Aerated concrete block maintenance cutting device
By designing aerated concrete block curing and cutting device, the problems of inconvenient adjustment of steel rope tightness and block drop are solved, cutting efficiency and production efficiency are improved, and cutting quality and environment are improved.
Patent Information
- Application Number
- CN202421689609.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-17
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-07-17
AI Technical Summary
The existing aerated concrete block cutting device cannot easily and quickly adjust the tightness of the steel rope, resulting in poor cutting effect and blocks are prone to falling during transportation, affecting production efficiency.
A gas-filled concrete block curing and cutting device is designed. By setting up sliding grooves, collection grooves, drive components, cutting components, hydraulic cylinders, stepper motors and exhaust fans, convenient tightening of steel ropes and flexible adjustment of cutting components is achieved. Combined with a limit rod, the workbench should be prevented from moving, and cutting debris will be collected through the exhaust fan.
It realizes rapid tightening of steel ropes and flexible adjustment of cutting components, improves cutting efficiency, prevents blocks from falling, ensures cutting quality, and effectively collects and handles cutting debris, improving the production environment.
Smart Images

Figure CN223131000U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cutting devices, in particular to a curing and cutting device for aerated concrete blocks. Background Technique
[0002] Aerated concrete blocks are a new type of lightweight and porous building material, with advantages such as good heat insulation, fire resistance, strong processability, and certain seismic resistance. It is applicable to various types of buildings or structures, including residential, commercial, industrial, and public buildings, etc. The production process of aerated concrete blocks involves multiple steps, including raw material preparation, batching, mixing, casting, static curing, cutting, autoclave curing, etc. During the cutting process, the tightness of the steel wire rope will affect the cutting effect. In current cutting equipment, it is impossible to conveniently and quickly adjust the tightness of the steel wire rope. For this reason, a curing and cutting device for aerated concrete blocks is proposed, which can quickly adjust the tightness of the steel wire rope to facilitate cutting.
[0003] After retrieval, a patent with the Chinese patent application number 202311850149.4 discloses a cutting device for autoclaved aerated concrete blocks, including a base. An installation seat is provided on the base. A moving box is provided on the installation seat. Rollers are provided on the moving box. A driving mechanism for driving the rollers to rotate is provided on the moving box. A connecting block is provided on the installation seat. The connecting block is connected to the installation seat through a first bolt. A first threaded hole matching the first bolt is provided on the installation seat. A cutting mechanism is provided on the base. The cutting device in the above literature has the following deficiencies: This device can only cut the blocks in one direction and needs to enter the cutting device again for cutting. At the same time, the transportation method of this device will cause the blocks to fall off the device, affecting production efficiency. Summary of the Utility Model
[0004] The purpose of the utility model is to solve the deficiencies existing in the prior art and propose a curing and cutting device for aerated concrete blocks.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] An aerated concrete block curing and cutting device, comprising a cutting device main body, wherein a plurality of sliding grooves and collecting grooves are arranged on the cutting device main body, driving components are arranged on the inner walls on both sides of the cutting device main body, a cutting component is arranged on the driving components, a door is arranged on the cutting device main body, a glass window is arranged on the door and the cutting device main body, a control panel is arranged on one side of the cutting device main body, the cutting device further comprises a control module, the control panel is electrically connected to the control module, the cutting component comprises a fixing seat, a threaded hole is arranged in the fixing seat, a fixing bolt is installed in the threaded hole, a hole is arranged on the fixing bolt, a lifting ring is arranged at the bottom of the fixing bolt, and a lifting ring is arranged on the side surface of the fixing seat.
[0007] As a further scheme of the present utility model: the cutting component further comprises a hydraulic cylinder, the output end of the hydraulic cylinder is connected to the fixing seat through a bracket, the hydraulic cylinder is electrically connected to the control module, and the hydraulic cylinder is installed on the driving component.
