Device for prefabricating building board by mixing modified polystyrene foaming particles with cement
Through modifiers and full-process control system, the bonding of foamed polystyrene particles and cement is improved, and the inherent quality and layering problems of foamed EPS building boards in the prior art are solved, and lightweight and thermal insulation building board manufacturing is realized.
Patent Information
- Application Number
- CN202422189016.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-06
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-09-06
AI Technical Summary
When preparing lightweight building boards with foamed polystyrene particles mixed with cement, there are problems of poor internal quality and layering during material preparation process, especially the poor adhesion between foamed polystyrene particles and cement, which is easy to delaminate after long-term use.
The modifier configuration system, a modified preparation system, a cement slurry preparation system and a programmable industrial control machine full-process control system are adopted. The coupling agent made of modifiers such as bisacetone acrylamide, adipic acid dihydrazide plus purified water or triethanolamine and polymer emulsion are improved, and the bonding of foamed polystyrene particles and cement is achieved through high-pressure pneumatic conveying and stirring a material equalizer.
The inherent quality of foamed EPS building boards has been improved. The foamed polystyrene particles are closely bonded to each other and do not delaminate for a long time. The product has excellent lightweight and thermal insulation performance, and is suitable for interior wall panels in construction projects.
Smart Images

Figure CN223131015U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of building material manufacturing equipment and relates to a process device for preparing building boards by mixing expanded polystyrene particles with cement. Background Art
[0002] With the increasing development and technological progress of the construction industry, the technical requirements for building material manufacturing equipment, including building board prefabrication machinery, are also getting higher and higher, because building boards are the main components of building engineering materials, which are directly related to the actual application effect and quality of building engineering materials. In the known technology, using expanded polystyrene particles to mix with cement to prepare EPS building boards and their thermal insulation mortar has good thermal insulation performance, durability, crack resistance and construction performance, and is widely used in the construction field; the existing machinery and equipment for preparing expanded EPS building boards using expanded polystyrene particles mainly use mixing and stirring machinery and equipment that mix expanded polystyrene particles with cement, including adding auxiliary materials such as gelling adhesives and surfactants to make polystyrene particle foam concrete building boards. However, limited by its structure, the overall material of the expanded EPS building boards manufactured by its existing machinery and equipment is heavier, and the internal quality is poor. The adhesion between the expanded polystyrene particles and the cement is poor, and delamination is likely to occur after long-term use. The structural design of its process device for manufacturing expanded EPS building boards needs to be further improved. For another example, Chinese Patent Publication No. CN209490741U discloses a double - spiral ribbon mixer for a lightweight wallboard device for factory - prefabricated and assembled buildings. The mixing mechanism installed in the mixing barrel body is a double - spiral ribbon stirrer. The two ends of the shaft body of the stirring shaft are connected to the mixing barrel body through bearing seats. One end of the shaft body of the stirring shaft is connected to the stirring motor in the power mechanism through a coupling. The first stirring blade and the second stirring blade are both spiral and are interlaced with each other to form a double - spiral curved surface and are fixedly connected to the stirring shaft. The PCL microcomputer controller is respectively connected and controls the mixing mechanism, the power mechanism, the feeding hopper and the discharging mechanism by electric wires. However, in actual application, limited by its structure, especially for lightweight materials with expanded polystyrene particles as the main raw material, floating is likely to occur during the mixing process of product manufacturing, and it is difficult to form the stirred product. Its application to prefabricated building boards mixed with expanded polystyrene particles and cement is restricted.
[0003] In view of this, in order to adapt to the development and technological progress of lightweight building boards mixed with expanded polystyrene particles and cement, it is necessary to further improve and develop a new process device for prefabricated building boards mixed with modified expanded polystyrene particles and cement. Summary of the Utility Model
[0004] In order to overcome the deficiencies of the prior art and solve the problems that the internal quality of the foamed EPS building board manufactured by the existing device for mixing expanded polystyrene particles with cement to prepare lightweight building boards is relatively poor and there is stratification in the material preparation process. The purpose of the present utility model is to provide a new process device for a modified polystyrene foamed particle mixed with cement precast building board, which has a novel and practical structure, the internal quality of the manufactured foamed EPS building board is better, the expanded polystyrene particles and cement are tightly bonded to each other, and there is no delamination after long-term use, and the prepared product is lightweight, heat-insulating and convenient to use.
