Fixture for flange machining
By designing flange processing fixtures for left and right symmetrical clamps and vertical compression plates, the problem of insufficient fixation of existing clamps is solved, and the stable fixation of flanges is achieved in multiple directions to ensure position stability and accuracy during processing.
Patent Information
- Application Number
- CN202422024276.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-21
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-08-21
AI Technical Summary
The existing flange processing fixtures can only limit the movement of the flange in a single direction, and the fixability is weak, resulting in a positional deviation of the flange during processing.
A flange processing fixture is designed, using a left-right symmetrical clamp and a vertical compression plate structure. Through the combination of positioning blocks, operating rods, moving grooves, fixed columns and compression plates, multi-directional fixation of the flange is achieved. The cooperation between the support rods and the locking blocks is used to ensure that the flange does not have position deviation during the processing process.
The stable fixation of the flange is achieved, which avoids position deviation during the processing process and improves the stability and accuracy of processing.
Smart Images
Figure CN223130472U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of fixtures, in particular to a fixture for flange processing. Background Technique
[0002] A flange, also known as a flange convex disc or flange. A flange is a part for connecting shafts to each other, used for connecting between pipe ends; there are also flanges used at the inlets and outlets of equipment for connecting between two pieces of equipment. When a flange is being processed, a fixture is usually required to fix it.
[0003] The defects of the existing device are as follows:
[0004] The existing fixtures for flange processing generally only restrict the movement of the flange in a single direction, with weak fixing performance. During the processing of the flange, the position will shift due to vibration. Content of the Utility Model
[0005] The purpose of the utility model is to provide a fixture for flange processing to solve the problems raised in the above background technique.
[0006] To achieve the above purpose, the utility model provides the following technical solution: A fixture for flange processing, including an installation base plate, on which positioning blocks are arranged, and the positioning blocks are symmetrically distributed on the left and right sides of the installation base plate. Positioning holes are opened inside the positioning blocks, and operating rods are screwed inside the positioning holes. One side of the operating rod is in a "cross" shape structure, and the other side of the operating rod is connected with a clamping plate. A moving block is arranged at the lower end of the clamping plate, and the moving blocks are symmetrically distributed at the left and right ends of the lower side of the clamping plate. Moving grooves are opened on the installation base plate, and the positions of the moving grooves correspond to those of the moving blocks. Fixed columns are arranged on the upper side of the clamping plate, and a pressing plate is connected to the upper side of the fixed columns. Fixed holes are opened inside the pressing plate, and a locking block is arranged on the upper side of the pressing plate. Installation holes are opened on the installation base plate, and the installation holes are located at the four corners of the installation base plate.
[0007] Preferably, the moving groove is in an inverted "T" shape structure, and the outer dimensions of the moving groove match those of the moving block.
[0008] Preferably, balls are arranged inside the moving groove, and the balls are evenly distributed along a straight line inside the large end of the moving groove.
[0009] Preferably, 4 support rods are arranged between the positioning block and the clamping plate, and the support rods are distributed at the four corners of the back of the clamping plate.
[0010] Preferably, the support rod is a telescopic structure, and the telescopic length of the support rod is greater than the moving distance of the clamping plate.
[0011] Preferably, the fixing post has an inverted "T" - shaped structure, and the area at the large end of the fixing post is larger than the cross - sectional area of the fixing hole. An external thread is provided on the outside of the small end of the fixing post, and an internal thread is provided inside the locking block. The external thread of the fixing post matches the internal thread of the locking block.
[0012] Preferably, the pressing plate has an inverted "L" - shaped structure, and the pressing plate is sleeved on the outside of the small end of the fixing post.
[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0014] The present utility model is provided with symmetric clamping plates on the left and right and a pressing plate in the vertical direction, which can simultaneously limit the movement of the flange in the left - right and vertical directions, and can fix the flange more stably, avoiding the position deviation of the flange due to vibration during processing. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 is the front - view structural schematic diagram of the present utility model;
[0016] Figure 2 is the side - view structural schematic diagram of the present utility model;
[0017] Figure 3 is the top - view structural schematic diagram of the present utility model.
