Centering and positioning device for optical lens and thickness measuring equipment
Through the combination of the centering positioning device and the thickness measuring device, the automatic centering positioning and accurate measurement of the optical lens are realized, which solves the problems of poor lens appearance and measurement error, and improves the lens processing efficiency and measurement accuracy.
Patent Information
- Application Number
- CN202421606810.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-09
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-07-09
AI Technical Summary
In the existing optical lens thickness measurement technology, the lens has poor appearance, low measurement accuracy, low working efficiency, and the clamping force of the robot is not easy to control, resulting in large lens deformation and measurement errors, and a decrease in yield.
The centering positioning device including mounting base plate, guide rail, left-to-center assembly, right-to-center assembly and drive assembly is adopted. The centering component is driven by a motor drive screw to move the centering component closer or separate, realizing automatic centering positioning, and accurately measuring with the thickness measuring equipment.
It improves the accuracy and efficiency of lens centering positioning, reduces the risk of lens deformation, enhances measurement accuracy and adaptability, simplifies the operation process, and improves processing efficiency and automation.
Smart Images

Figure CN223130443U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of optical lens processing and preparation, in particular to a centering and positioning device and a thickness measuring device for optical lenses. Background Art
[0002] With the development of society, the application scope of optical lenses has penetrated from the initial products such as film cameras, microscopes, telescopes, and simple medical devices to many optical imaging fields closely related to human life, such as digital cameras, laptop computers, mobile phones, security surveillance cameras, vehicle-mounted visual systems, smart homes, and aerial photography drones, thus making optical lenses occupy an important position in people's daily lives. Since the application places of lenses are different, it is necessary to measure the thickness of each lens for classification. At present, in the existing optical lens thickness measurement technology, a manipulator is used to clamp and fix the lens, and then the lens is centered, positioned, and measured.
[0003] However, when centering, positioning, and measuring the lens in the above-mentioned manner, problems such as poor appearance of the lens, low measurement accuracy, and low work efficiency are likely to occur. The reason is that the manipulator generally uses the method of a cylinder pushing a mechanical claw for direct clamping, and the phenomenon of excessive clamping force often occurs, which is likely to cause slight deformation or poor appearance of the lens, thereby affecting the concentric position of the lens and the measuring instrument, resulting in a large measurement error rate, a decrease in the yield rate, and thus the use effect of the lens cannot reach the best, and at the same time, the efficiency of the overall processing equipment is also low. Summary of the Invention
[0004] In view of this, the purpose of the utility model is to provide a centering and positioning device and a thickness measuring device for optical lenses, which can realize automatic centering and positioning before measuring the lens, have a simple structure, high precision, high repeatable centering accuracy, controllable centering clamping force, effectively improve the centering efficiency, are more convenient to operate, more efficient and labor-saving, and are also convenient for disassembly and subsequent maintenance.
[0005] In a first aspect, an embodiment of the utility model provides a centering and positioning device for an optical lens, which is characterized by comprising: a mounting base plate, a guide rail, a left centering component, a right centering component, and a driving component;
[0006] The guide rail is provided on the mounting base plate, the left centering component and the right centering component are provided on the guide rail, and the driving component is installed between the left centering component and the right centering component;
[0007] The driving component drives the left centering component and the right centering component to approach or separate from each other.
[0008] Preferably, the driving assembly includes a forward nut and a reverse nut. The driving assembly is connected to the left connecting plate in the left centering assembly through the forward nut and to the right connecting plate in the right centering assembly through the reverse nut.
[0009] Preferably, the driving assembly includes a motor. A forward threaded lead screw and a reverse threaded lead screw are provided at both ends of the motor. The forward threaded lead screw is in threaded connection with the forward nut, and the reverse threaded lead screw is in threaded connection with the reverse nut.
[0010] Preferably, the motor is arranged on the mounting base plate through a left fixing plate or / and a right fixing plate and is parallel to the guide rail.
[0011] Preferably, the left centering assembly includes a left calibration jig, and the right centering assembly includes a right calibration jig. The shapes of the contact surfaces of the left calibration jig and the right calibration jig with the centering product match the shape of the centering product.
[0012] Preferably, the left centering assembly includes a left connecting plate, and the right centering assembly includes a right connecting plate. The position where the left connecting plate or / and the right connecting plate mounts the calibration jig is a limiting structure, and the limiting structure restricts the calibration jig from moving outward to the centering product.
[0013] Preferably, the left centering assembly includes a left slider. The left slider is slidably mounted on the guide rail, and the left slider, the left connecting plate, and the left calibration jig are connected in sequence.
[0014] Preferably, the right centering assembly includes a right slider. The right slider is slidably mounted on the guide rail, and the right slider, the right connecting plate, and the right calibration jig are connected in sequence.
[0015] Preferably, a first origin coordinate switch is provided below the left connecting plate.
[0016] In a second aspect, an embodiment of the present invention provides a thickness measuring device for an optical lens, which is characterized by including the centering and positioning device for an optical lens as described above.
[0017] The beneficial effects brought by the present invention are as follows:
[0018] 1. The centering and positioning device for optical lenses provided by the present utility model drives the left centering component and the right centering component through a driving component, enabling the left centering component and the right centering component to approach or separate from each other, thereby realizing the centering and positioning of the product to be centered. This device is simpler than the existing structure, can achieve automatic centering and positioning, has controllable centering clamping force, high repeatable centering accuracy, is convenient to operate, has high precision and work efficiency, is also convenient for disassembly and subsequent maintenance, and effectively improves the centering accuracy and automation degree in the centering and positioning link of optical lens processing and preparation.
