Material plate cutting device
By designing the material plate cutting device, the problem of controlling the position and force in the cutting of the NTC material plate is solved, and high-precision cutting and stable removal are achieved, improving production efficiency and yield.
Patent Information
- Application Number
- CN202422450648.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-11
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-10-11
AI Technical Summary
During the cutting process of NTC material plates, it is difficult to effectively control the cutting position and strength, and at the same time, the cut NTC components are difficult to take out stably, affecting the product yield and production process efficiency.
A material plate cutting device is designed, including a fixed platform, a gantry, a suction assembly and an undershoot assembly. Through precise structural design and sensor control, the accuracy of the cutting position and uniformity of force are ensured, and the cut NTC elements are stably removed through the suction assembly.
It realizes high-precision cutting, improves product consistency and yield, optimizes the cutting and handling process, improves the automation level and efficiency of the production line, and shortens the production cycle.
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Figure CN223130917U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of sheet material cutting, and in particular to a sheet material cutting device. Background Art
[0002] With the rapid development of electronic technology, the demand for various electronic components is increasing continuously. In particular, NTC thermistors have been widely used in the fields of temperature sensing and control. NTC sheet material is an important material for producing NTC thermistors. Dividing the NTC sheet material into individual NTC components through a precise cutting process is a key link to ensure the quality and performance stability of the products. With the increasing market demand for NTC thermistors, how to improve the cutting efficiency and accuracy of NTC sheet material has become an urgent problem to be solved in production and manufacturing.
[0003] During the cutting process of NTC sheet material, how to effectively control the cutting position and force to ensure the integrity and cutting accuracy of NTC is an important factor in improving the product yield. In addition, after cutting, how to stably take out the cut NTC and transfer it to the next process also poses challenges to the smoothness and efficiency of the entire production process.
[0004] In summary, how to effectively control the cutting position and force during the cutting process of NTC sheet material and at the same time be able to stably take out the cut NTC is a difficult problem currently faced. Utility Model Content
[0005] In order to be able to effectively control the cutting position and force during the cutting process of NTC sheet material and at the same time be able to stably take out the cut NTC, the present application provides a sheet material cutting device. The present application provides the following technical solutions:
[0006] A sheet material cutting device, comprising:
[0007] A fixed platform and an NTC sheet material, the NTC sheet material is arranged on the fixed platform;
[0008] A gantry, the gantry is arranged above the NTC sheet material;
[0009] A suction component, the suction component is arranged on the gantry, the suction component includes a first bottom plate, a second bottom plate and a first cylinder. The first cylinder is installed on the first bottom plate, the piston rod of the first cylinder is connected to the second bottom plate, the second bottom plate is slidably arranged on the first bottom plate, a lower pressing plate and a suction nozzle are arranged on the second bottom plate, the interior of the lower pressing plate is hollow, the suction nozzle is slidably arranged inside the lower pressing plate, and the bottom ends of the lower pressing plate and the suction nozzle are located on the same horizontal plane;
[0010] Lower punch assembly, the lower punch assembly is arranged below the NTC material plate, the lower punch assembly includes a lifting cylinder, a lower punch head and a lower punch block, the inside of the lower punch block is hollow, the lower punch head is arranged vertically, the bottom end of the lower punch head is connected to the piston rod of the lifting cylinder, the top end of the lower punch head is slidably arranged in the lower punch block, and the top end of the lower punch head has the same shape as the NTC.
[0011] In a specific feasible embodiment, the lower punch assembly further includes a top plate, an intermediate plate and a bottom plate arranged in sequence from top to bottom, the lifting cylinder is installed on the bottom plate, the lower punch block is arranged on the top surface of the top plate, the bottom end of the lower punch head passes through the intermediate plate and is connected to the piston rod of the lifting cylinder, and the top end of the lower punch head and the top end of the lower punch block are located on the same horizontal plane.
[0012] In a specific feasible embodiment, an installation plate is provided on the intermediate plate, the lower punch head is arranged through the installation plate and fixedly connected to the installation plate, a buffer spring is vertically arranged between the installation plate and the top plate, the top end of the buffer spring is connected to the bottom surface of the top plate, and the bottom end of the buffer spring is connected to the top surface of the installation plate.
[0013] In a specific feasible embodiment, a connecting block is provided on the second bottom plate, the connecting block is slidably arranged on the second bottom plate and can move in the vertical direction, and the bottom end of the connecting block is connected to the top end of the suction nozzle.
[0014] In a specific feasible embodiment, a second cylinder and a return spring are further provided on the second bottom plate, the return spring is vertically arranged, the top end of the return spring is connected to the piston rod of the second cylinder, and the bottom end of the return spring is connected to the connecting block.
[0015] In a specific feasible embodiment, a linear module is provided on the gantry, the linear module is arranged horizontally, and the suction assembly is arranged on the linear module.
