Magnetic ring inductor trimming tool

Abstract

The utility model discloses a magnetic ring inductor wire trimming tool, which belongs to the field of inductor wire trimming tools and is characterized in that a connector is arranged at the lower end of a detachable tool apron, a detachable wire trimming tool is mounted at the connector, and downward pressing wire trimming operation is realized by the detachable wire trimming tool through a hydraulic cylinder; a material positioning table is installed at the upper end of the bottom frame, a magnetic ring inductor positioning clamping jaw is installed at the upper end of the material positioning table, clamping of a magnetic ring inductor is achieved through the magnetic ring inductor positioning clamping jaw, and the detachable thread trimming cutter is pressed downwards to make contact with the magnetic ring inductor to achieve vertical thread trimming operation. And the trimming stamping head and the material positioning table are concentrically designed, so that trimming is stable without shaking. The detachable tool apron is annularly distributed, the tool is reinforced and anti-skid, and the thread trimming efficiency is improved. The equipment is compact in structure and easy and convenient to operate, and only the magnetic ring inductor needs to be placed and the hydraulic cylinder is started. Quick-wear parts such as cutters can be quickly replaced, so that the downtime is reduced. The hydraulic cylinder controls thread trimming, and operation safety is improved. Tooling equipment is efficient and stable, the production process is optimized, and the cost is reduced.

Description

Technical Field

[0001] The utility model relates to the field of inductance wire cutting tools, in particular to a magnetic ring inductance wire cutting tool. Background Technique

[0002] The magnetic ring inductance wire cutting tool, as an indispensable auxiliary tool in the electronic manufacturing industry, its core function is to accurately cut and shape the wires in the manufacturing process of magnetic ring inductors. At present, most wire cutting tools adopt a single-knife vertical wire cutting design. Although this method has its application basis, its limitations gradually appear when facing large-scale production requirements.

[0003] The single-knife vertical wire cutting mode limits that only one lead can be processed each time, which greatly restricts the efficiency in batch production and prolongs the overall production cycle. Operators need to operate frequently, which not only increases the work burden but also reduces the overall work efficiency.

[0004] This mode poses challenges to the stability of wire cutting quality. Due to the uncontrollability of manual operation, it is difficult to maintain consistent wire cutting force and speed, often resulting in quality problems such as uneven wire cutting and lead breakage, thus affecting the overall quality of the product.

[0005] The single-knife vertical wire cutting method has obvious deficiencies in adapting to magnetic ring inductors with different diameters. For large-diameter inductors, the wire cutting knife may not be able to fully cover the leads, resulting in incomplete wire cutting; while for small-diameter inductors, it may affect the operation accuracy and effect due to the excessive weight of the wire cutting knife. Content of the Utility Model

[0006] The main purpose of the utility model is to provide a magnetic ring inductance wire cutting tool, which can effectively solve the problems put forward in the background technique.

[0007] To achieve the above purpose, the technical solution adopted by the utility model is as follows:

[0008] A magnetic ring inductance wire cutting tool includes a chassis. On both sides of the upper end of the chassis, support frames are installed. On the upper end of the support frames, a top frame is installed. On the upper end of the top frame, a hydraulic cylinder is installed. The telescopic end of the hydraulic cylinder passes through the top frame and is connected to a wire cutting punching head. An embedding groove is opened at the lower end of the wire cutting punching head. A plurality of detachable tool seats are installed on the groove wall of the embedding groove. A connection port is opened at the lower end of the detachable tool seat, and a detachable wire cutting tool is installed at the connection port. The detachable wire cutting tool realizes the downward pressure wire cutting operation through the hydraulic cylinder;

[0009] A material positioning table is installed on the upper end of the chassis, and a magnetic ring inductance positioning jaw is installed on the upper end of the material positioning table. The magnetic ring inductance is clamped through the magnetic ring inductance positioning jaw, and the detachable wire cutting tool presses down to contact the magnetic ring inductance to realize the vertical wire cutting operation.

