Three-eye welding equipment for camera
By designing three-mesh camera welding equipment, and using components such as welding mechanisms and six-axis robots to achieve automated welding, the problem of low manual welding efficiency in the existing technology is solved, and efficient camera welding and power-on testing is achieved.
Patent Information
- Application Number
- CN202421820150.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-30
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-07-30
AI Technical Summary
The welding process of existing triple cameras relies on manual operations, resulting in low work efficiency and poor results, which cannot meet the needs of efficient processing.
Three-mesh welding equipment of cameras including welding mechanism, glass drawing mechanism, installation platform, X-axis moving mechanism, teleconverter mechanism and fixed tooling is adopted, combined with a six-axis robot and a precision six-axis adjustment module to realize automated welding and power-on testing.
It improves welding effect, is easy to operate, and can automatically complete the welding and power-on test of the camera, significantly improving work efficiency.
Smart Images
Figure CN223129680U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of three - eye welding of cameras, in particular to a three - eye welding device for cameras. Background Technique
[0002] At present, multi - eye cameras are often needed in the market. During processing, they need to be welded one by one. The processing of existing three - eye cameras also has this situation. It mainly relies on manual welding of cameras one by one, with relatively low work efficiency, poor use effect, and cannot meet the long - term processing and use needs of people.
[0003] In view of the above situation, it is necessary to improve the existing welding and processing method of three - eye cameras so that it can meet the current needs of welding and using three - eye cameras. Content of the Utility Model
[0004] To achieve the above object, the technical solution of the utility model is a three - eye welding device for cameras, including a workbench, a welding mechanism arranged on the workbench, a glass chart mechanism arranged at one end of one side of the workbench, an installation platform arranged on the workbench and on one side of the welding mechanism, a first X - axis moving mechanism arranged below the installation platform, a teleconverter mechanism arranged on one side of the installation platform, and a fixing fixture arranged on the installation platform and on one side of the teleconverter mechanism. The welding mechanism is fixedly installed on the workbench, the glass chart mechanism is fixedly installed on the workbench, the first X - axis moving mechanism is fixedly installed on the workbench, the installation platform is connected to the first X - axis moving mechanism, and the fixing fixture is fixedly installed on the installation platform.
[0005] As a further supplement to the above technical solution, the welding mechanism is a six - axis manipulator.
[0006] As a further supplement to the above technical solution, the fixing fixture includes a fixing plate, pressing mechanisms arranged on the front and back sides of the fixing plate, displacement sensors arranged on the front and back sides of the fixing plate, an installation fixture arranged on the fixing plate, and three product power - on modules arranged on the fixing plate and on one side of the installation fixture. The fixing plate is fixedly installed on the installation platform, and the pressing mechanisms, displacement sensors, installation fixture, and product power - on modules are fixedly installed on the fixing plate. The three product power - on modules are aligned with the camera installation slots on the installation fixture.
[0007] As a further supplement to the above technical solution, the pressing mechanism includes a driving cylinder, a pressing head connected to the driving cylinder, and a pressing rod connected to the pressing head. The driving cylinder is fixedly installed on the fixing plate, the pressing rod is fixedly installed on the pressing head, and the pressing rod is arranged above the installation fixture.
[0008] For further supplement to this technical solution, a camera adjustment mechanism is further provided on the installation platform on one side of the fixed plate, and the camera adjustment mechanism is a precision six-axis adjustment module.
[0009] For further supplement to this technical solution, the teleconverter mechanism includes a second X-axis moving mechanism, a first Y-axis moving mechanism connected to the second X-axis moving mechanism, and a teleconverter connected to the first Y-axis moving mechanism. The second X-axis moving mechanism is fixedly installed on the installation platform, and the teleconverter mechanism is arranged on one side of the fixing fixture.
[0010] For further supplement to this technical solution, the glass chart mechanism includes a fixing frame, a second Y-axis moving mechanism arranged on the fixing frame, a Z-axis moving mechanism connected to the second Y-axis moving mechanism, and a glass chart connected to the Z-axis moving mechanism. The fixing frame is fixedly installed on the workbench, and the second Y-axis moving mechanism is fixedly installed on the fixing frame.
