Movable full-automatic welding device

By introducing a clamping mechanism for threaded rods to drive the downward clamping plate in the movable fully automatic welding device and intelligent driving adjustment, the clamping problem of steel pipes of different thicknesses is solved, and efficient and safe steel pipe fixation is achieved.

CN223129871UActive Publication Date: 2025-07-22TIANJIN JINNUO STEEL PIPE CO LTD
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Patent Information

Application Number
CN202421635587.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-11
Publication Date
2025-07-22
Estimated Expiration
2034-07-11

AI Technical Summary

Technical Problem

The existing movable fully automatic welding devices are difficult to effectively clamp steel pipes of different thicknesses, resulting in low working efficiency.

Method used

A movable fully automatic welding device including a clamping mechanism is designed to drive the clamping plate downward through a threaded rod to achieve stable clamping of steel pipes of different thicknesses, and is equipped with an intelligent driving mechanism to automatically adjust the clamping position.

Benefits of technology

The clamping efficiency and working efficiency of steel pipes of different thicknesses are improved, the precise fixation and safety of steel pipes are ensured, and the requirements of steel pipes of different lengths are adapted to steel pipes.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223129871U_ABST
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Abstract

The utility model relates to the technical field of welding, and discloses a movable full-automatic welding device which comprises a bottom frame and a top frame, and the top frame is fixedly arranged above the bottom frame. A sliding mechanism is fixedly installed above the top frame, a clamping mechanism is fixedly installed on the side face of the sliding mechanism, the clamping mechanism comprises a top plate fixedly arranged on the side face of the sliding mechanism, and a threaded rod is rotationally installed at the bottom of the top plate. According to the steel pipe fixing device, a steel pipe is placed above the bottom plate, then a handle is rotated to enable a threaded rod to rotate, when the threaded rod rotates, a clamping plate can be driven to descend, and therefore the steel pipe is fixed through cooperation between the clamping plate and the bottom plate; according to the device, the steel pipes are clamped through downward movement of the clamping plates, so that the device can clamp the steel pipes with different thicknesses, and the working efficiency of the device is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of welding, and more specifically, the utility model relates to a movable fully automatic welding device. Background Technique

[0002] A movable fully automatic welding device is a welding equipment with a high level of automation and intelligence. It combines advanced mechanical technology, electrical control technology and computer technology to achieve automatic operation during the welding process. This device is applicable to various welding scenarios, including welding operations of metal plates, pipes, steel structures, etc.

[0003] When a general welding device is in use, first, the staff completes the spot welding of the convex block and the steel pipe, then clamps the spot-welded steel pipe through clamping, then fixes both ends of the steel pipe through a sliding mechanism, and then drives the welding head to the correct position through a lifting mechanism and a moving mechanism, and performs circular welding on the convex block and the steel pipe. However, during the clamping process of the steel pipe by this device, steel pipes of different thicknesses cannot be fixed, so it needs to be reformed and optimized. Summary of the Utility Model

[0004] In order to overcome the deficiencies of the prior art, the utility model provides a movable fully automatic welding device, which has the advantages of high clamping efficiency and easy movement.

[0005] To achieve the above purpose, the utility model provides the following technical solution: A movable fully automatic welding device, including a chassis and a top frame, the top frame is fixedly arranged above the chassis;

[0006] A sliding mechanism is fixedly installed above the top frame, a clamping mechanism is fixedly installed on the side of the sliding mechanism, the clamping mechanism includes a top plate fixedly arranged on the side of the sliding mechanism, a threaded rod is rotatably installed at the bottom of the top plate, a clamping plate is threadedly sleeved above the threaded rod, a bottom plate is fixedly installed on the side of the sliding mechanism, the bottom plate is rotatably connected with the threaded rod, a sliding rod is fixedly installed above the bottom plate, the sliding rod is movably sleeved with the clamping plate, one end of the threaded rod penetrates through the upper and lower sides of the top plate and is fixedly installed with a connecting rod, a handle is fixedly installed above the connecting rod, a steel pipe is placed between the clamping plate and the bottom plate, a console is fixedly installed above the top frame, and a convex block is movably installed above the steel pipe.

