Fixing device for wear-resisting ball machining
By designing a fixture for wear-resistant ball processing and using matte paper and sponge sheets to synchronize and wipe, the problem of difficulty in cleaning dust after wear-resistant steel balls is solved, improving processing efficiency and preventing gears from being stuck.
Patent Information
- Application Number
- CN202421699067.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-18
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-07-18
AI Technical Summary
In the prior art, a large amount of dust adheres to the surface of the wear-resistant steel ball after grinding, which requires manual wiping, resulting in low processing efficiency and inability to polish and wipe at the same time.
A fixed device for wear-resistant ball processing is designed, including a driving mechanism, a synchronous polishing and wiping mechanism and a positioning mechanism. It is sanded and wiped simultaneously with frosted paper and sponge sheets to prevent debris from entering the gear meshing place.
It realizes automatic dust wiping during the grinding process to prevent gear stuttering, improve processing efficiency and simplify operation process.
Smart Images

Figure CN223130378U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of wear-resistant ball processing, in particular to a fixing device for wear-resistant ball processing. Background Technique
[0002] After the wear-resistant steel balls are processed, they need to go through the processes of grinding and polishing, so that the wear-resistant steel balls have better appearance and service performance. The grinding of the wear-resistant steel balls is usually to fix the wear-resistant steel balls, and the operator holds a grinding machine to grind the surface of the steel balls. The operation is cumbersome, and the grinding effect is average. Moreover, a large amount of grinding ash will adhere to the surface of the wear-resistant balls after grinding, which needs to be wiped manually, reducing the processing efficiency of the steel balls.
[0003] For example, Chinese Patent Publication No.: CN217317547U, a clamping and fixing device for steel ball processing, solves the problem that a large amount of grinding ash will adhere to the surface of the wear-resistant steel balls after grinding in the prior art, which needs to be wiped manually, reducing the processing efficiency of the steel balls.
[0004] However, this device cannot grind and wipe the grinding balls at the same time, but needs to replace the sandpaper with a sponge after grinding the grinding balls, which is time-consuming and laborious. Therefore, a fixing device for wear-resistant ball processing is needed to solve the problem that the grinding balls cannot be ground and wiped at the same time in the prior art. Summary of the Utility Model
[0005] To solve the above technical problems, a fixing device for wear-resistant ball processing is provided, which solves the problem that the grinding balls cannot be ground and wiped at the same time in the prior art.
[0006] To achieve the above purpose, the technical solution adopted by the utility model is: a fixing device for wear-resistant ball processing, including a table, a driving mechanism arranged in the middle of the top surface of the table for carrying and driving the grinding balls to rotate, a synchronous grinding and wiping mechanism arranged outside the driving mechanism, and a positioning mechanism arranged above the grinding and wiping mechanism for preventing the grinding balls from running off during grinding. It is characterized in that:
[0007] The grinding and wiping mechanism includes two fixing plates vertically fixed at the front and rear ends of the top surface of the table. Two pushing blocks are symmetrically slidably arranged between the two fixing plates. A sandpaper is glued to the inner wall of one of the pushing blocks, and a sponge sheet is glued to the inner wall of the other pushing block. A transmission component is arranged between the two pushing blocks;
[0008] The driving mechanism includes a load-bearing gear arranged on the top surface of the table, the top surface of the load-bearing gear is provided with a spherical concave surface, a rotating shaft is fixed to the bottom surface of the load-bearing gear, the rotating shaft is rotatably connected to the table, an arch-shaped support frame is arranged on one side of the load-bearing gear, the support frame is fixed to the top surface of the table, a motor is fixed to the top surface of the support frame, the output shaft of the motor rotates and penetrates into the inner side of the support frame and is fixed with a transmission gear, and the transmission gear is meshed with the load-bearing gear.
[0009] Preferably, the transmission component includes two double-sided lead screws symmetrically arranged between the two pushing blocks, and both ends of the double-sided lead screws are respectively threaded through the two pushing blocks and are correspondingly rotatably connected with the two fixed plates.
[0010] Preferably, one end of the double-sided lead screw passes through one of the fixed plates and is fastened with a pulley, the two pulleys are connected by a transmission belt, and a rotating handle is fixed on one of the pulleys.
[0011] Preferably, shielding covers are provided on both sides of the load-bearing gear, and the shielding covers are open on the side facing the load-bearing gear. The two shielding covers are fixed on the bottom surfaces of the two pushing blocks. The shielding covers are each provided with a large semicircular notch that matches the grinding balls, and the shielding covers are also provided with a small semicircular notch that matches the output shaft of the motor.