[0019] 2. The present utility model also provides a thickness measuring device for optical lenses, which can better center and position the lens, is more efficient and labor-saving, improves the measurement accuracy and quality, can also adapt to lenses placed in different forms, and improves the adaptability and work efficiency.
[0020] Other features and advantages of the present utility model will be described in the following specification, and some of them will become obvious from the specification or be understood by implementing the present utility model. The objectives and other advantages of the present utility model are achieved and obtained by the structures specifically pointed out in the specification, claims, and drawings.
[0021] To make the above objectives, features, and advantages of the present utility model more obvious and understandable, the following specific preferred embodiments are given and described in detail in conjunction with the accompanying drawings as follows. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] In order to more clearly illustrate the specific embodiments of the present utility model or the technical solutions in the prior art, the following will briefly introduce the drawings required for use in the description of the specific embodiments or the prior art. Obviously, the following drawings are some embodiments of the present utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.
[0023] Figure 1 Schematic diagram of the centering and positioning device for optical lenses provided by the embodiment of the present utility model;
[0024] Figure 2 Exploded view of the centering and positioning device for optical lenses provided by the embodiment of the present utility model;
[0025] Figure 3 Schematic diagram of the centering and positioning device and the measuring device for optical lenses provided by the embodiment of the present utility model;
[0026] Figure 4 Working schematic diagram of the centering and positioning device for optical lenses provided by the embodiment of the present utility model;
[0027] Figure 5 Structural schematic diagram of the thickness measurement device for optical lenses provided by an embodiment of the present utility model;
[0028] Figure 6 Structural schematic diagram of the right handling device of the thickness measurement device for optical lenses provided by an embodiment of the present utility model;
[0029] Figure 7 Explosion schematic diagram of the second Z-axis rectangular frame of the right handling device of the thickness measurement device for optical lenses provided by an embodiment of the present utility model;
[0030] Figure 8 Structural schematic diagram of the second Z-axis rectangular frame of the right handling device of the thickness measurement device for optical lenses provided by an embodiment of the present utility model;
[0031] Figure 9 Structural schematic diagram of the left handling device of the thickness measurement device for optical lenses provided by an embodiment of the present utility model;
[0032] Figure 10 Structural schematic diagram of the first Z-axis rectangular frame of the left handling device of the thickness measurement device for optical lenses provided by an embodiment of the present utility model. Detailed implementation manners
[0033] To make the objectives, technical solutions and advantages of the embodiments of the present utility model clearer, the technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Apparently, the described embodiments are some but not all of the embodiments of the present utility model. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0034] The technical solutions of the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments.
[0035] Embodiment 1:
[0036] As shown in Figure 1 and Figure 2 , the centering and positioning device for optical lenses disclosed in the embodiments of the present utility model includes: a mounting base plate 625, a guide rail 606, a left centering assembly 660, a right centering assembly 661, and a driving assembly 662;
[0037] The mounting base plate 625 is provided with a guide rail 606. The left centering assembly 660 and the right centering assembly 661 are arranged on the guide rail 606, and the driving assembly 662 is installed between the left centering assembly 660 and the right centering assembly 661;
[0038] The driving assembly 662 drives the left centering assembly 660 and the right centering assembly 661 to move closer to or away from each other.
[0039] In this embodiment, a guide rail 606 is provided on the mounting base plate 625; left anti-collision blocks 613 and right anti-collision blocks 603 are respectively provided at both ends of the guide rail 606.
[0040] Preferably, in the driving assembly 662, there are a forward nut 612 and a reverse nut 608. The driving assembly 662 is connected to the left connecting plate 618 in the left centering assembly 660 through the forward nut 612, and is connected to the right connecting plate 602 in the right centering assembly 661 through the reverse nut 608.
[0041] Preferably, the driving assembly 662 includes a motor 609. Positive threaded lead screws 621 and reverse threaded lead screws 622 are provided at both ends of the motor 609. The positive threaded lead screw 621 is threadedly connected to the forward nut 612, and the reverse threaded lead screw 622 is threadedly connected to the reverse nut 608.
[0042] Preferably, the motor 609 is arranged on the mounting base plate 625 through the left fixing plate 611 or / and the right fixing plate 610, and is parallel to the guide rail 606.
[0043] In this embodiment, based on the forward nut 612 on the positive threaded lead screw 621 and the reverse nut 608 on the reverse threaded lead screw 622, the motor 609 is respectively connected to the guide rail 606 through the left connecting plate 618 in the left centering assembly 660 and the right connecting plate 602 in the right centering assembly 661;
[0044] When the motor 609 rotates, the motor 609 can drive the forward nut 612 and the reverse nut 608 to rotate through the positive threaded lead screw 621 and the reverse threaded lead screw 622, thereby driving the left centering assembly 660 and the right centering assembly 661 to move closer to or away from each other.
[0045] Preferably, the left centering assembly 660 includes a left calibration jig 619, and the right centering assembly 661 includes a right calibration jig 600. The shapes of the contact surfaces of the left calibration jig 619 and the right calibration jig 600 with the centering product match the shape of the centering product.
[0046] Preferably, the left centering assembly 660 includes a left connecting plate 618, and the right centering assembly 661 includes a right connecting plate 602. The positions of the mounting calibration jigs on the left connecting plate 618 or / and the right connecting plate 602 are of a limiting structure, and the limiting structure restricts the calibration jig from moving outward to the centering product.
