push rod 14 installed on the top of the support frame 2. The bottom end of the first electric push rod 14 penetrates through the support frame 2 and extends into the interior of the support frame 2. A moving plate 15 is installed at the bottom end of the first electric push rod 14. A punch 16 for processing the air chamber of the intercooler is installed at the bottom of the moving plate 15. A placement table 17 for placing the air chamber of the intercooler is provided at the bottom of the punch 16. The placement table 17 is arranged on the top of the conveyor belt 4, and a material discharge hole 18 for discharging materials is opened outside the placement table 17. The position of the material discharge hole 18 corresponds to that of the conveyor belt 4 up and down.

[0027] When using the above punching member to process the air chamber of the intercooler, the staff needs to first place the air chamber of the intercooler on the top of the placement table 17. Then, to ensure the processing stability of the air chamber of the intercooler, it is necessary to fix the air chamber of the intercooler. Therefore, a fixing bracket 19 installed on the top of the inner cavity of the support frame 2 is provided on the top of the moving plate 15. A through hole 20 is opened on one side of the moving plate 15 corresponding to the fixing bracket 19. The bottom end of the fixing bracket 19 penetrates through the through hole 20 and extends to the bottom of the moving plate 15. A second electric push rod 21 is installed on the top of the fixing bracket 19. The bottom end of the second electric push rod 21 extends to the bottom of the fixing bracket 19 and a pressing plate 22 is installed. The second electric push rod 21 is used to push the pressing plate 22 down to contact the air chamber of the intercooler, and the air chamber of the intercooler is fixed by the pressing plate 22, so as to ensure the stability of the air chamber of the intercooler during processing.

[0028] After the air chamber of the intercooler is fixed, the staff then starts the first electric push rod 14 to drive the punch 16 on the moving plate 15 to move down, and the punch 16 punches the air chamber of the intercooler. The waste generated during punching falls onto the recycling member through the material discharge hole 18 and is centrally processed by the recycling member.

[0029] As Figures 2 - 5 shown, to improve the convenience of cleaning waste, a recycling member for collecting waste is provided outside the processing table 1. The recycling member includes two belt rollers 3 driven by the conveyor belt 4. The conveyor belt 4 is arranged on the top of the processing table 1. A drainage frame 5 is sleeved outside the rear end of the conveyor belt 4. Both ends of the belt roller 3 at the rear end of the conveyor belt 4 are movably connected to the inner wall of the drainage frame 5 through rotating shafts. A servo motor 6 is installed on one side of the top end of the drainage frame 5, and the output shaft of the servo motor 6 penetrates through the drainage frame 5 and is fixed to the belt roller 3 at the rear end of the conveyor belt 4.

[0030] After the waste material from the punched air chamber of the intercooler falls through the material hole 18 onto the conveyor belt 4, the servo motor 6 is then started to drive the two belt rollers 3 driven by the conveyor belt 4, so that the waste material can be conveyed by the conveyor belt 4 into the drainage frame 5. Since a support plate 12 is installed at the rear side of the processing table 1, and a collection box 13 for collecting waste material is installed on the top of the support plate 12, and the collection box 13 is arranged at the bottom of the drainage frame 5, the waste material can fall from the drainage frame 5 into the collection box 13, and the collection box 13 is used to centrally collect the waste material.

[0031] At the same time, as Figure 4 and Figure 5 shown, to prevent waste material from adhering to the outside of the conveyor belt 4, it is necessary to clean the waste material outside the conveyor belt 4. Thus, a cleaning member for cleaning debris is provided inside the drainage frame 5. The cleaning member includes a scraper 7 installed inside the top end of the drainage frame 5. The scraper 7 is arranged at the bottom of the rear end of the conveyor belt 4, and the top of the scraper 7 is in contact with the outside of the conveyor belt 4. A movable shaft 8 is provided at the bottom of the scraper 7. Both ends of the movable shaft 8 are movably connected to the inner wall of the drainage frame 5 through rotating shafts. A plurality of brush plates 9 for cleaning the scraper 7 and the conveyor belt 4 are installed on the outside of the movable shaft 8. Two linkage shafts 10 are provided on one side of the top end of the drainage frame 5. Gears 11 are installed on the outside of the far ends of the two linkage shafts 10 away from the drainage frame 5, and the two gears 11 are meshed with each other. The far ends of the two linkage shafts 10 away from the gears 11 penetrate through the drainage frame 5 and extend into the drainage frame 5, and the two linkage shafts 10 are respectively fixed to the rotating shafts of the movable shaft 8 and the belt roller 3 at the rear end of the conveyor belt 4.

[0032] By connecting one of the linkage shafts 10 to the belt roller 3 at the rear end of the conveyor belt 4, the gear 11 on this linkage shaft 10 can rotate together with the belt roller 3, and at the same time drive the gear 11 on the other linkage shaft 10, so that this gear 11 can drive the corresponding linkage shaft 10 to drive the movable shaft 8 to rotate. The movable shaft 8 drives a plurality of brush plates 9 to clean the conveyor belt 4 and the scraper 7, thereby preventing waste material from adhering to the outside of the conveyor belt 4 and the scraper 7, and ensuring the cleanliness of the conveyor belt 4 and the cleaning effect of the scraper 7 on the conveyor belt 4.