[0012] Preferably, the positioning mechanism includes a hydraulic cylinder arranged on the other side of the load-bearing gear, a connecting block arranged above the load-bearing gear and a plurality of curved plates fixed around one end of the connecting block rod body, the outer circumference of the curved plate is threadedly rotatably engaged with a threaded rod, the inner circumference of the curved plate is provided with an anti-slip pad, the threaded rod thread penetrates the curved plate and is threadedly connected to the threaded rod, the bottom surface of the hydraulic cylinder is fixed to the top surface of the table, a cross bar is laterally arranged above the hydraulic cylinder, the hydraulic cylinder push rod is fixed to one end of the cross bar, the other end of the cross bar is fixedly connected to a pressure rod, and the end of the pressure rod is rotatably sleeved with the connecting block.
[0013] Compared with the prior art, the advantages of the utility model are:
[0014] (1) By setting up the grinding and wiping mechanism, when the grinding ball needs to be polished, the grinding ball can be placed on the driving mechanism, and the driving mechanism drives the grinding ball to rotate at high speed, and the grinding paper is used to grind the surface of the grinding ball, and the sponge is used to wipe the residual dust on the surface of the grinding ball after grinding. In this way, the grinding ball can be polished and wiped by the sandpaper and the sponge, which solves the problem that the grinding ball cannot be polished and wiped at the same time in the prior art, and reduces the problem of reducing the processing efficiency of the steel ball.
[0015] (2) Through the setting of the shielding covers, during the process of the abrasive paper and the sponge sheet closing relative to each other to polish and wipe the surface of the grinding ball, the two shielding covers move relatively until the two shielding covers merge, and then cover the bearing gear and the transmission gear. In this way, while the abrasive paper is polishing, the debris and dust generated by the grinding ball fall on the shielding covers, thus preventing the gear jamming of the bearing gear and the transmission gear caused by debris. Brief Description of the Drawings
[0016] Figure 1 is a three-dimensional structural schematic diagram of the present invention;
[0017] Figure 2 is a structural schematic diagram of the driving mechanism and transmission components of the present invention;
[0018] Figure 3 is a structural schematic diagram of the positioning mechanism of the present invention.
[0019] The reference numerals in the drawings are:
[0020] 1, table; 2, bearing gear; 3, transmission gear; 4, fixing plate; 5, pushing block; 6, abrasive paper; 7, sponge sheet; 8, pulley; 9, pressure rod; 10, cross bar; 11, hydraulic cylinder; 12, double-sided lead screw; 13, motor; 14, support frame; 15, shielding cover; 16, connecting block; 17, curved panel; 18, anti-slip pad; 19, threaded rod. Detailed Description of the Preferred Embodiment
[0021] The following description is used to disclose the present invention so that those skilled in the art can implement the present invention. The preferred embodiments described below are only examples, and those skilled in the art can think of other obvious variations.
[0022] Refer to Figures 1 to 3 As shown, a fixing device for processing wear-resistant balls includes a table 1, a driving mechanism arranged in the middle of the top surface of the table 1 for bearing and driving the grinding ball to rotate, a synchronous polishing and wiping mechanism arranged outside the driving mechanism, and a positioning mechanism arranged above the polishing and wiping mechanism for preventing the grinding ball from running off during polishing;
[0023] The polishing and wiping mechanism includes two fixing plates 4 vertically fixed at the front and rear ends of the top surface of the table 1. Two pushing blocks 5 are symmetrically slidably arranged between the two fixing plates 4. An abrasive paper 6 is glued to the inner wall of one of the pushing blocks 5, and a sponge sheet 7 is glued to the inner wall of the other pushing block 5. A transmission component is arranged between the two pushing blocks 5;
[0024] By setting the grinding and wiping mechanism, when the grinding ball needs to be polished, the grinding ball can be placed on the driving mechanism, and then the two pushing blocks 5 on both sides of the grinding ball are pushed to move toward each other by the transmission component. At this time, the sandpaper 6 and the sponge sheet 7 are closed and close to the surface of the grinding ball. The grinding ball is driven by the driving mechanism to rotate at high speed, and the sandpaper 6 is used to grind the surface of the grinding ball, and the sponge sheet 7 is used to wipe the residual dust on the surface of the grinding ball after grinding. In this way, the sandpaper 6 and the sponge sheet 7 can be used to grind and wipe the grinding ball at the same time, thereby solving the problem that the grinding ball cannot be polished and wiped at the same time in the prior art, and reducing the problem of reducing the processing efficiency of the steel ball.