[0010] As a further alternative of the present application, the cross-section of the support frame is designed in an "L" shape. The support frame is fixed to the bottom frame and the top frame by bolts, and the hydraulic cylinder is fixed to the top frame by bolts;

[0011] As a further alternative of the present application, the wire cutting and stamping head is connected to the telescopic end of the hydraulic cylinder by bolts and nuts. The cross-section of the wire cutting and stamping head is designed in an inverted "T" shape. The detachable tool holder is connected to the wire cutting and stamping head by bolts, and a rubber gasket is provided at the connection between the detachable tool holder and the wire cutting and stamping head;

[0012] As a further alternative of the present application, the connecting part of the detachable wire cutting tool is embedded in the connection port. The connecting part of the detachable wire cutting tool is connected to the detachable tool holder by bolts, and an anti-slip rubber strip is provided at the connection between the connecting part of the detachable wire cutting tool and the detachable tool holder;

[0013] As a further alternative of the present application, a plurality of the detachable tool holders are annularly distributed on the wire cutting and stamping head. The wire cutting and stamping head and the material positioning table are concentrically designed, and the wire cutting and stamping head covers the material positioning table;

[0014] As a further alternative of the present application, a plurality of the magnetic ring inductor positioning jaws are annularly distributed on the material positioning table, and anti-slip rubber gaskets are provided on the magnetic ring inductor positioning jaws.

[0015] Compared with the prior art, the present utility model has the following beneficial effects:

[0016] In the present utility model, the concentric design of the wire cutting and stamping head and the material positioning table enables the wire cutting and stamping head to completely cover the material positioning table. This structural design improves the stability during wire cutting and avoids shaking during the wire cutting process. A plurality of detachable tool holders are annularly distributed on the wire cutting and stamping head. The detachable wire cutting tools installed in the detachable tool holders are reinforced by bolts and are provided with anti-slip rubber strips to ensure that the tools will not loosen or slip during high-speed cutting, thus improving the wire cutting efficiency.

[0017] The entire wire cutting tooling equipment has a compact structure and is easy to operate. The staff only needs to place the magnetic ring inductor in the material positioning table and start the hydraulic cylinder to complete the wire cutting operation. The equipment design takes into account the replacement of vulnerable parts, such as detachable wire cutting tools, etc., which can be quickly replaced, reducing the downtime and improving the production efficiency.

[0018] Since the wire cutting operation is controlled by the hydraulic cylinder, the direct contact of manual operation is reduced, improving the operation safety. The high-efficiency performance and stable operation performance of this tooling equipment contribute to the optimization of the production process of magnetic ring inductors and reduce the production cost. Description of the Drawings

[0019] Figure 1It is a schematic diagram of the overall structure of the present utility model;

[0020] Figure 2 It is a front view of the overall structure of the present utility model;

[0021] Figure 3 It is a display diagram of the overall structure of the present utility model;

[0022] Figure 4 It is Figure 3 an enlarged schematic diagram of part A in

[0023] In the figure: 1, chassis; 2, support frame; 3, top frame; 4, hydraulic cylinder; 5, wire cutting punch head; 6, embedding groove; 7, detachable tool holder; 8, connection port; 9, detachable wire cutting tool; 10, material positioning table; 11, magnetic ring inductor positioning jaw. Specific embodiments

[0024] In order to make the technical means, creative features, achieved purposes and effects of the present utility model easy to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0025] As Figure 1 - Figure 4 shown, a high-efficiency magnetic ring inductor wire cutting tooling device, its main structure includes a stable chassis 1, on both sides above the chassis 1 are ingeniously fixed support frames 2, these support frames 2 with their unique "L"-shaped cross-sectional design not only enhance the structural stability but also facilitate being tightly connected to the chassis 1 and the top frame 3 above through bolts. The top frame 3, as one of the core components, is equipped with a high-performance hydraulic cylinder 4 at its upper end, the hydraulic cylinder 4 is firmly fixed on the top frame 3 through bolts, and its telescopic end penetrates the top frame 3 and is directly connected to the carefully designed wire cutting punch head 5.