[0016] In a specific feasible embodiment, a sensor is provided on one side of the suction assembly, and the sensor is one of a photoelectric sensor, a capacitive proximity sensor or a laser sensor.
[0017] In summary, the beneficial effects of the present application at least include:
[0018] 1) Through precise structural design, the cutting mechanism of the present application ensures the accuracy of the cutting position. The coordinated cooperation of the lower pressing plate, the lower punch head and the lower punch block, as well as the application of the buffer spring, make the control of the force and position during the cutting process very precise, thus achieving high-precision cutting, reducing cutting errors, and improving the consistency and quality of the product.
[0019] 2) The design of the suction component ensures that the cut NTC can be safely sucked and transported, avoiding the dropping or damage of the NTC during cutting and transportation. The application of the return spring not only helps to relieve the impact force, but also ensures that the lower punch and the suction nozzle accurately return to their positions after each operation, further improving the reliability of the equipment and the yield rate of the NTC.
[0020] 3) Through the close cooperation of the suction component and the lower punching component, this solution optimizes the entire process of cutting and transportation. The automated operation of the system, including sensor detection, cylinder drive, etc., makes the cutting and suction processes efficient and continuous, without manual intervention, greatly improving the efficiency and automation level of the production line and shortening the production cycle.
[0021] In the cutting mechanism of this application, the design of the suction component and the lower punching component ensures precise control of the cutting position and force. Specifically, the cooperation between the lower pressure plate and the suction nozzle in the suction component, and the cooperation between the lower punch and the lower punch block in the lower punching component, can ensure that the NTC material plate is stably pressed during cutting, the cutting position is accurate, and the cutting force is evenly distributed. In addition, when the lifting cylinder drives the lower punch to cut, the cutting force can be precisely adjusted through the control of the cylinder to ensure the smooth progress of the cutting process without damaging the NTC. After cutting, the cut NTC can be immediately sucked by the suction nozzle in the suction component, avoiding the dropping or damage of the NTC. The suction nozzle is arranged inside the lower pressure plate and can quickly and stably suck the NTC after the lower punch cuts the NTC and pushes it into the suction nozzle. Subsequently, the first cylinder drives the suction component to rise, and the cut NTC is smoothly taken out. The whole process is coherent and stable, ensuring the integrity and yield rate of the NTC. Through the above design, the solution of this application can effectively control the cutting position and force during the cutting process and stably take out the NTC after cutting, thus solving the technical problem of difficult precise cutting and safe transportation of NTC in the prior art.
[0022] The above description is only an overview of the technical solution of this application. In order to understand the technical means of this application more clearly and implement it according to the content of the specification, the following takes the preferred embodiments of this application and combines with the attached drawings to elaborate in detail as follows. Description of the Drawings
[0023] Figure 1 It is a schematic structural diagram of the material plate cutting device in this embodiment.
[0024] Figure 2 It is a schematic structural diagram of the suction mechanism and the lower punching mechanism in this embodiment.
[0025] Figure 3 is Figure 2 The enlarged view of part A in
[0026] Reference numerals: 1, NTC material plate; 2, suction assembly; 21, first bottom plate; 22, first cylinder; 23, second bottom plate; 24, second cylinder; 25, return spring; 26, suction nozzle; 27, lower pressing plate; 28, relief groove; 29, connecting block; 3, gantry; 4, linear module; 5, fixed platform; 6, lower punching assembly; 61, bottom plate; 62, intermediate plate; 63, top plate; 64, jacking cylinder; 65, support column; 66, lower punch; 67, lower punching block; 68, buffer spring; 69, mounting plate; 7, sensor. Detailed implementation manners
[0027] The following will further describe in detail the specific implementation manners of the present utility model in conjunction with the accompanying drawings and embodiments. The following embodiments are used to illustrate the present utility model, but are not used to limit the scope of the present utility model.
[0028] To make the above objects, features and advantages of the present application more obvious and understandable, the following will describe in detail the specific implementation manners of the present application in conjunction with the accompanying drawings. It can be understood that the specific embodiments described herein are only used to explain the present application, rather than limiting the present application. Additionally, it should be noted that for the sake of convenience of description, only the parts related to the present application rather than all the structures are shown in the accompanying drawings. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope protected by the present application.
[0029] The terms "including" and "having" in the present application and any variations thereof are intended to cover non-exclusive inclusion. For example, a process, method, system, product or device that includes a series of steps or units is not limited to the listed steps or units, but optionally further includes steps or units not listed, or optionally further includes other steps or units inherent to these processes, methods, products or devices.
[0030] Referring to "embodiment" in this context means that the specific features, structures or characteristics described in connection with the embodiment may be included in at least one embodiment of the present application. The phrase appears in various places in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment mutually exclusive with other embodiments. Those skilled in the art explicitly and implicitly understand that the embodiments described herein can be combined with other embodiments.