[0018] In the figure: 1, mounting base plate; 2, moving groove; 3, ball; 4, positioning hole; 5, mounting hole; 6, operating rod; 7, positioning block; 8, support rod; 9, pressing plate; 10, fixing post; 11, locking block; 12, clamping plate; 13, fixing hole; 14, moving block. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0019] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0020] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by terms such as "upper", "lower", "inner", "outer", "front end", "rear end", "both ends", "one end", "the other end", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present utility model. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance.
[0021] In the description of the present utility model, it should be noted that unless otherwise clearly specified and defined, terms such as "installation", "provided with", "connection", etc. should be understood in a broad sense. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0022] Embodiment 1:
[0023] As shown in the attached Figures 1-3 figures, as a preferred implementation manner, on the basis of the above manner, further, it includes a mounting base plate 1. There are positioning blocks 7 arranged on the mounting base plate 1, and the positioning blocks 7 are symmetrically distributed on the left and right sides of the mounting base plate 1. A positioning hole 4 is opened inside the positioning block 7, and an operating rod 6 is screwed inside the positioning hole 4. One side of the operating rod 6 is in a "cross" shape structure, and the other side of the operating rod 6 is connected with a clamping plate 12. A moving block 14 is arranged at the lower end of the clamping plate 12, and the moving blocks 14 are symmetrically distributed at the lower left and right ends of the clamping plate 12. A moving groove 2 is opened on the mounting base plate 1, and the position of the moving groove 2 corresponds to that of the moving block 14. A fixing column 10 is arranged on the upper side of the clamping plate 12, and a pressing plate 9 is connected to the upper side of the fixing column 10. A fixing hole 13 is opened inside the pressing plate 9, and a locking block 11 is arranged on the upper side of the pressing plate 9. Mounting holes 5 are opened on the mounting base plate 1, and the mounting holes 5 are located at the four corners of the mounting base plate 1.
[0024] Embodiment 2:
[0025] The solution in Embodiment 1 will be further introduced below in combination with the specific working mode. See the following description for details.
[0026] As shown in the attached Figure 2As shown, as a preferred embodiment, on the basis of the above method, further, the moving groove 2 is in an inverted "T" shape, and the outer dimensions of the moving groove 2 match those of the moving block 14. The moving block 14 can move along the direction of the moving groove 2, and the inverted "T" shaped moving groove 2 can prevent the moving block 14 from easily disengaging from the moving groove 2 in the vertical direction, enabling the moving groove 2 to restrict the rotation of the clamping plate 12 and only move along the moving direction of the operating rod 6; Ball bearings 3 are arranged inside the moving groove 2, and the ball bearings 3 are evenly distributed inside the large end of the moving groove 2 in a straight line direction. The friction between the moving groove 2 and the moving block 14 can be reduced through the ball bearings 3, enabling the moving block 14 to move more conveniently along the moving groove 2; The pressing plate 9 is in an inverted "L" shape and is sleeved outside the small end of the fixed column 10. The inverted "L" shaped pressing plate 9 can conveniently press down the top surface of the flange, restricting the movement of the flange in the vertical direction and better fixing the flange.
[0027] As shown in the Figures 1-3 As shown, as a preferred embodiment, on the basis of the above method, further, four support rods 8 are arranged between the positioning block 7 and the clamping plate 12, and the support rods 8 are distributed at the four corner positions on the back of the clamping plate 12. The support rods 8 can evenly support the four corner positions on the back of the clamping plate 12, making the force on the clamping plate 12 more uniform and better clamping the flange in the middle for processing; The support rod 8 is a telescopic structure, and the telescopic length of the support rod 8 is greater than the moving distance of the clamping plate 12. The telescopic support rod 8 can expand and contract as the clamping plate 12 moves. When the clamping plate 12 moves to a suitable position, the bolt on the support rod 8 can be tightened to fix the support rod 8, enabling it to stably support the clamping plate 12 and ensuring that the clamping plate 12 can stably clamp the flange, avoiding the clamping plate 12 from moving to both sides due to the vibration during flange processing.