[0025] Further, refer to Figures 1 to 3 As shown, it is worth noting that the driving mechanism includes a load-bearing gear 2 arranged on the top surface of the table 1, the top surface of the load-bearing gear 2 is provided with a spherical concave surface, a rotating shaft is fixed to the bottom surface of the load-bearing gear 2, and the rotating shaft is rotatably connected to the table 1, and an arch-shaped support frame 14 is arranged on one side of the load-bearing gear 2, the support frame 14 is fixed to the top surface of the table 1, and a motor 13 is fixed to the top surface of the support frame 14, and the output shaft of the motor 13 rotates and penetrates into the inner side of the support frame 14 and is fixed with a transmission gear 3, and the transmission gear 3 is meshed with the load-bearing gear 2;
[0026] By setting the driving mechanism, the grinding ball is placed on the spherical concave surface of the top surface of the load-bearing gear 2, and the positioning mechanism is started to position the grinding ball, and the motor 13 is started, and the motor 13 is used to drive the transmission gear 3 to rotate, and then the load-bearing gear 2 is rotated, driving the grinding ball on the load-bearing gear 2 to rotate synchronously.
[0027] Further, refer to Figures 1 to 3 It is worth noting that the transmission component includes two double-sided lead screws 12 symmetrically arranged between the two push blocks 5, and the two ends of the double-sided lead screws 12 are respectively threaded through the two push blocks 5 and are connected to the two fixed plates 4 for corresponding rotation;
[0028] One end of the double-sided lead screw 12 passes through one of the fixed plates 4 and is tightly sleeved with a pulley 8. The two pulleys 8 are connected by a transmission belt, and a rotating handle is fixed on one of the pulleys 8.
[0029] Through the setting of the transmission components, when the sandpaper 6 and the sponge sheet 7 need to be closed, the handle of the pulley 8 can be rotated, and the two pulleys 8 can be driven to rotate synchronously through the transmission belt, and then the two double-sided screws 12 can be driven to rotate synchronously, causing the two pushing blocks 5 to move relative to each other.
[0030] Further, refer to Figures 1 to 3As shown in the figure, the positioning mechanism includes a hydraulic cylinder 11 disposed on the other side of the bearing gear 2, a connecting block 16 disposed above the bearing gear 2, and a plurality of curved panels 17 fixedly arranged around one end of the rod body of the connecting block 16. The outer peripheral surface of the curved panel 17 is in threaded rotational fit with a threaded rod 19. Anti-slip pads 18 are provided on the inner peripheral surfaces of the curved panels 17. The threaded rod 19 threadedly penetrates through the curved panel 17 and is in threaded connection with the threaded rod 19. The bottom surface of the hydraulic cylinder 11 is fixed to the top surface of the table 1. A cross bar 10 is horizontally arranged above the hydraulic cylinder 11. The push rod of the hydraulic cylinder 11 is fixed to one end of the cross bar 10. The other end of the cross bar 10 is fixedly connected with a pressure rod 9. The end of the pressure rod 9 is rotatably sleeved with the connecting block 16;
[0031] Through the setting of the positioning mechanism, the grinding ball is placed in the spherical groove on the top surface of the bearing gear 2. The hydraulic cylinder 11 is started, and the connecting block 16 at the end of the pressure rod 9 is driven to descend by driving the cross bar 10, and then the curved panel 17 is made to abut against the top of the wear-resistant ball to prevent the wear-resistant ball from slipping and moving. Subsequently, the threaded rod 19 is tightened, causing the anti-slip pad 18 to tightly press against the surface of the wear-resistant ball.
[0032] However, in practice, after using for a period of time, it is found that when the sandpaper 6 rubs the surface of the grinding ball, although some of the generated dust and debris are wiped by the sponge sheet 7, a part of the debris falls into the meshing part of the teeth of the bearing gear 2 and the transmission gear 3, resulting in gear jamming and damage.
[0033] In view of this, in order to solve the above problems, it is worth noting that shielding covers 15 are provided on both sides of the bearing gear 2. The side of the shielding cover 15 facing the bearing gear 2 is open. The two shielding covers 15 are fixed to the bottom surfaces of the two pushing blocks 5. The shielding covers 15 are each provided with a large semi-circular notch adapted to the grinding ball, and the shielding covers 15 are also provided with small semi-circular notches adapted to the output shaft of the motor 13.