[0031] An embodiment of the present application discloses a material plate cutting device.
[0032] Refer to Figure 1, The material plate cutting device includes a fixed platform 5, an NTC material plate 1, a gantry 3, a suction component 2, and a lower punching component 6. The NTC material plate 1 is arranged on the fixed platform 5. The gantry 3 is installed on one side of the fixed platform 5 and above the NTC material plate 1. A linear module 4 is provided on the gantry 3. The linear module 4 is horizontally arranged, and the suction component 2 is arranged on the linear module 4. The lower punching component 6 is arranged below the NTC material plate 1. A sensor 7 is provided on one side of the suction component 2. The sensor 7 is one of a photoelectric sensor, a capacitive proximity sensor, or a laser sensor. The setting of the sensor can detect whether the NTC material plate 1 is correctly placed on the fixed platform 5. Before cutting, if the sensor does not detect the material plate, the system can stop the operation to avoid empty cutting or damaging the equipment.
[0033] Referring to Figure 1 and Figure 2 , the suction component 2 includes a first bottom plate 21, a second bottom plate 23, and a first cylinder 22. The first bottom plate 21 is installed on the linear module 4. The first cylinder 22 is fixedly installed at the top of the first bottom plate 21. The second bottom plate 23 is slidably arranged on the first bottom plate 21 and can slide in the vertical direction. The piston rod of the first cylinder 22 is connected to the top of the second bottom plate 23. A connecting block 29 is provided on the second bottom plate 23. The connecting block 29 is slidably arranged on the second bottom plate 23 and can move in the vertical direction. A suction nozzle 26 is vertically provided at the bottom end of the connecting block 29. The bottom end of the connecting block 29 is fixedly connected to the top end of the suction nozzle 26. A second cylinder 24 and a return spring 25 are also fixedly installed on the second bottom plate 23. The return spring 25 is vertically arranged. The top end of the return spring 25 is connected to the piston rod of the second cylinder 24, and the bottom end of the return spring 25 is connected to the connecting block 29. The second cylinder 24 is fixedly installed on the second bottom plate 23, and its piston rod is connected to the top end of the return spring 25. The action of the second cylinder 24 directly affects the up and down movement of the connecting block 29, thereby adjusting the specific position of the suction nozzle 26 inside the lower pressing plate 27. By precisely controlling the position of the suction nozzle 26, the second cylinder 24 ensures that the suction nozzle 26 can correctly contact the NTC and complete the suction operation.
[0034] Referring to Figure 2 and Figure 3 , a lower pressing plate 27 is also fixedly installed on the second bottom plate 23. The lower pressing plate 27 is located below the connecting block 29. The inside of the lower pressing plate 27 is hollow. The bottom end of the suction nozzle 26 is slidably arranged inside the lower pressing plate 27. The bottom end of the lower pressing plate 27 and the bottom end of the suction nozzle 26 are on the same horizontal plane. A relief groove 28 for the NTC to enter is also provided at the bottom end of the suction nozzle 26.
[0035] Referring to Figure 1 and Figure 2The lower punch assembly 6 includes a top plate 63, an intermediate plate 62 and a bottom plate 61 which are arranged in sequence from top to bottom. The bottom plate 61 is fixed to the bottom of the NTC material plate 1 through a support column 65. The top surface of the top plate 63 fits the bottom surface of the NTC material plate 1. A lifting cylinder 64 is fixedly installed on the bottom surface of the bottom plate 61. A lower punch block 67 is fixedly installed on the top surface of the top plate 63. A mounting plate 69 is placed on the top surface of the intermediate plate 62. A lower punch 66 is penetrated on the mounting plate 69. The lower punch 66 is vertically arranged and fixedly connected to the mounting plate 69. The bottom end of the lower punch 66 passes through the intermediate plate 62 and is connected to the piston rod of the lifting cylinder 64. Figure 3 The lower punch block 67 is hollow inside, and the top of the lower punch 66 is slidably set inside the lower punch block 67. The top of the lower punch 66 is the same shape as the NTC, and the top of the lower punch 66 and the top of the lower punch block 67 are located at the same horizontal plane. A buffer spring 68 is vertically arranged between the mounting plate 69 and the top plate 63, and the top of the buffer spring 68 is connected to the bottom surface of the top plate 63, and the bottom of the buffer spring 68 is connected to the top surface of the mounting plate 69. When the lifting cylinder 64 drives the lower punch 66 to move upward and punch the NTC, the spring provides a buffering effect to avoid excessive punching force causing damage to the mechanism or inaccurate punching. The presence of the spring can absorb part of the impact force to ensure that the cutting process proceeds smoothly. After the punching is completed, the spring's rebound force will help restore the lower punch 66 to its original position. This not only prepares for the next cycle, but also ensures that the entire device maintains a consistent working state during operation.