[0007] As a preferred technical solution of the utility model, the sliding mechanism includes a driving mechanism fixedly arranged above the top frame, one end of the driving mechanism is fixedly installed with a sliding mechanism, and the side of the sliding mechanism is fixedly connected with the top plate and the bottom plate.

[0008] As a preferred technical solution of the present utility model, a baffle is fixedly installed above the top frame, and the number of the baffles is two, which are respectively located on both sides above the top frame.

[0009] As a preferred technical solution of the present utility model, a moving mechanism is fixedly installed above the top frame. Both ends of the moving mechanism are fixedly connected to the baffle. The moving mechanism is located on one side of the sliding mechanism. There are two groups of clamping mechanisms, which are respectively fixedly arranged on one side of the sliding mechanism and one side of the console.

[0010] As a preferred technical solution of the present utility model, a lifting mechanism is fixedly installed above the moving mechanism. The lifting mechanism is located on one side of the sliding mechanism.

[0011] As a preferred technical solution of the present utility model, a rotating welding mechanism is fixedly installed above the lifting mechanism. The rotating welding mechanism is located above the sliding mechanism.

[0012] As a preferred technical solution of the present utility model, a supporting mechanism is fixedly installed above the top frame. The supporting mechanism is located at the bottom of the steel pipe.

[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0014] 1. In the present utility model, the steel pipe is placed above the bottom plate, and then the handle is rotated, so that the threaded rod rotates. When the threaded rod rotates, it drives the clamping plate to descend, and thus the steel pipe is fixed through the cooperation between the clamping plate and the bottom plate. Compared with the traditional device, this device clamps the steel pipe by the downward movement of the clamping plate, and can clamp steel pipes of different thicknesses, thereby improving the working efficiency of the device.

[0015] 2. Once the driving mechanism of the present utility model is started, it drives the sliding mechanism to respond quickly, automatically adjusts the clamping position according to the length of the steel pipe, and realizes the precise and stable fixation of the steel pipe. This intelligent operation ensures the double improvement of work efficiency and safety, and meets the fixation requirements of steel pipes of different lengths. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 is a schematic structural diagram of the present utility model;

[0017] Figure 2 is a schematic side structural diagram of the present utility model;

[0018] Figure 3 is the present utility model Figure 2 partial enlarged schematic view of part A;

[0019] Figure 4 is the present utility model Figure 2Partial enlarged schematic view at position B;

[0020] Figure 5 Schematic diagram of the bottom structure of the present utility model.

[0021] In the figure: 1, chassis; 2, top frame; 3, moving mechanism; 4, baffle; 5, sliding mechanism; 6, lifting mechanism; 7, rotating welding mechanism; 8, control console; 9, bottom plate; 10, threaded rod; 11, top plate; 12, handle; 13, connecting rod; 14, clamping plate; 15, sliding rod; 16, supporting mechanism; 17, steel pipe; 18, convex block; 19, driving mechanism. Specific embodiments

[0022] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0023] As Figures 1 to 5 shown, the present utility model provides a movable full-automatic welding device, including a chassis 1, a top frame 2, and the top frame 2 is fixedly arranged above the chassis 1;

[0024] A sliding mechanism is fixedly installed above the top frame 2, a clamping mechanism is fixedly installed on the side of the sliding mechanism, the clamping mechanism includes a top plate 11 fixedly arranged on the side of the sliding mechanism, a threaded rod 10 is rotatably installed at the bottom of the top plate 11, a clamping plate 14 is threadedly sleeved above the threaded rod 10, a bottom plate 9 is fixedly installed on the side of the sliding mechanism, the bottom plate 9 is rotatably connected to the threaded rod 10, a sliding rod 15 is fixedly installed above the bottom plate 9, the sliding rod 15 is movably sleeved with the clamping plate 14, one end of the threaded rod 10 penetrates through the upper and lower sides of the top plate 11 and is fixedly installed with a connecting rod 13, a handle 12 is fixedly installed above the connecting rod 13, a steel pipe 17 is placed between the clamping plate 14 and the bottom plate 9, a control console 8 is fixedly installed above the top frame 2, and a convex block 18 is movably installed above the steel pipe 17.