[0047] Among them, the calibration jig includes: a left calibration jig 619 and a right calibration jig 600.
[0048] As shown Figure 2 in the figure, the limiting structure is the front end of the left connecting plate 618 in the left centering component 660, that is, 630 at the position for installing the left alignment jig 619 is used as the limiting structure.
[0049] In this embodiment, the front end of the left connecting plate 618 is the limiting structure. The limiting structure forms a forward baffle structure at the front end of the left connecting plate 618. The left alignment jig 619 is installed at the front end of the left connecting plate 618 and its right side is restricted by the baffle structure. In this way, the limiting of the left alignment jig 619 can be realized, and the left alignment jig 619 can be prevented from moving when centering the product. It should be noted that on the premise that the alignment jig is frequently replaced, the reference position point of the alignment jig takes the limiting structure that restricts the movement of the alignment jig as the limiting position 630 of the reference position. Of course, the front end of the left connecting plate 618 or / and the front end of the right connecting plate 602 can also be the limiting structure. Therefore, the limiting position 630 that restricts the movement of the alignment jig can be on the side of the left connecting plate 618, or on the side of the right connecting plate 602, or both the left connecting plate 618 and the right connecting plate 602 can be provided with the limiting position 630 at the same time. It can also be that the positions where the left connecting plate 618 or / and the right connecting plate 602 install the alignment jig are non-limiting structures, which are not restricted by this description, as long as they can meet the actual requirements and the shape of the alignment jig.
[0050] Furthermore, in this embodiment, the top shape of the left alignment jig 619 is a cut surface shape, and the top shape of the right alignment jig 600 is a double-ended V shape. Of course, if the left connecting plate 618 is a non-limiting structure, the top shape of the left alignment jig 619 can also be a double-ended V shape or a single-ended top V shape, or the top shape of the alignment jig can be changed according to the centered product to match the shape of the centered product M.
[0051] Preferably, the left centering component 660 includes a left slider 615. The left slider 615 is slidably installed on the guide rail 606, and the left slider 615, the left connecting plate 618, and the left alignment jig 619 are connected in sequence.
[0052] Preferably, the right centering component 661 includes a right slider 605. The right slider 605 is slidably installed on the guide rail 606, and the right slider 605, the right connecting plate 602, and the right alignment jig 600 are connected in sequence.
[0053] Preferably, a first origin coordinate switch 616 is provided below the left connecting plate 618.
[0054] As another example, a first origin coordinate switch 616 is provided below the right connecting plate 602.
[0055] Furthermore, in this embodiment, the left gasket 620 is disposed on the left correction jig 619, and the right gasket 601 is disposed on the right correction jig 600; as another example, the left gasket 620 and the right gasket 601 do not need to be installed on the correction jig.
[0056] The working principle of the device provided in this embodiment is as follows:
[0057] like Figure 4 As shown, distance a is the length of the reverse threaded screw 622, that is, the distance between the vertical center line and the left side line, and distance b is the length of the forward threaded screw 621, that is, the distance between the vertical center line and the right side line. The lengths of distance a and distance b are equal.
[0058] When the motor 609 rotates forward, the motor 609 drives the forward threaded screw 621 and the reverse threaded screw 622 to rotate forward. At this time, the forward nut 612 moves toward the vertical center line through the forward threaded screw 621; the reverse nut 608 moves toward the vertical center line through the reverse threaded screw 622. Obviously, the left centering assembly 660 and the right centering assembly 661 can be further driven to move closer to each other.
[0059] Correspondingly, when the motor 609 rotates in the reverse direction, the motor 609 drives the forward threaded screw 621 and the reverse threaded screw 622 to rotate in the reverse direction. At this time, the forward nut 612 moves toward the left line through the forward threaded screw 621; the reverse nut 608 moves toward the right line through the reverse threaded screw 622. Obviously, the left centering assembly 660 and the right centering assembly 661 can be further driven to separate from each other.
[0060] When working, the left correction fixture 619 at the front end of the left connecting plate 618 in the centering and positioning device is the reference contact point. After the reference contact point is adjusted according to the radius size of the lens, the right correction fixture 600 at the front end of the right connecting plate 602 is pushed forward to contact the upper lens and fix the right correction fixture 600. The right correction fixture 600 only needs to be adjusted once to the specified position to meet the requirements of lenses of different sizes. When the initial size of the lens is adjusted, the distance of the closing and separation opening size of the centering and positioning device can be set according to the size of different lenses. After setting the current size, save it. When processing lenses of the same size in the future, you only need to repeatedly call the parameters in the control system.
[0061] Based on the above working principle, the device provided in this embodiment drives the forward threaded screw 621 and the reverse threaded screw 622 to rotate by rotating the motor 609, so that the left centering component 660 and the right centering component 661 are close to or separated from each other on the same horizontal line, achieving high precision of centering and centering, high repeatability of centering and centering, controllable centering clamping force, realizing automatic control, and making the operation easier, more efficient and labor-saving.
[0062] Embodiment 2:
[0063] The thickness measurement device for an optical lens disclosed in the embodiment of the present utility model includes the centering and positioning device for an optical lens described in Embodiment 1.