[0005] The technical solution adopted by the present utility model to solve the above problems is as follows:
[0006] A device for a modified polystyrene foamed particle mixed with cement precast building board, which includes: a storage tank for expanded polystyrene particle raw materials, a high-pressure pneumatic conveying pump for expanded polystyrene particle raw materials, an electronically controlled metering feeder, a storage tank for modifier raw material I, a storage tank for modifier raw material II, a high-pressure feeder pump, an electronic metering instrument, a pure water storage tank, a modifier configurator, a modification preparator, a high-pressure pneumatic conveying pump, a programmable industrial control computer, a cement slurry stirring and preparing machine, a stirring and homogenizing configurator, a building board prefabricating machine. The storage tank for expanded polystyrene particle raw materials is equipped with a high-pressure pneumatic conveying pump for expanded polystyrene particle raw materials. The high-pressure pneumatic conveying pump for expanded polystyrene particle raw materials is connected to the modification preparator through a connected raw material conveying pipe and an electronically controlled metering feeder. The bottom parts of the storage tanks for modifier raw material I, modifier raw material II and pure water storage tank are respectively connected with an electronic metering instrument for modifier raw material I, an electronic metering instrument for modifier raw material II and a pure water electronic flowmeter through a feeding pipe and then jointly connected to the modifier configurator. The modifier feeding pipe connected to the bottom of the modifier configurator is connected to a modifier atomizing injector by a high-pressure feeder pump. The modifier atomizing injector is installed at the top of the inner cavity of the modification preparator. The modified particle feeding pipe connected to the modification preparator is respectively connected to a storage and turnover tank for modified polystyrene foamed particles and a building board manufacturing device through a connected modified particle high-pressure pneumatic conveying pump. The front feeding end of the building board manufacturing device is connected with a cement preparation slurry conveying pipe of the cement slurry stirring and preparing machine, and the finished product output end at the rear bottom of the manufacturing device is connected with a precast building board mold buckling and turning device. The rear part of the precast building board mold buckling and turning device 33 is connected to a chain conveyor for precast building boards, and an arched curing cover for precast building boards is installed above the chain conveyor; the programmable industrial control computer is respectively connected and controls the chain conveyor, the precast building board mold buckling and turning device, the cement slurry stirring and preparing machine, the modified particle high-pressure pneumatic conveying pump, the modification preparator, the high-pressure feeder pump, the electronic metering instrument for modifier raw material I, the electronic metering instrument for modifier raw material II, the pure water electronic flowmeter, the high-pressure pneumatic conveying pump for expanded polystyrene particle raw materials and the electronically controlled metering feeder through electric wires.
[0007] In the above-mentioned device for mixing modified polystyrene foam particles with cement prefabricated building panels, a first mixer is installed in the inner cavity of the modified preparation device, and an electric heating constant temperature adjustment controller is installed at the bottom of the inner cavity of the device, and the electric heating constant temperature adjustment controller and the first mixer are respectively connected to a programmable industrial computer by electrical wires.
[0008] The above-mentioned device for mixing modified polystyrene foamed particles with cement prefabricated building panels, the modifier atomizing injector is composed of several high-pressure atomizing nozzles evenly arranged and connected to a branch pipe, and the branch pipe is connected to the output pipe of the high-pressure feed pump.
[0009] The above-mentioned device for mixing modified polystyrene foam particles with cement prefabricated building panels, the body cavity of the cement slurry mixing and preparing machine is equipped with a second mixer, the bottom discharge interface of the body is equipped with an electric control discharge valve, the bottom outlet of the electric control discharge valve is connected to a cement slurry conveying pipe, the upper part of the body of the cement slurry mixing and preparing machine is respectively equipped with a metering water pipe and a metering cement powder water pipe, the metering cement powder water pipe is connected to a cement powder weighing electronic meter connected to a cement powder high-pressure pneumatic conveying pump, the input pipe of the cement powder high-pressure pneumatic conveying pump is connected to a cement powder storage bin; the metering water pipe is connected to the installed electronic flow meter and the water pump in sequence and then connected to a water storage tank; the electronic flow meter, the cement powder weighing electronic meter, the cement powder high-pressure pneumatic conveying pump, the second mixer, and the electric control discharge valve are respectively connected to a programmable industrial computer by electrical wires.