[0011] Its beneficial effects are as follows: the welding effect is good, the operation is convenient, and it can perform power-on testing on the camera, improving work efficiency and having a high degree of automation. Description of the Drawings
[0012] Figure 1 is the overall structural schematic diagram of the present utility model;
[0013] Figure 2 is the installation structural schematic diagram of the installation platform, the first X-axis moving mechanism, the teleconverter mechanism, the fixing fixture, and the camera adjustment mechanism of the present utility model;
[0014] Figure 3 is the structural schematic diagram of the glass chart mechanism of the present utility model;
[0015] In the figure, 1. Workbench; 2. Welding mechanism; 3. Glass chart mechanism; 31. Fixing frame; 32. Second Y-axis moving mechanism; 33. Z-axis moving mechanism; 34. Glass chart; 4. Installation platform; 5. First X-axis moving mechanism; 6. Teleconverter mechanism; 61. Second X-axis moving mechanism; 62. First Y-axis moving mechanism; 63. Teleconverter; 7. Fixing fixture; 71. Fixed plate; 72. Pressing mechanism; 721. Driving cylinder; 722. Pressing head; 723. Pressing rod; 73. Displacement sensor; 74. Installation fixture; 75. Product power-on module; 8. Camera adjustment mechanism. Detailed Embodiment
[0016] For the convenience of those skilled in the art to understand this technical solution more clearly, the technical solution of the present utility model will be elaborated in detail below in conjunction with the attached Figure 1 -3:
[0017] A three - camera welding device, comprising a workbench 1, a welding mechanism 2 arranged on the workbench 1, a glass chart mechanism 3 arranged at one end of the side of the workbench 1, an installation platform 4 arranged on the workbench 1 and on one side of the welding mechanism 2, a first X - axis moving mechanism 5 arranged below the installation platform 4, a teleconverter mechanism 6 arranged on one side of the installation platform 4, and a fixing fixture 7 arranged on the installation platform 4 and on one side of the teleconverter mechanism 6. The welding mechanism 2 is fixedly installed on the workbench 1, the glass chart mechanism 3 is fixedly installed on the workbench 1, the first X - axis moving mechanism 5 is fixedly installed on the workbench 1, the installation platform 4 is connected to the first X - axis moving mechanism 5, and the fixing fixture 7 is fixedly installed on the installation platform 4. During operation, the camera is placed on the fixing fixture 7. After the teleconverter mechanism 6 moves to a suitable position and collects chart data through the glass chart mechanism 3 to complete the adjustment of the camera, the welding mechanism 2 welds the camera and the product housing. Then, the above steps are repeated to complete the welding operations of 3 cameras in sequence.
[0018] Among them, the welding mechanism 2 is a six - axis manipulator, and a photographing mechanism is also provided thereon for recording the position of the camera, facilitating the welding mechanism 2 to better weld the camera and the product housing.
[0019] Next, the structure of the fixing fixture 7 will be elaborated in detail. The fixing fixture 7 includes a fixing plate 71, pressing mechanisms 72 arranged on the front and rear sides of the fixing plate 71, displacement sensors 73 arranged on the front and rear sides of the fixing plate 71, an installation fixture 74 arranged on the fixing plate 71, and three product power - on modules 75 arranged on the fixing plate 71 and on one side of the installation fixture 74. The fixing plate 71 is fixedly installed on the installation platform 4, and the pressing mechanisms 72, displacement sensors 73, installation fixture 74, and product power - on modules 75 are fixedly installed on the fixing plate 71. The three product power - on modules 75 are aligned with the camera installation slots on the installation fixture 74. The pressing mechanisms 72 can limit the position of the product housing, facilitating better welding of the subsequent camera with it. The product power - on modules 75 can test the centering effect of the camera, further reducing manual participation and improving work efficiency.
[0020] Next, the structure of the pressing mechanism 72 will be elaborated in detail. The pressing mechanism 72 includes a driving cylinder 721, a pressing head 722 connected to the driving cylinder 721, and a pressing rod 723 connected to the pressing head 722. The driving cylinder 721 is fixedly installed on the fixing plate 71, the pressing rod 723 is fixedly installed on the pressing head 722, and the pressing rod 723 is arranged above the installation fixture 74. The driving cylinder 721 can drive the pressing head 722 to move up and down, and the up - and - down movement of the pressing head 722 can control the up - and - down movement of the pressing rod 723, thereby limiting the position of the product housing.
[0021] Among them, a camera adjustment mechanism 8 is further provided on the installation platform 4 on one side of the fixing plate 71. The camera adjustment mechanism 8 is a precision six-axis adjustment module with an accuracy of 0.003, which can adjust and correct the camera to facilitate better welding it with the product shell.