[0008] As a further scheme of the present utility model: the driving component comprises a slide rail, the slide rail is installed on the inner walls on both sides of the cutting device main body, a screw rod is arranged in the slide rail, a stepping motor one is arranged at one end of one of the slide rails, the output end of the stepping motor one is connected to the screw rod, a translation slide seat is slidably installed on the screw rod, and a plurality of cutting components are arranged on one side of the translation slide seat.
[0009] As a further scheme of the present utility model: the driving component further comprises a stepping motor two, a sliding groove is arranged on the translation slide seat, a screw rod is rotatably installed in the sliding groove, a stepping motor two is arranged on the top of the translation slide seat, the output end of the stepping motor two is connected to the screw rod, the stepping motor two is electrically connected to the control module, a lifting slide seat is slidably installed on the adjusting screw rod, and a cutting component is arranged on the lifting slide seat.
[0010] As a further scheme of the present utility model: the cutting device further comprises a workbench, the workbench is arranged on the cutting device main body, and a plurality of pulleys are arranged at the bottom of the workbench, and the pulleys are located in the sliding grooves of the cutting device main body.
[0011] As a further scheme of the present utility model: the cutting device further comprises a limiting rod, a mounting seat is arranged on the cutting device main body, a limiting rod is rotatably installed in the mounting seat, and a bolt is arranged at the rotational connection between the limiting rod and the mounting seat.
[0012] As a further scheme of the present utility model: the cutting device further comprises an exhaust fan, the exhaust fan is installed at the bottom of the cutting device main body, a plurality of collecting grooves are arranged on the cutting device main body, a filter plate is arranged at the air extraction hole of the exhaust fan, a collecting box is arranged at the bottom of the cutting device main body, and a handle is arranged on the collecting box.
[0013] As a further solution of the present utility model: The cutting device further includes a ventilation pipe, the ventilation pipe is installed on the back of the main body of the cutting device, a ventilation fan is installed in the ventilation pipe, and the ventilation fan is electrically connected to the control module.
[0014] As a further solution of the present utility model: The cutting device further includes a pneumatic telescopic rod, the pneumatic telescopic rod is installed on the translation sliding seat, a scraping plate is installed at the output end of the pneumatic telescopic rod, an arc surface is provided on the scraping plate, and the pneumatic telescopic rod is electrically connected to the control module.
[0015] The beneficial effects of the present utility model are:
[0016] By connecting the steel wire rope to the fixing bolt, it is convenient to fasten the steel wire rope. When the steel wire rope is loose, the fixing bolt can be rotated to tighten the steel wire rope, and it is convenient and fast to replace the steel wire rope.
[0017] By setting the hydraulic cylinder, the building block can be better divided, and the working efficiency is increased.
[0018] According to the size of the building block to be cut, a steel wire rope is installed between the cutting components, and then the control module drives the first stepping motor to make the driving components move, and the steel wire rope between the cutting components cuts the building block.
[0019] By rotating the bolt, the limiting rod is vertically fixed to limit and fix the workbench to prevent the workbench from moving during cutting.
[0020] During the cutting of the building block, some of the generated debris will float in the air. The debris can be collected by the exhaust fan. By setting a filter plate, the debris can be prevented from entering the exhaust fan, and the debris is collected by the collection box for unified treatment and reuse.
[0021] According to the overall size of the building block, the control module drives the pneumatic telescopic rod to extend, so that the scraping plate can trim the surface of the building block and clean the workbench. Description of the Drawings
[0022] Figure 1 It is a schematic structural diagram of a curing and cutting device for aerated concrete blocks proposed by the present utility model;
[0023] Figure 2 It is a schematic structural diagram of the back of a curing and cutting device for aerated concrete blocks proposed by the present utility model;
[0024] Figure 3 It is a schematic cross-sectional structural diagram of a curing and cutting device for aerated concrete blocks proposed by the present utility model;
[0025] Figure 4Schematic diagram of the structure of a driving component of a curing and cutting device for aerated concrete blocks proposed by the present utility model;
[0026] Figure 5 Schematic diagram of the structure of the bottom of a curing and cutting device for aerated concrete blocks proposed by the present utility model;
[0027] Figure 6 Schematic diagram of the structure of a cutting component of a curing and cutting device for aerated concrete blocks proposed by the present utility model.