[0010] The above-mentioned device for mixing modified polystyrene foam particles with cement prefabricated building panels, the building panel production equipment includes a mixing and balancing material distributor, a stirrer, a pressurized feeder, an arc-shaped trowel plate, a prefabricated building panel mold, a conveyor belt machine, a vibrating compactor, and a main frame of the building panel production equipment; the upper part of the main frame of the building panel production equipment is equipped with a mixing and balancing material distributor, the top of which is connected to a modified particle feed pipe and a cement slurry feed pipe, the inner cavity of the distributor is connected to a stirrer, and the bottom discharge pipe of the distributor is connected to a pressurized feeder. A feeder, the lower part of the pressurized feeder is connected to an arc-shaped trowel plate and a prefabricated building board mold, the prefabricated building board mold is installed on a conveyor machine at the lower part of the main frame of the building board production equipment, and a vibrating compactor is installed on the frame at the bottom of the prefabricated building board mold, the power wheel axle of the conveyor machine is connected to the power output shaft of the conveyor machine power motor, and the rear part of the conveyor machine is connected to the prefabricated building board mold buckle flipper; the conveyor machine power motor, pressurized feeder, stirrer, arc-shaped trowel plate and vibrating compactor are respectively connected to a programmable industrial computer by electrical wires.
[0011] For the above-mentioned device for mixing and preparing a cement precast building board with modified polystyrene foam particles, the modified particle feed pipe is respectively connected to a branch feed pipe of a storage and turnover tank for modified polystyrene foam particles and a stirring and homogenizing dispenser in a building board manufacturing device, and a first feed control valve and a second feed control valve are respectively installed on the branch feed pipes; the first feed control valve and the second feed control valve are respectively connected to a programmable industrial control computer by electric wires.
[0012] When the utility model is in use, according to the design requirements and actual needs, the device for mixing and preparing a cement precast building board with modified polystyrene foam particles of the present invention is assembled in a production workshop or other usage locations, the power supply is connected, the raw materials are prepared, and during operation, the programmable industrial control computer is manipulated and set. After starting, the high-pressure pneumatic conveying pump for the expanded polystyrene particle raw materials conveys the particle raw materials stored in the expanded polystyrene particle raw material storage tank through the raw material conveying pipeline to the electronic control metering feeder for metering and feeding to the modification preparation device. At the same time, the modifier raw material I storage tank, the modifier raw material II storage tank, and the pure water storage tank are respectively connected to the modifier preparation device through the connected modifier raw material I electronic metering instrument, the modifier raw material II electronic metering instrument, and the pure water electronic flowmeter via the connected conveying pipelines. The feed pipe of the modifier preparation device is connected to a modifier atomizing injector installed at the top of the inner cavity of the modification preparation device by a high-pressure feed pump to uniformly spray the prepared modifier. At the same time, the modified particle feed pipe connected to the modification preparation device is respectively connected to a branch pipe through a modified particle high-pressure pneumatic conveying pump. One branch pipe is connected to a storage and turnover tank for modified polystyrene foam particles for other uses or storage, and the other branch pipe is connected to a building board manufacturing device. A cement preparation slurry of a cement slurry stirring and preparation machine is also connected to the front feeding end of the building board manufacturing device. The rear bottom of the building board manufacturing device is a finished product output end, that is, a finished building board is made after filling the mold, leveling the arc-shaped board, and vibrating and compacting the bottom by a vibrating compactor. It is conveyed to a precast building board mold buckling and flipping device at the rear for inversion. After buckling the precast building board mold and flipping out the finished building board, it is cured by a chain conveyor with a precast building board arched curing cover installed on the upper part. Finally, after passing the product inspection and testing platform and being qualified, it is sent to an automatic palletizing machine or an automatic packaging machine to store the finished building board in the warehouse, or directly transported to a construction project for actual application according to the design requirements.
[0013] The modifiers used in the process device of the present invention include a coupling agent made of diacetone acrylamide, adipic dihydrazide and added pure water; or a modifier prepared from triethanolamine and a polymer emulsion to coat and cement the surface of expanded EPS particles into modified expanded polystyrene particle materials; and other suitable modifiers for expanded polystyrene particles.
[0014] Due to the adoption of the above technical solutions in the design of the present utility model, especially the designed modifier preparation system, modified preparation device system, cement slurry preparation system, programmable industrial control computer full-process control system, and building board manufacturing, curing, and conveying equipment, and with strict automatic control of the addition amount of various materials including water consumption, etc., it effectively solves the problems of poor internal quality of the foamed EPS building boards manufactured by the existing device for mixing foamed polystyrene particles with cement to prepare lightweight building boards and the stratification problem existing in the material preparation process. Also, the results of actual operation tests and trials show that it has the advantages of novel and practical overall structure, good internal quality of the manufactured foamed EPS building boards, tight adhesion between foamed polystyrene particles and cement, improved interfacial adhesion of foamed EPS particles, no delamination after long-term use, lightweight and heat-insulating prepared products, convenient use, etc., and is suitable for interior wall panels, etc. in construction projects.