[0025] When in use by the staff, the staff place the steel pipe 17 above the bottom plate 9, and then rotate the handle 12. When the handle 12 rotates, it drives the rotation of the connecting rod 13. When the connecting rod 13 rotates, it drives the rotation of the threaded rod 10. When the threaded rod 10 rotates, since the connection between the clamping plate 14 and the threaded rod 10 is provided with the same thread as the threaded rod 10, the rotation of the threaded rod 10 drives the clamping plate 14 to descend. When the clamping plate 14 descends, the bottom of the clamping plate 14 gradually approaches the steel pipe 17. When the bottom of the clamping plate 14 contacts the steel pipe 17, the steel pipe 17 is fixed.

[0026] By placing the steel pipe 17 above the bottom plate 9 and then rotating the handle 12, the threaded rod 10 is rotated. When the threaded rod 10 rotates, it drives the clamping plate 14 to descend, thereby fixing the steel pipe 17 through the cooperation between the clamping plate 14 and the bottom plate 9. Compared with the traditional device, this device clamps the steel pipe 17 by the downward movement of the clamping plate 14, enabling the device to clamp steel pipes 17 of different thicknesses, thus improving the working efficiency of the device.

[0027] Among them, the sliding mechanism includes a driving mechanism 19 fixedly arranged above the top frame 2. One end of the driving mechanism 19 is fixedly installed with a sliding mechanism 5, and the side of the sliding mechanism 5 is fixedly connected to the top plate 11 and the bottom plate 9.

[0028] Once the driving mechanism 19 is started, it drives the sliding mechanism 5 to respond quickly, automatically adjusts the clamping position according to the length of the steel pipe 17, and realizes the precise and stable fixation of the steel pipe. This intelligent operation ensures the double improvement of work efficiency and safety, meeting the fixation requirements of steel pipes of different lengths.

[0029] Among them, a baffle 4 is fixedly installed above the top frame 2. The number of baffles 4 is two, respectively located on both sides above the top frame 2.

[0030] The design of the baffle 4 effectively blocks both sides of the sliding mechanism 5 and the moving mechanism 3, ensuring that they will not accidentally break away from above the top frame 2 during operation. This safety measure not only improves the use stability of the equipment but also further guarantees the work safety of the operators.

[0031] Among them, a moving mechanism 3 is fixedly installed above the top frame 2. Both ends of the moving mechanism 3 are fixedly connected to the baffle 4. The moving mechanism 3 is located on one side of the sliding mechanism 5. There are two groups of clamping mechanisms, which are respectively fixedly arranged on one side of the sliding mechanism 5 and one side of the console 8.

[0032] Through the moving mechanism 3, the lifting mechanism 6 can move above the moving mechanism 3 to weld different positions of the steel pipe 17.

[0033] Above the moving mechanism 3, a lifting mechanism 6 is fixedly installed. The lifting mechanism 6 is located on one side of the sliding mechanism 5.

[0034] The lifting mechanism 6 drives the up and down movement of the rotating welding mechanism 7, so as to facilitate the welding between the steel pipe 17 and the convex block 18 by the rotating welding mechanism 7.

[0035] Above the lifting mechanism 6, a rotating welding mechanism 7 is fixedly installed. The rotating welding mechanism 7 is located above the sliding mechanism 5.

[0036] The rotating welding mechanism 7 rotates and welds between the steel pipe 17 and the convex block 18, improving the firmness between the steel pipe 17 and the convex block 18.

