Plate stamping and punching forming device
Through the composite mold and stamping mechanism integrating stamping and punching functions, the problem of single functions of traditional devices is solved, efficient and precise molding of the board is achieved, and production efficiency and product quality are improved.
Patent Information
- Application Number
- CN202422084831.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-27
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-08-27
AI Technical Summary
The traditional plate stamping and punching device has a single function, resulting in high equipment cost, large area, and high positioning accuracy requirements, which affects product quality.
A composite mold and stamping mechanism with integrated stamping and punching functions are designed, and the guide rails are accurately aligned and combined to achieve synchronous molding of the plates and automated control with the control module.
Improve production efficiency and molding accuracy, ensure hole quality, reduce equipment costs and floor area, and reduce operation difficulty.
Smart Images
Figure CN223129106U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sheet metal processing, and particularly relates to a sheet metal stamping and punching forming device. Background Art
[0002] In the sheet metal processing industry, stamping and punching forming is a common production process, which is widely used in many fields such as automobile manufacturing, home appliance production, and building decoration. Traditional sheet metal stamping and punching forming devices often adopt a single die design, that is, a single device can only achieve a single function of stamping or punching. This not only increases the equipment cost and floor area, but also reduces the production efficiency and flexibility. In addition, during the operation of traditional stamping and punching equipment, high requirements are placed on the positioning accuracy of the die. If the die position is inaccurate, it is easy to cause deviation in the stamping shape or offset in the punching position, affecting the product quality. Content of the Utility Model
[0003] The purpose of the utility model is to provide a sheet metal stamping and punching forming device, and this technical solution can improve the efficiency and accuracy of stamping and punching.
[0004] To achieve the above purpose, the basic solution provided by the utility model is: a sheet metal stamping and punching forming device, including a frame for supporting the whole device and providing a stable operation platform. The frame is fixedly connected with a workbench, and a composite die is installed on the workbench. The composite die includes a stamping female die and a punching female die. The workbench is connected with a stamping mechanism through a guide rail. The stamping mechanism includes a stamping punch and a punching punch. The stamping mechanism is connected with a power module. The composite die and the stamping mechanism are precisely aligned through the guide rail and closely combined during operation. The stamping female die and the stamping punch cooperate to form a stamping shape on the sheet metal, and the punching female die and the punching punch cooperate to form a hole on the sheet metal. It also includes a control module, and the control module is connected with a control panel and a power module through cables.
[0005] Principle and beneficial effects of the basic solution: This device integrates the functions of stamping and punching. Through the precise alignment and combination of the composite die and the stamping mechanism, the stamping forming and punching operations of the sheet metal are realized synchronously, greatly improving the production efficiency. By connecting the stamping mechanism with the workbench through a guide rail, the linearity and accuracy of the stamping punch and the punching punch during movement are ensured, thereby improving the forming accuracy of the processed sheet metal and the quality of the holes.
[0006] As an implementable preferred solution, a waste material recovery tank is further arranged below the workbench, and the waste material recovery tank is rectangular.
[0007] As an implementable preferred solution, the waste material recovery tank is of a drawer type design, and slide rails are arranged at the bottom of the waste material recovery tank, and the slide rails are fixedly connected with the frame.
[0008] As an implementable and preferable solution, infrared sensors are arranged on the frames on both sides of the side of the waste recycling tank. The infrared sensors are electrically connected to the control module and include an infrared transmitting head and an infrared receiving head. The infrared transmitting head and the infrared receiving head are respectively oppositely arranged on the frames on both sides.
[0009] As an implementable and preferable solution, at least one side wall of the waste recycling tank is a double-layer side wall. The inner layer is a mesh filtering wall, and the outer layer is a solid wall. The aperture size of the mesh holes of the filtering wall is set according to actual needs, and the solid wall is of a detachable design.
[0010] As an implementable and preferable solution, the solid wall is fixed by clamping grooves on both sides, and the clamping grooves are arranged on the side walls on adjacent sides.
[0011] As an implementable and preferable solution, an outer edge facing the outside of the waste recycling tank is arranged at the top of the solid wall, and the width of the outer edge is smaller than the distance between the side wall of the drawer-type waste recycling tank and the frame.
[0012] As an implementable and preferable solution, the control module is also connected with an indicator light to indicate the current state of the device through different colors.
[0013] As an implementable and preferable solution, the stamping mechanism includes a stamping punch and a stamping cylinder, as well as a punching punch and a punching cylinder; a power module is connected to the stamping cylinder and the punching cylinder through a pipeline or a hose to provide power.