[0028] In the figure: 1 - cutting device main body, 2 - glass window, 3 - control panel, 4 - door, 5 - sealing ring, 6 - driving component, 7 - slide rail, 8 - limiting rod, 9 - air exchange pipe, 10 - air exchange fan, 11 - collection box, 12 - exhaust fan, 13 - workbench, 14 - pulley, 15 - stepping motor one, 16 - translation slide seat, 17 - lifting slide seat, 18 - stepping motor two, 19 - cutting component, 20 - pneumatic telescopic rod, 21 - fixing seat, 22 - hydraulic cylinder, 23 - fixing bolt, 24 - lifting ring, 25 - filter plate, 26 - scraper. Specific embodiments
[0029] The technical solutions of the present utility model will be further described in detail below in conjunction with specific embodiments.
[0030] The embodiments of the present utility model will be described in detail below. The examples of the embodiments are shown in the drawings, in which the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the drawings are exemplary and are only used to explain the present utility model and should not be construed as a limitation of the present utility model. Embodiment 1
[0031] A curing and cutting device for aerated concrete blocks, as Figures 1-6 shown, includes a cutting device main body 1. A number of sliding grooves and collection grooves are provided on the cutting device main body 1. A driving component 6 is provided on the inner walls on both sides of the cutting device main body 1. A cutting component 19 is provided on the driving component 6. A door 4 is provided on the cutting device main body 1. A glass window is provided on the door 4 and the cutting device main body 1. A control panel 3 is provided on one side of the cutting device main body 1. The cutting device further includes a control module. The control panel 3 is electrically connected to the control module. The cutting component 19 includes a fixing seat 21. A threaded hole is provided in the fixing seat 21. A fixing bolt 23 is installed in the threaded hole. A hole is provided on the fixing bolt 23. A lifting ring 24 is provided at the bottom of the fixing bolt 23. A lifting ring 24 is provided on the side of the fixing seat 21.
[0032] Pass the steel wire for cutting the block blank through the hole of the fixing bolt 23 and tightly connect it to the lifting ring 24 at the bottom of the fixing bolt 23. The steel wire passes through the lifting ring on the fixing seat 21. By connecting the steel wire to the fixing bolt 23, it is convenient to fasten the steel wire. When the steel wire is loose, the fixing bolt 23 can be rotated to tighten the steel wire, making it convenient and fast to replace the steel wire.
[0033] In order to better cut the blank of the block, as Figure 6 shown, the cutting assembly 19 further includes a hydraulic cylinder 22. The output end of the hydraulic cylinder 22 is connected to the fixing seat 21 through a bracket. The hydraulic cylinder 22 is electrically connected to the control module, and the hydraulic cylinder 22 is installed on the driving assembly 6.
[0034] By setting the hydraulic cylinder 22, the block can be better divided, increasing the working efficiency.
[0035] In order to solve the problem of the movement of the cutting assembly 19; as Figure 1 、 Figure 3 、 Figure 4 shown, the driving assembly 6 includes a slide rail 7. The slide rail 7 is installed on the inner walls of both sides of the cutting device main body 1. A screw rod is arranged in the slide rail 7. A stepping motor one 15 is arranged at one end of one of the slide rails 7. The output end of the stepping motor one 15 is connected to the screw rod. A translation slide seat 16 is slidably installed on the screw rod. A plurality of cutting assemblies 19 are arranged on one side of the translation slide seat 16.
[0036] According to the size of the block to be cut, a steel wire is installed between the cutting assemblies 19. Subsequently, the control module drives the stepping motor one 15 to move the driving assembly 6, and the steel wire between the cutting assemblies 19 cuts the block.