[0064] As Figure 5 shown, the thickness measurement device for an optical lens disclosed in the embodiment of the present utility model includes: a measurement device 1, a centering and positioning device 2, a left handling device 3, a right handling device 4, a left tray 5, a right tray 6, a horizontal plate 7, a frame 8, and a central base 9;
[0065] A horizontal plate 7 is provided on the frame 8, and the measurement device 1, the centering and positioning device 2, the left handling device 3, the right handling device 4, the left tray 5, the right tray 6, and the central base 9 are provided on the horizontal plate 7.
[0066] Among them, a housing can be placed on the horizontal plate 7. The four sides of the housing can be opened to form an open space or closed to form a closed space. The measurement device 1, the centering and positioning device 2, the left handling device 3, the right handling device 4, the left tray 5, the right tray 6, and the central base 9 can all be arranged inside the housing.
[0067] As Figure 3 、 Figure 5 shown, the measurement device 1 includes: a fixed bracket 652, a two-dimensional adjustment platform 651, a fixed connection plate 653, a measuring instrument 650, a central fixture 91, and a central base 9.
[0068] Among them, the measuring instrument 650 is arranged on the fixed connection plate 653, and a central fixture 91 is arranged below the measuring instrument 650; the fixed connection plate 653 is arranged on the two-dimensional adjustment platform 651, and the two-dimensional adjustment platform 651 is connected to the fixed bracket 652; the central fixture 91 is arranged on the central base 9.
[0069] As Figure 1 、 Figure 2 、 Figure 5 shown, the centering and positioning device 2 includes:
[0070] a mounting base plate 625, a guide rail 606, a left centering assembly 660, a right centering assembly 661, a left anti-collision block 613, a right anti-collision block 603, a driving assembly 662, and a first origin coordinate switch 616;
[0071] Further, the left centering component 660 includes: a left connecting plate 618, a left slider 615, a left alignment fixture 619, and a left spacer 620. The right centering component 661 includes: a right connecting plate 602, a right slider 605, a right alignment fixture 600, and a right spacer 601. The driving component 662 includes: a motor 609, a forward threaded lead screw 621, a reverse threaded lead screw 622, a forward nut 612, a reverse nut 608, a left fixing plate 611, and a right fixing plate 610 on the motor 609.
[0072] As another example, the top shapes of the left alignment fixture 619 and the right alignment fixture 600 include: single - end or double - end cut - surface shape, semi - circular arc shape, U - shape, L - shape, V - shape, or a special shape.
[0073] In this embodiment, the top shape of the left alignment fixture 619 is a cut - surface shape, and the top shape of the right alignment fixture 600 is a double - end V - shape.
[0074] As Figure 6 shown, the right handling device 4 includes: a second Z - axis rectangular frame 31, a second R - axis picking - and - placing mechanism 32, a second X - axis rectangular frame 33, a second Y - axis rectangular frame 34, a third fixed base 35, and a fourth fixed base 36.
[0075] Further, as Figure 7 shown, the second Z - axis rectangular frame 31 includes: a second housing 301, a second mounting base plate 302, a second top plate 303, a second connecting plate 304, a second guide rail slider 305, a second side plate 306, a second lead screw motor 307, a second fixing block 308, a second lead screw nut 309, a fourth origin coordinate switch 310, a second fixing plate 311, a second rotating motor 312, and a fifth origin coordinate switch 313.
[0076] As Figure 7 、 Figure 8 shown, the second R - axis picking - and - placing mechanism 32 includes: a second fixing rod 314, a second gasket 315, a second connecting block 316, a second loading component 150, and a second unloading component 151. The second loading component 150 includes: a third connecting rod 319 and a third suction nozzle 320. The second unloading component 151 includes: a fourth connecting rod 317 and a fourth suction nozzle 318.
[0077] In the second Z-axis rectangular frame 31, the second mounting base plate 302 is respectively connected to the second top plate 303, the second connecting plate 304, the second guide rail slider 305, and the second side plate 306. The second housing 301 is connected to the second top plate 303, the second connecting plate 304, and the second side plate 306 on the second mounting base plate 302. A second lead screw motor 307 is provided on the second connecting plate 304. The lead screw of the second lead screw motor 307 is threadedly connected to the second fixed block 308 through a second lead screw nut 309. A fourth origin coordinate switch 310 is provided at the lower part of the second fixed block 308. The second fixed block 308 is connected to the second fixed plate 311. A second R-axis picking and placing mechanism 32 is provided on the second fixed plate 311. The main shaft of the second rotary motor 312 in the second R-axis picking and placing mechanism 32 is connected to the second fixed rod 314 in the second R-axis picking and placing mechanism 32. A fifth origin coordinate switch 313 is provided on the second fixed rod 314;
[0078] In the second R-axis picking and placing mechanism 32, the other end of the second fixed rod 314 is connected to the second connecting block 316 through a second gasket 315. The second feeding assembly 150 and the second collecting assembly 151 are respectively provided at both ends of the second connecting block 316. In the second feeding assembly 150, the third connecting rod 319 is connected to the third suction nozzle 320. In the second collecting assembly 151, the fourth connecting rod 317 is connected to the fourth suction nozzle 318.
[0079] In this embodiment, the second rotary motor 312 can be a stepper motor or a servo motor, and a speed reducer can be provided on both the stepper motor and the servo motor.