[0026] The wire cutting punch head 5 has an innovative inverted "T"-shaped cross-sectional design, which not only improves the overall structural rigidity but also ensures the operation accuracy. At the lower end of the wire cutting punch head 5, an embedding groove 6 is specially opened, and multiple detachable tool holders 7 are ingeniously installed in the groove. Each detachable tool holder 7 is equipped with a connection port 8 for installing a sharp detachable wire cutting tool 9. These detachable wire cutting tools 9 are tightly embedded into the connection port 8 of the detachable tool holder 7 through their connection parts and are reinforced by bolts. At the same time, an anti-slip rubber strip is added between the connection part and the detachable tool holder 7 to prevent loosening or slipping during high-speed shearing.

[0027] To ensure the accuracy of wire cutting, a material positioning table 10 is also installed on the chassis 1. Multiple magnetic ring inductor positioning jaws 11 are annularly distributed on the material positioning table 10. Each jaw is equipped with an anti-slip rubber gasket, which can firmly hold the magnetic ring inductor to be processed. When the hydraulic cylinder 4 is started and pushes the wire cutting punch 5 and the detachable wire cutting tool 9 downward, the detachable wire cutting tool 9 will accurately contact and cut the wire on the magnetic ring inductor, realizing efficient vertical wire cutting operation.

[0028] The wire cutting punch 5 and the material positioning table 10 adopt a concentric design, so that the wire cutting punch 5 can completely cover the material positioning table 10, thus ensuring the stability and accuracy of the wire cutting operation. At the same time, multiple detachable tool holders 7 are annularly distributed on the wire cutting punch 5. Such a layout not only optimizes the wire cutting efficiency, but also makes the whole tooling equipment look more compact and beautiful. This magnetic ring inductor wire cutting tooling equipment provides strong support for the processing and production of magnetic ring inductors with its unique design, high efficiency and stable operating performance.

[0029] Usage process: Place the magnetic ring inductor to be processed in the material positioning table 10 on the chassis 1. Use the multiple magnetic ring inductor positioning jaws 11 annularly distributed on the material positioning table 10 to firmly hold the magnetic ring inductor. The anti-slip rubber gasket of each jaw ensures firm clamping and will not slip off.

[0030] Check whether components such as the hydraulic cylinder 4, the wire cutting punch 5, and the detachable wire cutting tool 9 are firmly installed without looseness. Confirm that the anti-slip rubber strip has been installed between the connection part of the detachable wire cutting tool 9 and the detachable tool holder 7 to prevent the tool from loosening or slipping off during the cutting process.

[0031] Start the hydraulic cylinder 4. The telescopic end of the hydraulic cylinder 4 begins to push the wire cutting punch 5 and the detachable wire cutting tool 9 downward. Since the wire cutting punch 5 and the material positioning table 10 adopt a concentric design, the wire cutting punch 5 can completely cover the material positioning table 10, ensuring the stability and accuracy of the wire cutting operation.

[0032] As the wire cutting punch 5 descends, the detachable wire cutting tool 9 accurately contacts and cuts the wire on the magnetic ring inductor. Since the detachable wire cutting tool 9 is tightly embedded in the connection port 8 of the detachable tool holder 7 through the connection part and is reinforced by bolts, the accuracy and efficiency of wire cutting can be ensured.

[0033] After wire cutting is completed, the hydraulic cylinder 4 drives the wire cutting punch 5 and the detachable wire cutting tool 9 to rise back to the original position, take out the processed magnetic ring inductor, check the wire cutting effect, and perform necessary subsequent processing. Clean the residues on the material positioning table 10 and the detachable wire cutting tool 9, and prepare for the next round of processing.