[0037] In order to solve the problem of vertical cutting; as Figure 4 shown, the driving assembly 6 further includes a stepping motor two 18. A sliding groove is arranged on the translation slide seat 16. A screw rod is rotatably installed in the sliding groove. A stepping motor two 18 is arranged on the top of the translation slide seat 16. The output end of the stepping motor two 18 is connected to the screw rod. The stepping motor two 18 is electrically connected to the control module. A lifting slide seat 17 is slidably installed on the adjusting screw rod. A cutting assembly 19 is arranged on the lifting slide seat 17.
[0038] The control module drives the stepping motor two 18 to drive the cutting assembly 19 to vertically cut the block.
[0039] In order to solve the problem of inconvenient movement of the block; as Figure 1 、 Figure 3 shown, the cutting device further includes a workbench 13. The workbench 13 is arranged on the cutting device main body 1. A plurality of pulleys 14 are arranged at the bottom of the workbench 13. The pulleys 14 are located in the sliding groove of the cutting device main body 1.
[0040] To limit the movement of the workbench, as Figure 1 shown, the cutting device further includes a limiting rod 8. An installation seat is provided on the cutting device main body 1. The limiting rod 8 is rotatably installed in the installation seat, and a bolt is provided at the rotational connection between the limiting rod 8 and the installation seat.
[0041] By rotating the bolt, the limiting rod 8 is vertically fixed to limit and fix the workbench 13 to prevent the workbench from moving during cutting.
[0042] To solve the problem of collecting the debris generated by cutting; as Figure 3 、 Figure 5 shown, the cutting device further includes an exhaust fan 12. The exhaust fan 12 is installed at the bottom of the cutting device main body 1. A plurality of collection grooves are provided on the cutting device main body 1. A filter plate 25 is provided at the air extraction hole of the exhaust fan 12. A collection box 11 is provided at the bottom of the cutting device main body 1, and a handle is provided on the collection box 11.
[0043] During the cutting of the building block, some of the debris will float in the air. These debris can be collected by the exhaust fan 12. By setting the filter plate 25, the debris can be prevented from entering the exhaust fan. The debris is collected by the collection box 11 and uniformly processed for reuse.
[0044] To solve the problem of air pollution inside the cutting device; as Figure 2 、 Figure 3 shown, the cutting device further includes an air exchange pipe 9. The air exchange pipe 9 is installed on the back of the cutting device main body 1. An air exchange fan 10 is installed in the air exchange pipe 9, and the air exchange fan 10 is electrically connected to the control module.
[0045] Working principle: Adjust the position and quantity of the cutting component 19 on the driving component 6 according to the cutting size. Then install the steel wire rope on the cutting component 19, tighten the fixing bolt 23 to make the steel wire rope taut. Place the embryo of the building block on the workbench 13, push the workbench 13 into the cutting device main body 1, use the limiting rod 8 to limit the workbench 13. Then control the movement of the second stepping motor 18 and the first stepping motor 15 according to the size of the building block to be cut, so that the cutting component 19 cuts the building block. During the cutting process, use the exhaust fan 12 to collect and process the debris. After the processing is completed, take out the workbench, take out the collection box 11, pour out the debris and then put it back into the device. Embodiment 2
[0046] To clean the debris on the workbench 13, refer to Figure 4, a curing and cutting device for aerated concrete blocks. The following improvements are made in this embodiment compared with Embodiment 1. The cutting device further includes a pneumatic telescopic rod 20, which is installed on the translation sliding seat 16. A scraper 26 is installed at the output end of the pneumatic telescopic rod 20. An arc surface is provided on the scraper 26. The pneumatic telescopic rod 20 is electrically connected to the control module.
[0047] Working principle: According to the overall size of the block, the pneumatic telescopic rod 20 is driven to extend by the control module, so that the scraper 26 can not only trim the surface of the block, but also clean the workbench 13.
[0048] The above is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution of the present invention and its inventive concept, makes equivalent substitutions or changes, and should be covered by the protection scope of the present invention.