[0028] As shown in the Figures 1-2 As shown, as a preferred embodiment, on the basis of the above method, further, the fixed column 10 is in an inverted "T" shape, and the area of the large end of the fixed column 10 is larger than the cross-sectional area of the fixing hole 13. External threads are provided on the small end of the fixed column 10, and internal threads are provided inside the locking block 11. The external threads of the fixed column 10 match the internal threads of the locking block 11. When the pressing plate 9 is sleeved outside the small end of the fixed column 10 through the fixing hole 13, the large end of the fixed column 10 can support the pressing plate 9, and the pressing plate 9 can be fixed through the threaded connection between the small end of the fixed column 10 and the locking block 11, enabling it to play a role in pressing the top of the flange.
[0029] Working principle: First, place the mounting base plate 1 on the processing table and fix it to the processing platform through the mounting holes 5 on the mounting base plate 1. Place the flange to be processed in the middle position of the mounting base plate 1. At the same time, turn the operating rods 6 on both sides. The clamping plates 12 on both sides are pushed by the operating rods 6 to move towards the middle flange. The moving blocks 14 on the lower side of the clamping plates 12 can move along the moving grooves 2. The moving grooves 2 limit the rotation of the clamping plates 12 and make them move along the moving direction of the operating rods 6. The balls 3 inside the moving grooves 2 can facilitate the better movement of the moving blocks 14. The position of the operating rods 6 can be fixed through the threaded connection between the positioning holes 4 inside the positioning blocks 7 and the operating rods 6. Then, lock the bolts on the support rods 8 in sequence to fix the positions of the support rods 8 and make them stably support the clamping plates 12. Next, install the pressing plate 9 onto the fixing column 10 through the fixing holes 13 inside it, and fix the position of the pressing plate 9 through the threaded connection between the locking block 11 and the fixing column 10, so that the pressing plate 9 presses down on the top of the flange to better fix the flange.
[0030] For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic characteristics of the present utility model. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be encompassed within the present utility model. Any reference signs in the claims should not be regarded as limiting the claims involved.
Claims
1. A fixture for flange processing, comprising a mounting base plate (1), characterized in that: A positioning block (7) is provided on the installation base plate (1), and the positioning blocks (7) are symmetrically distributed on the left and right sides of the installation base plate (1). A positioning hole (4) is formed inside the positioning block (7), and an operating rod (6) is screwed inside the positioning hole (4). One side of the operating rod (6) is in a "cross" shape, and a clamping plate (12) is connected to the other side of the operating rod (6). A moving block (14) is provided at the lower end of the clamping plate (12), and the moving blocks (14) are symmetrically distributed at the left and right ends of the lower side of the clamping plate (12). A moving groove (2) is formed on the installation base plate (1), and the position of the moving groove (2) corresponds to that of the moving block (14). A fixing column (10) is provided on the upper side of the clamping plate (12), and a pressing plate (9) is connected to the upper side of the fixing column (10). A fixing hole (13) is formed inside the pressing plate (9), and a locking block (11) is provided on the upper side of the pressing plate (9). An installation hole (5) is formed on the installation base plate (1), and the installation hole (5) is located at the four corners of the installation base plate (1).
2. The fixture for flange processing according to claim 1, characterized in that: The moving groove (2) is in an inverted "T" shape, and the external dimensions of the moving groove (2) match those of the moving block (14).
3. A fixture for flange processing according to claim 1, characterized in that: A ball (3) is provided inside the moving groove (2), and the balls (3) are evenly distributed along a straight line inside the large end of the moving groove (2).
4. A fixture for flange processing according to claim 1, characterized in that: Four support rods (8) are provided between the positioning block (7) and the clamping plate (12), and the support rods (8) are distributed at the four corners of the back of the clamping plate (12).
5. The fixture for flange processing according to claim 4, characterized in that: The support rod (8) is of a telescopic structure, and the telescopic length of the support rod (8) is greater than the moving distance of the clamping plate (12).
6. The fixture for flange processing according to claim 1, characterized in that: The fixing column (10) is in an inverted "T" shape, and the area of the large end of the fixing column (10) is larger than the cross-sectional area of the fixing hole (13). External threads are provided on the outside of the small end of the fixing column (10), internal threads are provided inside the locking block (11), and the external threads of the fixing column (10) match the internal threads of the locking block (11).
7. A fixture for flange processing according to claim 6, characterized in that: The pressing plate (9) is in an inverted "L" shape, and the pressing plate (9) is sleeved on the outside of the small end of the fixing column (10).