[0036] Reference Figure 1 and Figure 2 In the implementation, the first cylinder 22 is first started to drive the lower pressing plate 27 to move downward until the lower pressing plate 27 is against the top surface of the NTC material plate 1, and then the lifting cylinder 64 is started to drive the lower punch 66 to punch the NTC material plate 1 upward, and then the lower punch 66 drives the punched NTC to enter the lower pressing plate 27, and the suction nozzle 26 moves upward, combined with Figure 3 At this time, the suction nozzle 26 is started to suck the NTC in the clearance groove 28, and the cylinder 64 is lifted to drive the lower punch 66 to reset. Due to the setting of the reset spring 25, the suction nozzle 26 can also drive the punched NTC back to the opening of the lower pressing plate 27. Finally, the linear module 4 is driven to remove the cut NTC.
[0037] In summary, through the precise cooperation of the lower pressing plate 27 and the lower punch 66, this solution can ensure the stable position and uniform cutting force of the NTC material plate during cutting. The design of the lower punch 66 matches the shape of the NTC, ensuring the accuracy of cutting. The setting of the buffer spring 68 effectively absorbs the impact force during punching, avoiding inaccurate cutting or equipment damage caused by excessive impact force. The nozzle 26 in the suction component 2 can stably suck the NTC immediately after cutting, ensuring the safe handling of the NTC. The coordinated cooperation between the nozzle 26 and the lower pressing plate 27, together with the support of the return spring 25, ensures that the cut NTC can be smoothly removed from the cutting position, avoiding the dropping or damage of the NTC. Through these designs, the entire cutting process achieves high precision and high efficiency, and ensures the integrity of the NTC, solving the technical problems of controlling the position and force and stably taking out the NTC during the cutting process of the NTC material plate.
[0038] The above are all preferred embodiments of this application. Without restricting the protection scope of this application accordingly, therefore: Any equivalent changes made according to the structure, shape, and principle of this application shall be covered within the protection scope of this application.
Claims
1. A stock plate cutting device, characterized in that, Comprising: A fixed platform and an NTC material board, the NTC material board being arranged on the fixed platform; A gantry, the gantry being arranged above the NTC material board; A suction component, the suction component being arranged on the gantry, the suction component including a first bottom plate, a second bottom plate and a first cylinder, the first cylinder being installed on the first bottom plate, the piston rod of the first cylinder being connected to the second bottom plate, the second bottom plate being slidably arranged on the first bottom plate, a lower pressing plate and a suction nozzle being arranged on the second bottom plate, the interior of the lower pressing plate being hollow, the suction nozzle being slidably arranged inside the lower pressing plate, the bottom end of the lower pressing plate and the bottom end of the suction nozzle being on the same horizontal plane; A lower punching component, the lower punching component being arranged below the NTC material board, the lower punching component including a jacking cylinder, a lower punch and a lower punching block, the interior of the lower punching block being hollow, the lower punch being vertically arranged, the bottom end of the lower punch being connected to the piston rod of the jacking cylinder, the top end of the lower punch being slidably arranged inside the lower punching block, the top end of the lower punch being the same shape as the NTC.
2. The stock plate cutting device according to claim 1, characterized in that, The lower punching component further includes a top plate, an intermediate plate and a bottom plate arranged in sequence from top to bottom, the jacking cylinder being installed on the bottom plate, the lower punching block being arranged on the top surface of the top plate, the bottom end of the lower punch passing through the intermediate plate and being connected to the piston rod of the jacking cylinder, the top end of the lower punch and the top end of the lower punching block being on the same horizontal plane.
3. The sheet cutting device according to claim 2, wherein An installation plate is arranged on the intermediate plate, the lower punch passes through the installation plate and is fixedly connected to the installation plate, a buffer spring is vertically arranged between the installation plate and the top plate, the top end of the buffer spring being connected to the bottom surface of the top plate, the bottom end of the buffer spring being connected to the top surface of the installation plate.
4. The stock plate cutting device according to claim 1, characterized in that A connecting block is arranged on the second bottom plate, the connecting block being slidably arranged on the second bottom plate and capable of moving in the vertical direction, the bottom end of the connecting block being connected to the top end of the suction nozzle.
5. The stock plate cutting device according to claim 4, wherein A second cylinder and a return spring are further arranged on the second bottom plate, the return spring being vertically arranged, the top end of the return spring being connected to the piston rod of the second cylinder, the bottom end of the return spring being connected to the connecting block.
6. The stock board cutting device according to claim 1, wherein A linear module is arranged on the gantry, the linear module being horizontally arranged, the suction component being arranged on the linear module.
7. The sheet cutting device according to claim 1, characterized in that, A sensor is arranged on one side of the suction component, the sensor being one of a photoelectric sensor, a capacitive proximity sensor or a laser sensor.