[0080] As Figure 9 shown, the left transfer device 3 includes: a first Z-axis rectangular frame 41, a first R-axis picking and placing mechanism 42, a first X-axis rectangular frame 43, a first Y-axis rectangular frame 44, a first fixed base 45, and a second fixed base 46;
[0081] As Figure 10 shown, the first Z-axis rectangular frame 41 includes: a first housing, a first mounting base plate, a first top plate, a first connecting plate, a first guide rail slider, a first side plate, a first lead screw motor, a first fixed block, a first lead screw nut, a second origin coordinate switch, a first fixed plate, a first rotary motor, and a third origin coordinate switch;
[0082] The first R-axis picking and placing mechanism 42 includes: a first fixed rod, a first gasket, a first connecting block, a first feeding assembly 180, and a first collecting assembly 181. The first feeding assembly 180 includes: a first connecting rod and a first suction nozzle. The first collecting assembly 181 includes: a second connecting rod and a second suction nozzle.
[0083] The connection modes of the components in the left transfer device 3 are the same as those in the right transfer device 4, and the connection modes of the components in the first R-axis picking and placing mechanism 42 and the second R-axis picking and placing mechanism 32 are the same, which will not be elaborated here.
[0084] A central jig 91 is provided on the upper part of the central base 9, and the central jig 91 is used to place the lenses to be measured and the lenses that have been measured.
[0085] The centering and positioning device for optical lenses provided by the embodiment of the present utility model is used for accurately positioning the position of the lens during the centering and positioning process in the thickness measurement device, better completing the accuracy of the repeated positioning position of the lens before measurement, realizing the control of the centering clamping force size and a higher centering accuracy and automatic control adjustment method, greatly improving the production efficiency and eliminating the cumbersome manual adjustment links. Among them, when replacing lenses of different models and sizes, the operation of the centering and positioning device only needs to control the positions of approaching and separating and opening; for the lenses of the same model and size that have been set and saved in the control system, only the parameters of the lenses of this model and size need to be repeatedly called in the control system. This method of the centering and positioning device for the existing thickness measurement device is more automated, time-saving and labor-saving during the adjustment operation of lenses of different models and sizes, simplifies the operation steps, improves the automation degree of the centering and positioning link of the thickness measurement device, and improves the working efficiency and quality of the thickness measurement device.
[0086] Embodiment 3:
[0087] The embodiment of the present utility model provides the working principle when measuring by using the thickness measurement device for optical lenses described in Embodiment 2.
[0088] First of all, it should be noted that in this embodiment, area A includes: the measuring device 1, the centering and positioning device 2, the left transfer device 3, and the left tray 5; area B includes: the measuring device 1, the centering and positioning device 2, the right transfer device 4, and the right tray 6. The working operations in area A include: the handling of loading and unloading materials between the measuring device 1, the centering and positioning device 2, the left transfer device 3, and the left tray 5; the working operations in area B include: the handling of loading and unloading materials between the measuring device 1, the centering and positioning device 2, the right transfer device 4, and the right tray 6.
[0089] The left tray 5 can be divided into an upper left loading area and a left unloading area according to the actual parameter setting requirements. Loading trays for classifying and placing lenses are provided on the upper left loading area and the left unloading area. The right tray 6 can be divided into an upper right loading area and a right unloading area according to the actual parameter setting requirements. Loading trays for classifying and placing lenses are provided on the upper right loading area and the right unloading area.
[0090] It should be noted that the number of loading trays placed is multiple loading trays, and the shape of the loading trays is not limited by this. Any placement method and loading tray shape that meet the actual requirements are acceptable.
[0091] The steps for measuring the lens using the device are as follows:
[0092] 1. Power on the device and set parameters.
[0093] Specifically, after powering on the device, if all the moving parts of the device are at the origin position where they have not moved, set the parameters for the device;
[0094] If all the moving parts of the device have not returned to the origin position, use the reset key to make all the moving parts return to the origin position. After the origin position returns to zero, set the parameters for the device.
[0095] Among them, parameter setting includes: measurement parameter setting, tolerance value parameter setting, position parameter setting, and centering and positioning parameter setting.
[0096] Measurement parameter setting includes: setting measurement parameters according to the actual specification requirements of the lens.
[0097] Tolerance value parameter setting includes: setting tolerance value parameters according to the actual specification requirements of the lens, and determining the number of loading trays in the loading area and the number of loading trays in the unloading area according to the tolerance value.
[0098] Position parameter setting includes: setting position parameters for area A and area B.
[0099] Centering and positioning parameter setting includes: according to the size of the lens, setting centering and positioning parameters for the positions of the left calibration jig 619 and the right calibration jig 600 in the centering and positioning device 2 to ensure that the lens can be accurately located at the measurement center during measurement.
[0100] Taking the setting of position parameters for area B as an example, specifically including:
[0101] Setting the handling positions among the loading area, the unloading area, and the center jig 91 on the center base 9 of the right handling device 4;
[0102] Among them, if the lens in the loading tray is placed flat, the second rotation motor 312 in the second R-axis picking and placing mechanism 32 in the second Z-axis rectangular frame 31 does not rotate and maintains the original position and closes the rotation function to achieve loading and unloading; if the lens in the loading tray is placed vertically, the second rotation motor 312 in the second R-axis picking and placing mechanism 32 in the second Z-axis rectangular frame 31 rotates and opens the rotation function for parameter setting to achieve loading and unloading.
[0103] It should be noted that the right handling device 4 can also adopt other existing publicly available products or structures, as long as any method or way that can meet the requirements of the lens handling function is acceptable.
[0104] It should be further noted that the second R-axis picking and placing mechanism 32 in the second Z-axis rectangular frame 31 is provided with a second feeding component 150 and a second material receiving component 151. Other existing publicly disclosed products or structures can also be used. Any method or means that can meet the requirements of feeding and receiving materials when the lens is placed flat or vertically is acceptable.