[0037] Above the top frame 2, a supporting mechanism 16 is fixedly installed. The supporting mechanism 16 is located at the bottom of the steel pipe 17.

[0038] The steel pipe 17 can be supported by the supporting mechanism 16, avoiding slight bending caused by the middle of the steel pipe 17 not being supported.

[0039] The working principle and usage process of the present utility model:

[0040] When the staff uses it, the staff places the steel pipe 17 above the bottom plate 9, and then rotates the handle 12. When the handle 12 rotates, it will drive the rotation of the connecting rod 13. When the connecting rod 13 rotates, it will drive the rotation of the threaded rod 10. When the threaded rod 10 rotates, since the connection between the clamping plate 14 and the threaded rod 10 is provided with the same thread as the threaded rod 10, the clamping plate 14 will be driven to descend as the threaded rod 10 rotates. When the clamping plate 14 descends, the bottom of the clamping plate 14 will gradually approach the steel pipe 17. When the bottom of the clamping plate 14 contacts the steel pipe 17, the steel pipe 17 will be fixed.

[0041] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "including", "comprising" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not explicitly listed, or also includes elements inherent to this process, method, article or device.

[0042] Although embodiments of the present utility model have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.

Claims

1. A movable full-automatic welding device, comprising a chassis (1) and a top frame (2), characterized in that: The top frame (2) is fixedly arranged above the bottom frame (1); A sliding mechanism is fixedly installed above the top frame (2), and a clamping mechanism is fixedly installed on the side of the sliding mechanism. The clamping mechanism includes a top plate (11) fixedly arranged on the side of the sliding mechanism. A threaded rod (10) is rotatably installed at the bottom of the top plate (11). A clamping plate (14) is threadedly sleeved above the threaded rod (10). A bottom plate (9) is fixedly installed on the side of the sliding mechanism. The bottom plate (9) is rotatably connected to the threaded rod (10). A sliding rod (15) is fixedly installed above the bottom plate (9). The sliding rod (15) is movably sleeved with the clamping plate (14). One end of the threaded rod (10) penetrates through the upper and lower sides of the top plate (11) and is fixedly installed with a connecting rod (13). A handle (12) is fixedly installed above the connecting rod (13). A steel pipe (17) is placed between the clamping plate (14) and the bottom plate (9). A control console (8) is fixedly installed above the top frame (2). A convex block (18) is movably installed above the steel pipe (17).

2. The movable full-automatic welding device according to claim 1, characterized in that: The sliding mechanism includes a driving mechanism (19) fixedly arranged above the top frame (2). One end of the driving mechanism (19) is fixedly installed with a sliding mechanism (5). The side of the sliding mechanism (5) is fixedly connected to the top plate (11) and the bottom plate (9).

3. The movable full-automatic welding device according to claim 1, wherein: Two baffles (4) are fixedly installed above the top frame (2), respectively located on both sides above the top frame (2).

4. A movable full-automatic welding device according to claim 1, characterized in that: A moving mechanism (3) is fixedly installed above the top frame (2). Both ends of the moving mechanism (3) are fixedly connected to the baffles (4). The moving mechanism (3) is located on one side of the sliding mechanism (5). There are two groups of clamping mechanisms, which are respectively fixedly arranged on one side of the sliding mechanism (5) and one side of the control console (8).

5. The mobile fully automatic welding device according to claim 4, wherein: A lifting mechanism (6) is fixedly installed above the moving mechanism (3). The lifting mechanism (6) is located on one side of the sliding mechanism (5).

6. The movable full-automatic welding device according to claim 5, characterized in that: A rotating welding mechanism (7) is fixedly installed above the lifting mechanism (6). The rotating welding mechanism (7) is located above the sliding mechanism (5).

7. A movable full-automatic welding device according to claim 1, characterized in that: A supporting mechanism (16) is fixedly installed above the top frame (2). The supporting mechanism (16) is located at the bottom of the steel pipe (17).