[0014] As an implementable and preferable solution, the frame is formed by welding or bolt connection of high-strength steel to form a firm frame structure. Description of the Drawings
[0015] Figure 1 is a schematic structural diagram of a sheet metal stamping and punching forming device.
[0016] Figure 2 is a schematic structural diagram of a sheet metal stamping and punching forming device. Detailed Embodiments
[0017] The technical solution of the present application will be further described in detail through specific embodiments as follows:
[0018] In the description of the present utility model, it should be noted that unless otherwise clearly specified and defined, the terms "arrangement" and "connection" shall be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or an integral connection; it may be a mechanical connection (including various forms of mechanical connections, such as couplings or gear pairs, etc.), or an electrical connection; it may be directly connected, or indirectly connected through an intermediate medium, and it may be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0019] Reference numerals: frame 1, workbench 2, stamping mechanism 3, composite die 4, guide rail 5, waste recycling tank 6.
[0020] Refer to Figure 1 , a sheet metal stamping and punching forming device, including a frame 1, a workbench 2, a stamping mechanism 3, a composite die 4, a guide rail 5, a power module, and a control module.
[0021] The frame 1 is used to support the entire device and provide a stable operation platform. It is formed by welding or bolt connection of high-strength steel to form a strong frame structure.
[0022] The frame 1 is fixedly connected to the workbench 2 by bolts. The workbench 2 is used to place the sheet metal to be processed. The composite die 4 is installed on the workbench 2, and the accurate position of the die is ensured by positioning pins. The composite die 4 includes a stamping female die and a punching female die.
[0023] The stamping mechanism 3 is connected to the workbench 2 through the guide rail 5 to ensure the linearity and accuracy of the movement of the stamping mechanism 3. The stamping mechanism 3 includes a stamping punch and a punching punch, as well as corresponding cylinders. The power module is connected to the stamping cylinder and the punching cylinder through pipes or hoses to provide power.
[0024] The composite die 4 is precisely aligned with the stamping mechanism 3 through the guide rail 5. During operation, the stamping mechanism 3 is closely combined with the composite die 4 through the guide rail 5. The stamping female die cooperates with the stamping punch to form a stamping shape on the sheet metal, and the punching female die cooperates with the punching punch to form holes on the sheet metal. The composite die 4 and the stamping mechanism 3 can be replaced according to actual needs.
[0025] Refer to Figure 2 , the control module is connected to the operation panel and each actuator through cables to realize the automatic control of the device.
[0026] The control module is also electrically connected to an indicator light. The indicator light indicates the current state of the device through different colors. In this embodiment, the device is in the standby state when it is green, and in the running state and warning when it is red, so that the operator can intuitively understand the operation of the device.
[0027] Below the workbench 2, a waste recycling trough 6 is also provided, which is convenient for collecting the generated debris and avoids potential safety hazards caused by the splashing of waste. The waste recycling trough 6 is rectangular, and its size is determined according to the size of the composite die 4 and the amount of waste generated to ensure that it can accommodate enough waste. In this embodiment, the waste recycling trough 6 is of a drawer type, and the debris can be cleared by pulling out the waste recycling trough 6.
[0028] Sliding rails are provided at the bottom of the waste recycling trough 6, and the sliding rails are fixedly connected to the frame 1 to facilitate the smooth movement of the drawer. Infrared sensors are provided on the frame 1 on both sides of the waste recycling trough 6. The infrared sensors are electrically connected to the control module and include an infrared transmitting head and an infrared receiving head. The infrared transmitting head and the infrared receiving head are respectively arranged opposite to each other on the frame 1 on both sides to detect whether the waste recycling trough 6 is placed in place. When the waste recycling trough 6 is pulled out, the infrared receiving head will receive the signal of the infrared transmitting head, thereby detecting that the waste recycling trough 6 is not in place. When the waste recycling trough 6 is in place, the infrared receiving head and the infrared transmitting head are blocked, and the infrared receiving head will not be able to receive the signal of the infrared transmitting head, thereby determining that the waste recycling trough 6 is in place, thus avoiding the splashing of waste generated during the operation of the device.