[0105] The steps for setting the position parameters of area A are the same as those of area B, which will not be elaborated here.
[0106] 2. Start the equipment and use the equipment to measure the lens.
[0107] Among them, measuring the lens includes: (1) measuring the lens placed parallel on the loading tray; (2) measuring the lens placed vertically on the loading tray. The function can be adjusted arbitrarily according to the actual requirements of the lens.
[0108] (1) When measuring the lens placed parallel on the loading tray, the operations in area A and area B are as follows:
[0109] Press the start button to start the equipment. At this time, in area A, move the left handling device 3 to the loading tray in the upper left feeding area of the left tray 5. After the first Z-axis rectangular frame 41 drives the first R-axis picking and placing mechanism 42 to descend to the specified position, suck the lens to be detected through the first feeding component 180. After sucking, make the first Z-axis rectangular frame 41 drive the first R-axis picking and placing mechanism 42 to rise back to the original position. The left handling device 3 moves the lens to be detected to the center fixture 91 on one side of the centering and positioning device 2. Make the first feeding component 180 in the first R-axis picking and placing mechanism 42 in the first Z-axis rectangular frame 41 of the left handling device 3 be located above the center fixture 91. Then, the first Z-axis rectangular frame 41 drives the first R-axis picking and placing mechanism 42 to descend to the specified position, and place the lens to be detected on the center fixture 91 through the first feeding component 180. The centering and positioning device 2 starts centering and positioning. After centering and positioning, the measuring device 1 measures the lens.
[0110] At this time in area B, the right handling device 4 has descended from the loading tray in the upper right loading area of the right material tray 6 to the designated position through the second Z-axis rectangular frame 31 driving the second R-axis picking and placing mechanism 32, and sucks the lens to be detected through the second loading assembly 150; after sucking, the second Z-axis rectangular frame 31 drives the second R-axis picking and placing mechanism 32 to rise back to the original position, and the right handling device 4 moves the lens to be detected to the waiting position for waiting. When the measurement of the lens on the central fixture 91 is completed, the right handling device 4 moves to the central fixture 91 on one side of the centering and positioning device 2, so that the second receiving assembly 151 in the second R-axis picking and placing mechanism 32 in the second Z-axis rectangular frame 31 in the right handling device 4 is located above the central fixture 91; then the second Z-axis rectangular frame 31 drives the second R-axis picking and placing mechanism 32 to descend to the designated position, and sucks the lens that has completed the measurement through the second receiving assembly 151. After sucking the lens that has completed the measurement, the second Z-axis rectangular frame 31 drives the second R-axis picking and placing mechanism 32 to rise back to the original position, and then the right handling device 4 moves to the central fixture 91 on one side of the centering and positioning device 2, so that the second loading assembly 150 in the second R-axis picking and placing mechanism 32 in the second Z-axis rectangular frame 31 in the right handling device 4 is located above the central fixture 91. Then the second Z-axis rectangular frame 31 drives the second R-axis picking and placing mechanism 32 to descend to the designated position, and places the lens to be detected on the central fixture 91 through the second loading assembly 150. The centering and positioning device 2 starts centering and positioning. After centering and positioning, the measuring device 1 measures the lens. At the same time, the right handling device 4 transports the detected lens to the right receiving area in the right material tray 6, and descends to the designated position through the second Z-axis rectangular frame 31 in the right handling device 4 driving the second R-axis picking and placing mechanism 32, and sequentially places the detected lens into the loading tray through the second receiving assembly 151. At this time, the left handling device 3 moves to the loading tray in the upper left loading area of the left material tray 5, and descends to the designated position through the first Z-axis rectangular frame 41, and the first loading assembly 180 sequentially continues to suck the lens to be detected; after sucking, the first Z-axis rectangular frame 41 drives the first R-axis picking and placing mechanism 42 to rise back to the original position, and the left handling device 3 moves the lens to be detected to the waiting position for waiting. When the measurement of the lens on the central fixture 91 is completed, the left handling device 3 moves to the central fixture 91 on one side of the centering and positioning device 2, so that the first receiving assembly 181 in the first R-axis picking and placing mechanism 42 in the first Z-axis rectangular frame 41 in the left handling device 3 is located above the central fixture 91;Then, the first Z-axis rectangular frame 41 drives the first R-axis picking and placing mechanism 42 to descend to the designated position, and the first material collecting component 181 sucks the lens that has completed the measurement. After sucking the lens that has completed the measurement, the first Z-axis rectangular frame 41 drives the first R-axis picking and placing mechanism 42 to rise back to the original position. Then, the left transfer device 3 moves to the central fixture 91 on one side of the centering and positioning device 2, so that the first feeding component 180 in the first R-axis picking and placing mechanism 42 in the first Z-axis rectangular frame 41 of the left transfer device 3 is located above the central fixture 91. Then, the first Z-axis rectangular frame 41 drives the first R-axis picking and placing mechanism 42 to descend to the designated position, and the lens to be detected is placed on the central fixture 91 through the first feeding component 180. The centering and positioning device 2 starts centering and positioning. After centering and positioning, the measuring device 1 measures the lens. At the same time, the left transfer device 3 transports the detected lens to the left material collecting area in the left material tray 5. The first Z-axis rectangular frame 41 in the left transfer device 3 drives the first R-axis picking and placing mechanism 42 to descend to the designated position, and the detected lens is sequentially placed into the loading tray through the first material collecting component 181. At this time, the right transfer device 4 moves to the loading tray in the upper right feeding area of the right material tray 6, and the second Z-axis rectangular frame 31 descends to the designated position. The second feeding component 150 sequentially continues to suck the lens to be detected; after sucking, the second Z-axis rectangular frame 31 drives the second R-axis picking and placing mechanism 32 to rise back to the original position, and the right transfer device 4 moves the lens to be detected to the waiting position for waiting.