[0034] Through the setting of the shielding covers 15, during the process of the sandpaper 6 and the sponge sheet 7 relatively closing to polish and wipe the surface of the grinding ball, the two shielding covers 15 move relatively until the two shielding covers 15 are combined, and then the bearing gear 2 and the transmission gear 3 are covered. In this way, when the sandpaper 6 polishes, the debris and dust generated by the grinding ball fall on the shielding covers 15, thus preventing the gear jamming of the bearing gear 2 and the transmission gear 3 caused by the debris.
[0035] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. What is described in the above embodiments and the specification is only the principle of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed. The scope of protection required by the present invention is defined by the appended claims and their equivalents.
Claims
1. A fixing device for processing wear-resistant balls, comprising a table (1), a driving mechanism arranged in the middle of the top surface of the table (1) for carrying and driving the grinding balls to rotate, a synchronous grinding and wiping mechanism arranged outside the driving mechanism, and a positioning mechanism arranged above the grinding and wiping mechanism for preventing the grinding balls from running off during grinding, characterized in that: The grinding and wiping mechanism includes two fixing plates (4) vertically fixed at the front and rear ends of the top surface of the table (1). Two pushing blocks (5) are symmetrically and slidably arranged between the two fixing plates (4). A 006 is glued to the inner wall of one of the pushing blocks (5), and a sponge sheet (7) is glued to the inner wall of the other pushing block (5). A transmission component is arranged between the two pushing blocks (5); The driving mechanism includes a bearing gear (2) arranged on the top surface of the table (1). A spherical concave surface is provided on the top surface of the bearing gear (2). A rotating shaft is fixed to the bottom surface of the bearing gear (2), and the rotating shaft is rotatably connected to the table (1). A support frame (14) in the shape of an arch is arranged on one side of the bearing gear (2). The support frame (14) is fixed to the top surface of the table (1). A motor (13) is fixed to the top surface of the support frame (14). The output shaft of the motor (13) rotatably penetrates into the inner side of the support frame (14) and is fixed with a transmission gear (3). The transmission gear (3) meshes with the bearing gear (2).
2. The fixing device for processing wear-resistant balls according to claim 1, characterized in that, The transmission component includes two bilateral lead screws (12) symmetrically arranged between the two pushing blocks (5). The two ends of the bilateral lead screw (12) respectively thread through the two pushing blocks (5) and are correspondingly rotatably connected to the two fixing plates (4).
3. The fixing device for processing wear-resistant balls according to claim 2, characterized in that, One end of the bilateral lead screw (12) penetrates through one of the fixing plates (4) and is tightly sleeved with a pulley (8). The two pulleys (8) are connected by a transmission belt, and a rotating handle is fixed on one of the pulleys (8).
4. The fixing device for processing wear-resistant balls according to claim 1, wherein, Shielding covers (15) are arranged on both sides of the bearing gear (2). The side of the shielding cover (15) facing the bearing gear (2) is open. The two shielding covers (15) are fixed to the bottom surfaces of the two pushing blocks (5). A large semi-circular notch adapted to the grinding balls is provided on each of the shielding covers (15). A small semi-circular notch adapted to the output shaft of the motor (13) is also provided on the shielding cover (15).
5. The fixing device for processing wear-resistant balls according to claim 1, characterized in that, The positioning mechanism includes a hydraulic cylinder (11) arranged on the other side of the bearing gear (2), a connecting block (16) arranged above the bearing gear (2), and a plurality of curved panels (17) fixedly arranged around one end of the rod body of the connecting block (16). A threaded rod (19) is in threaded rotational fit with the outer peripheral surface of the curved panel (17). Anti-slip pads (18) are arranged on the inner peripheral surfaces of the curved panels (17). The threaded rod (19) threadedly penetrates through the curved panel (17) and is in threaded connection with the threaded rod (19). The bottom surface of the hydraulic cylinder (11) is fixedly connected to the top surface of the table (1). A cross bar (10) is horizontally arranged above the hydraulic cylinder (11). The push rod of the hydraulic cylinder (11) is fixedly connected to one end of the cross bar (10). The other end of the cross bar (10) is fixedly connected to a pressing rod (9). The end of the pressing rod (9) is rotatably sleeved with the connecting block (16).
Citation Information
Patent Citations
Clamping and fixing device for steel ball machining
CN217317547U