[0029] At least one of the side walls of the waste recycling trough 6 is a double-layer side wall. The inner layer is a mesh filter wall, and the outer layer is a solid wall. By adjusting the mesh size of the filter wall, effective separation of large waste and small waste can be achieved, which is convenient for subsequent classification recycling and treatment. The filter wall can be replaced with filter walls of different pore sizes according to the size and type of waste. The filter wall is made of high-strength stainless steel wire mesh or other wear-resistant materials, and can be of a fixed design or a detachable design. The detachable design can facilitate cleaning when the filter wall is blocked. The solid wall makes the waste recycling trough 6 maintain stability and avoids the splashing of waste in the waste recycling trough 6 during the processing. The solid wall is of a detachable design. In one embodiment, the solid wall is fixed by the clamping grooves on both sides. The clamping grooves are arranged on the side walls on adjacent sides. The top of the solid wall is provided with an outer edge facing the outside of the waste recycling trough 6 to facilitate the disassembly and installation of the solid wall. The width of the outer edge is less than the distance between the side wall of the drawer-type waste recycling trough 6 and the frame 1 to avoid affecting the pushing and pulling of the waste recycling trough 6.
[0030] When it is necessary to remove the waste, pull out the waste recycling trough 6, pull the outer edge from bottom to top, remove the solid wall, and tilt the waste recycling trough 6 to make the waste close to the filter wall, so that the small waste can pass through the filter wall, thus completing the separation of large waste and small waste.
[0031] The above content is only an embodiment of the present utility model. Specific structures and common knowledge such as characteristics that are well-known in the art are not described in detail herein. Those of ordinary skill in the art know all the common general technical knowledge in the technical field to which the utility model belongs before the application date or the priority date, can know all the prior art in this field, and have the ability to apply conventional experimental means before this date. Those of ordinary skill in the art can, under the inspiration given in this application, combine their own abilities to improve and implement this solution. Some typical well-known structures or well-known methods should not become an obstacle for those of ordinary skill in the art to implement this application. It should be noted that for those skilled in the art, without departing from the structure of the present utility model, several deformations and improvements can still be made, and these should also be regarded as the protection scope of the present utility model, and these will not affect the implementation effect of the present utility model and the practicality of the patent. The protection scope required by this application should be based on the content of its claims, and the specific implementation manners and the like recorded in the specification can be used to interpret the content of the claims.
Claims
1. A sheet metal stamping and punching forming device, characterized in that: It includes a frame for supporting the entire device and providing a stable operating platform. The frame is fixedly connected with a workbench, and a composite mold is installed on the workbench. The composite mold includes a stamping female die and a punching female die. The workbench is connected with a stamping mechanism through a guide rail. The stamping mechanism includes a stamping punch and a punching punch. The stamping mechanism is connected with a power module. The composite mold and the stamping mechanism are precisely aligned through the guide rail and closely combined during operation. The stamping female die and the stamping punch cooperate to form a stamping shape on the sheet, and the punching female die and the punching punch cooperate to form holes in the sheet. It also includes a control module, and the control module is connected with a control panel and a power module through cables.
2. The punching and forming device for a sheet material according to claim 1, characterized in that: A waste recycling tank is also arranged below the workbench, and the waste recycling tank is rectangular.
3. The punching and forming device for sheet materials according to claim 2, wherein: The waste recycling tank is of a drawer-type design, and slide rails are arranged at the bottom of the waste recycling tank, and the slide rails are fixedly connected with the frame.
4. A sheet metal stamping and punching forming device according to claim 3, characterized in that: Infrared sensors are arranged on the frame on both sides of the waste recycling tank. The infrared sensors are electrically connected with the control module and include an infrared transmitting head and an infrared receiving head. The infrared transmitting head and the infrared receiving head are respectively oppositely arranged on the frame on both sides.
5. The punching and forming device for a sheet material according to claim 4, characterized in that: At least one of the tank walls of the waste recycling tank is a double-layer tank wall. The inner layer is a mesh filter wall, and the outer layer is a solid wall. The pore size of the mesh of the filter wall is set according to actual needs, and the solid wall is of a detachable design.
6. The punching and forming device for a sheet material according to claim 5, wherein: The solid wall is fixed through the clamping grooves on both sides, and the clamping grooves are arranged on the tank walls on adjacent sides.
7. A sheet metal stamping and punching forming device according to claim 6, characterized in that: An outer edge facing the outside of the waste recycling tank is arranged at the top of the solid wall, and the width of the outer edge is smaller than the distance between the tank wall of the drawer-type waste recycling tank and the frame.
8. A sheet metal stamping and punching forming device according to claim 1, characterized in that: The control module is also electrically connected with an indicator light to indicate the current state of the device through different colors.
9. A sheet metal stamping and punching forming device according to claim 1, characterized in that: The stamping mechanism includes a stamping punch and a stamping cylinder, as well as a punching punch and a punching cylinder; a power module, which is connected with the stamping cylinder and the punching cylinder through a pipeline or a hose to provide power.
10. A sheet metal stamping and punching forming device according to claim 1, characterized in that: The frame is formed by welding or bolt connection of high-strength steel to form a strong frame structure.