[0034] Regularly check the wear condition of each component. If necessary, replace the vulnerable parts such as the detachable wire cutting tool 9 in time. Clean the dust and oil stain on the surface of the equipment to keep the equipment clean and in good operating condition. This magnetic ring inductor wire cutting tooling equipment can efficiently and accurately complete the wire cutting operation of the magnetic ring inductor, providing strong support for the processing and production of the magnetic ring inductor.

[0035] It should be noted that in this text, relational terms such as first and second (No. 1, No. 2) etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variant are intended to cover non-exclusive inclusion, so that a process, method, article or equipment including a series of elements not only includes those elements, but also includes other elements not expressly listed, or elements inherent to such process, method, article or equipment. Without further limitation, an element defined by the statement "including a..." does not exclude the existence of additional identical elements in the process, method, article or equipment including the element.

[0036] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. What is described in the above embodiments and the specification only illustrates the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements fall within the scope of the present invention claimed. The scope of protection claimed by the present invention is defined by the appended claims and their equivalents.

Claims

1. A magnetic ring inductor wire cutting tooling, characterized in that: It includes a chassis (1). On both sides of the upper end of the chassis (1), support frames (2) are installed. On the upper ends of the support frames (2), a top frame (3) is installed. On the upper end of the top frame (3), a hydraulic cylinder (4) is installed. The telescopic end of the hydraulic cylinder (4) passes through the top frame (3) and is connected to a wire-cutting punching head (5). An embedding groove (6) is opened at the lower end of the wire-cutting punching head (5). A plurality of detachable tool seats (7) are installed on the groove wall of the embedding groove (6). A connection port (8) is opened at the lower end of the detachable tool seat (7), and a detachable wire-cutting tool (9) is installed at the connection port (8). The detachable wire-cutting tool (9) realizes the downward wire-cutting operation through the hydraulic cylinder (4). A material positioning table (10) is installed on the upper end of the chassis (1), and a magnetic-ring inductor positioning jaw (11) is installed on the upper end of the material positioning table (10). The clamping of the magnetic-ring inductor is realized through the magnetic-ring inductor positioning jaw (11). The detachable wire-cutting tool (9) presses down to contact the magnetic-ring inductor to realize the vertical wire-cutting operation.

2. The wire cutting tooling for a magnetic ring inductor according to claim 1, wherein: The cross-section of the support frame (2) is designed in an "L" shape. The support frame (2) is fixed to the chassis (1) and the top frame (3) by bolts. The hydraulic cylinder (4) is fixed to the top frame (3) by bolts.

3. A cutting tool for magnetic ring inductors according to claim 2, characterized in that: The wire-cutting punching head (5) is connected to the telescopic end of the hydraulic cylinder (4) by bolts and nuts. The cross-section of the wire-cutting punching head (5) is designed in an inverted "T" shape. The detachable tool seat (7) is connected to the wire-cutting punching head (5) by bolts, and a rubber gasket is provided at the connection between the detachable tool seat (7) and the wire-cutting punching head (5).

4. A magnetic ring inductor wire cutting tooling according to claim 3, characterized in that: The connecting part of the detachable wire-cutting tool (9) is embedded in the connection port (8). The connecting part of the detachable wire-cutting tool (9) is connected to the detachable tool seat (7) by bolts, and an anti-slip rubber strip is provided at the connection between the connecting part of the detachable wire-cutting tool (9) and the detachable tool seat (7).

5. A wire cutting tooling for magnetic ring inductors according to claim 4, characterized in that: A plurality of the detachable tool seats (7) are annularly distributed on the wire-cutting punching head (5). The wire-cutting punching head (5) and the material positioning table (10) are concentrically designed, and the wire-cutting punching head (5) covers the material positioning table (10).

6. A magnetic ring inductor wire cutting tooling according to claim 5, characterized in that: A plurality of the magnetic-ring inductor positioning jaws (11) are annularly distributed on the material positioning table (10), and anti-slip rubber gaskets are provided on the magnetic-ring inductor positioning jaws (11).

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