Claims
1. An aerated concrete block curing and cutting device, comprising a cutting device main body (1), characterized in that, A plurality of sliding grooves and collection grooves are provided on the main body (1) of the cutting device. Driving components (6) are provided on the inner walls on both sides of the main body (1) of the cutting device. A cutting component (19) is provided on the driving component (6). A door (4) is provided on the main body (1) of the cutting device. Glass windows are provided on the door (4) and the main body (1) of the cutting device. A control panel (3) is provided on one side of the main body (1) of the cutting device. The cutting device further includes a control module. The control panel (3) is electrically connected to the control module. The cutting component (19) includes a fixed seat (21). A threaded hole is provided in the fixed seat (21). A fixing bolt (23) is installed in the threaded hole. A hole is provided in the fixing bolt (23). A lifting ring (24) is provided at the bottom of the fixing bolt (23). A lifting ring (24) is provided on the side of the fixed seat (21).
2. The curing and cutting device for aerated concrete blocks according to claim 1, characterized in that, The cutting component (19) further includes a hydraulic cylinder (22). The output end of the hydraulic cylinder (22) is connected to the fixed seat (21) through a bracket. The hydraulic cylinder (22) is electrically connected to the control module. The hydraulic cylinder (22) is installed on the driving component (6).
3. The curing and cutting device for aerated concrete blocks according to claim 2, characterized in that, The driving component (6) includes a slide rail (7). The slide rail (7) is installed on the inner walls on both sides of the main body (1) of the cutting device. A screw rod is provided in the slide rail (7). A stepping motor one (15) is provided at one end of one of the slide rails (7). The output end of the stepping motor one (15) is connected to the screw rod. A translation slide seat (16) is slidably installed on the screw rod. A plurality of cutting components (19) are provided on one side of the translation slide seat (16).
4. The maintenance and cutting device for aerated concrete blocks according to claim 3, characterized in that, The driving component (6) further includes a stepping motor two (18). A sliding groove is provided on the translation slide seat (16). A screw rod is rotatably installed in the sliding groove. A stepping motor two (18) is provided on the top of the translation slide seat (16). The output end of the stepping motor two (18) is connected to the screw rod. The stepping motor two (18) is electrically connected to the control module. A lifting slide seat (17) is slidably installed on the adjusting screw rod. A cutting component (19) is provided on the lifting slide seat (17).
5. The curing and cutting device for aerated concrete blocks according to claim 4, wherein, The cutting device further includes a workbench (13). The workbench (13) is provided on the main body (1) of the cutting device. A plurality of pulleys (14) are provided at the bottom of the workbench (13). The pulleys (14) are located in the sliding grooves of the main body (1) of the cutting device.
6. The curing and cutting device for aerated concrete blocks according to claim 5, wherein, The cutting device further includes a limiting rod (8). A mounting seat is provided on the main body (1) of the cutting device. The limiting rod (8) is rotatably installed in the mounting seat. A bolt is provided at the rotational connection between the limiting rod (8) and the mounting seat.
7. A curing and cutting device for aerated concrete blocks according to claim 6, characterized in that, The cutting device further includes an exhaust fan (12). The exhaust fan (12) is installed at the bottom of the main body (1) of the cutting device. A plurality of collection grooves are provided on the main body (1) of the cutting device. A filter plate (25) is provided at the air extraction hole of the exhaust fan (12). A collection box (11) is provided at the bottom of the main body (1) of the cutting device. A handle is provided on the collection box (11).
8. A curing and cutting device for aerated concrete blocks according to claim 7, characterized in that, The cutting device further includes a ventilation pipe (9), the ventilation pipe (9) is installed on the back of the cutting device main body (1), a ventilation fan (10) is installed in the ventilation pipe (9), and the ventilation fan (10) is electrically connected to the control module.
9. The curing and cutting device for aerated concrete blocks according to claim 8, characterized in that, The cutting device further includes a pneumatic telescopic rod (20), the pneumatic telescopic rod (20) is installed on the translation slide (16), a scraping plate (26) is installed at the output end of the pneumatic telescopic rod (20), an arc surface is provided on the scraping plate (26), and the pneumatic telescopic rod (20) is electrically connected to the control module.
Citation Information
Patent Citations
Autoclaved aerated concrete block cutting device
CN117734000A