[0111] During the working process, the A area and the B area work alternately in sequence. Until all the lenses to be detected in the feeding areas of the A area and the B area are completely measured, the machine automatically stops and the indicator light alarms to prompt to replenish the lenses to be detected in the feeding area, or after replacing the loading tray for placing the lenses to be detected in the feeding area midway and pressing the operation key, the machine continues to run in a cycle without stopping midway.
[0112] (2) When measuring the lens placed vertically in the loading tray, the working operations in the A area and the B area are as follows:
[0113] Press the start button to start the device. At this time, in area A, move the left handling device 3 to the loading tray in the upper left loading area of the left material tray 5. Drive the first R-axis picking and placing mechanism 42 to descend to the specified position through the first Z-axis rectangular frame 41. At the same time, the first R-axis picking and placing mechanism 42 rotates 90 degrees to be in the same parallel direction as the lens placed vertically in the loading tray. Then, the left handling device 3 moves according to the set position, so that the first loading component 180 in the first R-axis picking and placing mechanism 42 in the first Z-axis rectangular frame 41 contacts the lens to be detected and sucks the lens to be detected; after sucking, drive the first R-axis picking and placing mechanism 42 to rise back to the original position by the first Z-axis rectangular frame 41. At the same time, the first R-axis picking and placing mechanism 42 rotates back to the original position, and the left handling device 3 moves the lens to be detected to the center jig 91 on one side of the centering and positioning device 2; make the first loading component 180 in the first R-axis picking and placing mechanism 42 in the first Z-axis rectangular frame 41 in the left handling device 3 be located above the center jig 91; then, drive the first R-axis picking and placing mechanism 42 to descend to the specified position by the first Z-axis rectangular frame 41, and place the lens to be detected on the center jig 91 through the first loading component 180. The centering and positioning device 2 starts centering and positioning. After centering and positioning, the measuring device 1 measures the lens.
[0114] At this time in area B, the right handling device 4 has descended from the loading tray in the upper right loading area of the right material tray 6 to the designated position by driving the second R-axis picking and placing mechanism 32 through the second Z-axis rectangular frame 31. After that, the second R-axis picking and placing mechanism 32 rotates 90 degrees to be in the same parallel direction as the lens placed vertically on the loading tray. Then, the right handling device 4 moves to the set position, so that the second loading component 150 in the second R-axis picking and placing mechanism 32 in the second Z-axis rectangular frame 31 contacts the lens to be detected and sucks the lens to be detected. After sucking, the second Z-axis rectangular frame 31 drives the second R-axis picking and placing mechanism 32 to rise back to the original position. At the same time, the second R-axis picking and placing mechanism 32 rotates back to the original position. The right handling device 4 moves the lens to be detected to the waiting position for waiting. When the measurement of the lens on the central jig 91 is completed, the right handling device 4 moves to the central jig 91 on one side of the centering and positioning device 2, so that the second unloading component 151 in the second R-axis picking and placing mechanism 32 in the second Z-axis rectangular frame 31 in the right handling device 4 is located above the central jig 91. Then, the second Z-axis rectangular frame 31 drives the second R-axis picking and placing mechanism 32 to descend to the designated position, and sucks the lens that has completed the measurement through the second unloading component 151. After sucking the lens that has completed the measurement, the second Z-axis rectangular frame 31 drives the second R-axis picking and placing mechanism 32 to rise back to the original position. Then, the right handling device 4 moves to the central jig 91 on one side of the centering and positioning device 2, so that the second loading component 150 in the second R-axis picking and placing mechanism 32 in the second Z-axis rectangular frame 31 in the right handling device 4 is located above the central jig 91. Then, the second Z-axis rectangular frame 31 drives the second R-axis picking and placing mechanism 32 to descend to the designated position, and places the lens to be detected on the central jig 91 through the second loading component 150. The centering and positioning device 2 starts centering and positioning. After centering and positioning, the measuring device 1 measures the lens. At the same time, the right handling device 4 transports the detected lens to the right unloading area in the right material tray 6. The second Z-axis rectangular frame 31 in the right handling device 4 drives the second R-axis picking and placing mechanism 32 to descend to the designated position, and places the detected lens on the loading tray in sequence through the second unloading component 151. At this time, the left handling device 3 moves to the loading tray in the upper left loading area of the left material tray 5, descends to the designated position through the first Z-axis rectangular frame 41. At the same time, the first R-axis picking and placing mechanism 42 rotates 90 degrees to be in the same parallel direction as the lens placed vertically on the loading tray. Then, the left handling device 3 moves to the set position, so that the first loading component 180 in the first R-axis picking and placing mechanism 42 in the first Z-axis rectangular frame 41 contacts the lens to be detected and sucks the lens to be detected;After suction, the first Z-axis rectangular frame 41 drives the first R-axis picking and placing mechanism 42 to rise back to the original position, and at the same time, the first R-axis picking and placing mechanism 42 rotates back to the original position. The left handling device 3 moves the lens to be detected to the waiting position for waiting. When the measurement of the lens on the center jig 91 is completed, the left handling device 3 moves to the center jig 91 on one side of the centering and positioning device 2, so that the first receiving component 181 in the first R-axis picking and placing mechanism 42 in the first Z-axis rectangular frame 41 of the left handling device 3 is located above the center jig 91; then the first Z-axis rectangular frame 41 drives the first R-axis picking and placing mechanism 42 to descend to the specified position, and the lens that has completed the measurement is sucked through the first receiving component 181. After sucking the