[0022] Among them, the teleconverter mechanism 6 includes a second X-axis moving mechanism 61, a first Y-axis moving mechanism 62 connected to the second X-axis moving mechanism 61, and a teleconverter 63 connected to the first Y-axis moving mechanism 62. The second X-axis moving mechanism 61 is fixedly installed on the installation platform 4, and the teleconverter mechanism 6 is arranged on one side of the fixing tooling 7, and can adjust the teleconverter 63 according to the position and height of the camera to facilitate better testing of the camera function.
[0023] Among them, the glass chart mechanism 3 includes a fixing frame 31, a second Y-axis moving mechanism 32 arranged on the fixing frame 31, a Z-axis moving mechanism 33 connected to the second Y-axis moving mechanism 32, and a glass chart 34 connected to the Z-axis moving mechanism 33. The fixing frame 31 is fixedly installed on the workbench 1, and the second Y-axis moving mechanism 32 is fixedly installed on the fixing frame 31 to facilitate better data acquisition by the camera.
[0024] The above technical solutions only reflect the preferred technical solutions of the technical solutions of the present invention. Some changes that may be made to some parts by those skilled in the art of the present technology all reflect the principles of the present invention and are within the protection scope of the present invention.
Claims
1. A three-camera welding device for a camera, characterized in that, It includes a workbench (1), a welding mechanism (2) arranged on the workbench (1), a glass charting mechanism (3) arranged at one end on the side of the workbench (1), an installation platform (4) arranged on the workbench (1) and on one side of the welding mechanism (2), a first X-axis moving mechanism (5) arranged below the installation platform (4), a teleconverter mechanism (6) arranged on one side of the installation platform (4), and a fixing fixture (7) arranged on the installation platform (4) and on one side of the teleconverter mechanism (6). The welding mechanism (2) is fixedly installed on the workbench (1), the glass charting mechanism (3) is fixedly installed on the workbench (1), the first X-axis moving mechanism (5) is fixedly installed on the workbench (1), the installation platform (4) is connected to the first X-axis moving mechanism (5), and the fixing fixture (7) is fixedly installed on the installation platform (4).
2. The three-eye welding device for camera according to claim 1, wherein The welding mechanism (2) is a six-axis manipulator.
3. The three-eye welding device for camera according to claim 2, characterized in that, The fixing fixture (7) includes a fixing plate (71), holding mechanisms (72) arranged on the front and back sides of the fixing plate (71), displacement sensors (73) arranged on the front and back sides of the fixing plate (71), an installation fixture (74) arranged on the fixing plate (71), and three product power-on modules (75) arranged on the fixing plate (71) and on one side of the installation fixture (74); the fixing plate (71) is fixedly installed on the installation platform (4), the holding mechanisms (72), displacement sensors (73), installation fixture (74), and product power-on modules (75) are fixedly installed on the fixing plate (71), and the three product power-on modules (75) are aligned with the camera installation slot on the installation fixture (74).
4. A three-eye welding device for a camera according to claim 3, characterized in that, The holding mechanism (72) includes a driving cylinder (721), a pressing head (722) connected to the driving cylinder (721), and a pressing rod (723) connected to the pressing head (722). The driving cylinder (721) is fixedly installed on the fixing plate (71), the pressing rod (723) is fixedly installed on the pressing head (722), and the pressing rod (723) is arranged above the installation fixture (74).
5. The three-eye welding device for camera according to claim 4, characterized in that, A camera adjustment mechanism (8) is further arranged on the installation platform (4) and on one side of the fixing plate (71), and the camera adjustment mechanism (8) is a precision six-axis adjustment module.
6. The three-eye welding device for a camera according to claim 1, characterized in that, The teleconverter mechanism (6) includes a second X-axis moving mechanism (61), a first Y-axis moving mechanism (62) connected to the second X-axis moving mechanism (61), and a teleconverter (63) connected to the first Y-axis moving mechanism (62). The second X-axis moving mechanism (61) is fixedly installed on the installation platform (4), and the teleconverter mechanism (6) is arranged on one side of the fixing fixture (7).
7. A three-eye welding device for a camera according to claim 1, characterized in that, The glass graphic card mechanism (3) includes a fixed frame (31), a second Y-axis moving mechanism (32) arranged on the fixed frame (31), a Z-axis moving mechanism (33) connected to the second Y-axis moving mechanism (32), and a glass graphic card (34) connected to the Z-axis moving mechanism (33). The fixed frame (31) is fixedly installed on the workbench (1), and the second Y-axis moving mechanism (32) is fixedly installed on the fixed frame (31).