[0033] Among them, as Figure 2 、 Figure 3 、 Figure 4 and Figure 7As shown in the figure, to ensure the stability of the waste material transportation, it is necessary to avoid the influence of external factors on the transportation of the conveyor belt 4. Therefore, an installation groove 23 is provided at the top of the rear end of the processing table 1. The conveyor belt 4 and the belt rollers 3 located inside the front end of the conveyor belt 4 are both arranged inside the installation groove 23, and both ends of the belt rollers 3 located inside the front end of the conveyor belt 4 are movably connected to the installation groove 23 through rotating shafts. At the front side of the top end of the drainage frame 5 corresponding to one side of the conveyor belt 4, a packaging shell 24 is installed. The packaging shell 24 is sleeved outside the conveyor belt 4, and the front end of the packaging shell 24 is fixed to the rear side of the placement table 17. By providing the installation groove 23 on the processing table 1, it is convenient to install the conveyor belt 4 inside the installation groove 23, so that the conveyor belt 4 is flush with the processing table 1. Then, the conveyor belt 4 is shielded and protected by the packaging shell 24 to prevent external impurities from adhering to the outside of the conveyor belt 4, and at the same time, it can also prevent the waste material on the conveyor belt 4 from being shaken off by external impacts, thereby ensuring the transportation stability of the conveyor belt 4.

[0034] Finally: The above description is only the preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. An intercooler air chamber punching device, comprising a processing table (1) and a support frame (2) installed on the top of the processing table (1), characterized in that: The top of the processing table (1) is provided with a punching piece for processing the air chamber of the intercooler, and the outside of the processing table (1) is provided with a recycling piece for collecting waste materials; The recycling unit comprises two belt rollers (3) driven by a conveyor belt (4), the conveyor belt (4) being arranged on the top of the processing table (1), the rear end of the conveyor belt (4) being provided with a drainage frame (5), both ends of the belt roller (3) located at the rear end of the conveyor belt (4) being movably connected to the inner wall of the drainage frame (5) via a rotating shaft, a servo motor (6) being installed on one side of the top end of the drainage frame (5), an output shaft of the servo motor (6) passing through the drainage frame (5) and being fixed to the belt roller (3) at the rear end of the conveyor belt (4), and a cleaning unit for cleaning debris is provided inside the drainage frame (5).

2. The punching device for the intercooler air chamber according to claim 1, wherein: The cleaning member comprises a scraper (7) installed inside the top end of the drainage frame (5); the scraper (7) is arranged at the bottom of the rear end of the conveyor belt (4), and the top of the scraper (7) is in contact with the outside of the conveyor belt (4); a movable shaft (8) is provided at the bottom of the scraper (7), both ends of the movable shaft (8) are movably connected to the inner wall of the drainage frame (5) through a rotating shaft, and a plurality of brush plates (9) for cleaning the scraper (7) and the conveyor belt (4) are installed outside the movable shaft (8); Two linkage shafts (10) are provided on one side of the top end of the drainage frame (5); gears (11) are installed on the outside of the two linkage shafts (10) at the ends away from the drainage frame (5); the two gears (11) are meshed with each other; the ends of the two linkage shafts (10) away from the gears (11) penetrate the drainage frame (5) and extend into the interior of the drainage frame (5); and the two linkage shafts (10) are respectively fixed to the movable shaft (8) and the rotating shaft on the belt roller (3) located at the rear end of the conveyor belt (4).

3. The punching device for the intercooler air chamber according to claim 1, wherein: A support plate (12) is installed on the rear side of the processing table (1), and a collection box (13) for collecting waste is installed on the top of the support plate (12), and the collection box (13) is arranged at the bottom of the drainage frame (5).

4. The punching device for the intercooler air chamber according to claim 1, wherein: The punching member comprises a first electric push rod (14) mounted on the top of the support frame (2), the bottom end of the first electric push rod (14) passes through the support frame (2) and extends into the interior of the support frame (2), and a moving plate (15) is mounted on the bottom end of the first electric push rod (14), and a punch (16) for machining an air chamber of an intercooler is mounted on the bottom of the moving plate (15); A storage platform (17) for placing the intercooler air chamber is provided at the bottom of the punch (16), the storage platform (17) is arranged on the top of the conveyor belt (4), and a material hole (18) for discharging materials is opened on the outside of the storage platform (17), and the material hole (18) corresponds to the position of the conveyor belt (4) in the upper and lower directions.

5. The punching device for the intercooler air chamber according to claim 4, wherein: The top of the movable plate (15) is provided with a fixed bracket (19) installed at the top of the inner cavity of the support frame (2). A through hole (20) is formed on one side of the movable plate (15) corresponding to the fixed bracket (19). The bottom end of the fixed bracket (19) penetrates through the through hole (20) and extends to the bottom of the movable plate (15). The top of the fixed bracket (19) is installed with a second electric push rod (21), and the bottom end of the second electric push rod (21) extends to the bottom of the fixed bracket (19) and is installed with a pressing plate (22).

6. The punching device for the intercooler air chamber according to claim 4, characterized in that: An installation groove (23) is formed at the top of the rear end of the processing table (1). The conveyor belt (4) and the belt rollers (3) located inside the front end of the conveyor belt (4) are both arranged inside the installation groove (23). Both ends of the belt roller (3) located inside the front end of the conveyor belt (4) are movably connected to the installation groove (23) through rotating shafts; On the front side of the top end of the drainage frame (5) corresponding to one side of the conveyor belt (4), a packaging shell (24) is installed. The packaging shell (24) is sleeved outside the conveyor belt (4), and the front end of the packaging shell (24) is fixed to the rear side of the placement table (17).

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