lens that has completed the measurement, the first Z-axis rectangular frame 41 drives the first R-axis picking and placing mechanism 42 to rise back to the original position. Then the left handling device 3 moves to the center jig 91 on one side of the centering and positioning device 2, so that the first feeding component 180 in the first R-axis picking and placing mechanism 42 in the first Z-axis rectangular frame 41 of the left handling device 3 is located above the center jig 91. Then the first Z-axis rectangular frame 41 drives the first R-axis picking and placing mechanism 42 to descend to the specified position, and the lens to be detected is placed on the center jig 91 through the first feeding component 180. The centering and positioning device 2 starts centering and positioning. After centering and positioning, the measuring device 1 measures the lens. At the same time, the left handling device 3 transports the detected lens to the left receiving area in the left material tray 5, and the first Z-axis rectangular frame 41 in the left handling device 3 drives the first R-axis picking and placing mechanism 42 to descend to the specified position, and the detected lenses are placed in the loading tray in sequence through the first receiving component 181. At this time, the right handling device 4 moves to the loading tray in the upper right feeding area of the right material tray 6, and the second Z-axis rectangular frame 31 descends to the specified position, and the second feeding component 150 continues to suck the lenses to be detected in sequence; after suction, the second Z-axis rectangular frame 31 drives the second R-axis picking and placing mechanism 32 to rise back to the original position, and the right handling device 4 moves the lens to be detected to the waiting position for waiting.;
[0115] During the working process, the A area and the B area work alternately in sequence until all the lenses to be detected in the feeding areas of the A area and the B area are completely measured, then the machine automatically stops and the indicator light alarms to prompt to supplement the lenses to be detected in each feeding area, or after replacing the loading tray for placing the lenses to be detected in each feeding area midway and pressing the operation key, the machine continues to run in a cycle without stopping midway.
[0116] It should be noted that the measuring device 1, centering and positioning device 2, left handling device 3, right handling device 4, and central base 9 in this application can all be circuit-connected to the control module, and are also circuit-connected to the control module through the touch screen. Automatic control and modification of control parameters can be achieved through the touch screen. Of course, the control module can adopt an existing control circuit or microprocessor, as long as it can achieve the action control or combined control of the measuring device 1, centering and positioning device 2, left handling device 3, right handling device 4, and central base 9.
[0117] Finally, it should be noted that the above-described embodiments are only specific implementation manners of the present utility model, used to illustrate the technical solutions of the present utility model, rather than limiting it. The protection scope of the present utility model is not limited thereto. Although the present utility model has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that any person skilled in the art within the technical scope disclosed by the present utility model can still modify the technical solutions recorded in the foregoing embodiments or can easily think of changes, or perform equivalent replacements on some of the technical features; and these modifications, changes or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present utility model, and should all be covered within the protection scope of the present utility model. Therefore, the protection scope of the present utility model should be subject to the protection scope of the claims.
Claims
1. An alignment and positioning device for an optical lens, characterized in that, Comprising: An installation base plate, a guide rail, a left centering component, a right centering component, and a driving component; The guide rail is provided on the installation base plate, the left centering component and the right centering component are provided on the guide rail, and the driving component is installed between the left centering component and the right centering component; The driving component includes a forward nut and a reverse nut. The driving component is connected to the left connecting plate in the left centering component through the forward nut and connected to the right connecting plate in the right centering component through the reverse nut; The driving component includes a motor. A forward threaded lead screw and a reverse threaded lead screw are provided at both ends of the motor. The forward threaded lead screw is threadedly connected to the forward nut, and the reverse threaded lead screw is threadedly connected to the reverse nut; The driving component drives the left centering component and the right centering component to approach or separate from each other; The left centering component includes a left calibration jig, and the right centering component includes a right calibration jig; The left centering component includes a left connecting plate, and the right centering component includes a right connecting plate. The position where the left connecting plate or / and the right connecting plate installs the calibration jig is a restricted structure, and the restricted structure restricts the calibration jig from moving outward to the centering product; The left centering component includes a left slider, the left slider is slidably installed on the guide rail, and the left slider, the left connecting plate, and the left calibration jig are connected in sequence; The right centering component includes a right slider, the right slider is slidably installed on the guide rail, and the right slider, the right connecting plate, and the right calibration jig are connected in sequence.
2. The centering and positioning device for an optical lens according to claim 1, wherein, The motor is arranged on the installation base plate through a left fixing plate or / and a right fixing plate and is parallel to the guide rail.
3. The centering and positioning device for an optical lens according to claim 1, characterized in that, The shapes of the contact surfaces of the left calibration jig and the right calibration jig with the centering product match the shape of the centering product.
4. The centering and positioning device for an optical lens according to claim 1, characterized in that, A first origin coordinate switch is provided below the left connecting plate.
5. Thickness measurement device for optical lenses, characterized in that, Including the centering and positioning device for optical lenses according to any one of claims 1 to 4.