[0015] Other features and advantages of the present utility model will be described in the subsequent specification, and, in part, will become apparent from the specification or will be understood by implementing the present utility model. The objectives and other advantages of the present utility model can be achieved and obtained through the structures pointed out in the specification and the accompanying drawings.
[0016] Other features and advantages of the present utility model will be described in the subsequent specification, and, in part, will become apparent from the specification or will be understood by implementing the present utility model. The objectives and other advantages of the present utility model can be achieved and obtained through the structures pointed out in the specification and the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the accompanying drawings required for the description of the embodiments will be briefly introduced below. Obviously, the described accompanying drawings are some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other accompanying drawings can be obtained based on these drawings.
[0018] Figure 1 is a schematic diagram of an embodiment of the present utility model.
[0019] Figure 2 is Figure 1 an enlarged structural schematic diagram of part A, i.e., the modified preparation device system, in the embodiment.
[0020] Figure 3 is Figure 1 an enlarged structural schematic diagram of part B, i.e., the building board manufacturing equipment and conveying system, in the embodiment.
[0021] The reference numerals in the drawings are as follows: 1 - storage tank for expanded polystyrene granule raw materials; 2 - high-pressure pneumatic conveying pump for expanded polystyrene granule raw materials; 3 - raw material conveying pipe; 4 - electronically controlled metering feeder; 5 - storage tank for modifier raw material I; 6 - storage tank for modifier raw material II; 7 - high-pressure feeder pump; 8 - electronic metering instrument for modifier raw material I; 9 - electronic metering instrument for modifier raw material II; 10 - pure water storage tank; 11 - electronic flowmeter for pure water; 12 - high-pressure atomizing nozzle; 13 - modification preparation device; 131 - branch pipe; 132 - first mixer; 14 - high-pressure pneumatic conveying pump for modified granules; 15 - electric heating constant temperature adjustment controller; 16 - programmable industrial control computer; 17 - electric wire; 18 - first feeding control valve; 19 - second feeding control valve; 20 - cement slurry mixing and preparation machine; 201 - second mixer; 21 - electronically controlled discharging valve; 22 - cement slurry conveying pipe; 23 - stirring and homogenizing configuration device; 24 - stirrer; 25 - pressure feeder; 26 - arc-shaped screeding plate; 27 - precast building board mold; 28 - conveyor belt machine; 29 - conveyor belt machine power motor; 30 - modified granule feeding pipe; 31 - vibration compactor; 32 - main frame of building board manufacturing equipment; 33 - precast building board mold clamping and flipping device; 34 - precast building board finished product; 35 - modified building board; 36 - chain conveyor; 37 - cement powder storage bin; 38 - high-pressure pneumatic conveying pump for cement powder; 39 - electronic weighing and metering device for cement powder; 40 - water storage tank; 41 - water pump; 42 - electronic flowmeter; 43 - modifier configurator; 44 - storage and turnover tank for modified polystyrene foam granules. Detailed implementation manners
[0022] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0023] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", "left", "right", "inner", "outer", "top", "bottom", "front end", "rear end", "head", "tail", etc. is based on the orientation or positional relationship shown in the accompanying drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present invention.
[0024] As shown in the attached Figures 1 - 3As shown in the figure, this embodiment includes: a polystyrene foam particle raw material storage tank 1, a high-pressure pneumatic conveying pump 2 for polystyrene foam particle raw materials, an electronically controlled metering feeder 4, a modifier raw material I storage tank 5, a modifier raw material II storage tank 6, a high-pressure feeder pump 7, an electronic metering instrument, a pure water storage tank 10, a modifier configurator 43, a modification preparator 13, a high-pressure pneumatic conveying pump, a programmable industrial control computer 16, a cement slurry mixing and preparation machine 20, a stirring and homogenizing configurator 23, and a prefabrication machine for building boards. The polystyrene foam particle raw material storage tank 1 is equipped with a high-pressure pneumatic conveying pump 2 for polystyrene foam particle raw materials. The high-pressure pneumatic conveying pump 2 for polystyrene foam particle raw materials is connected to the modification preparator 13 through a connected raw material conveying pipe 3 and an electronically controlled metering feeder 4. The bottoms of the tanks of the modifier raw material I storage tank 5, the modifier raw material II storage tank 6, and the pure water storage tank 10 are respectively connected to a modifier raw material I electronic metering instrument 8, a modifier raw material II electronic metering instrument 9, and a pure water electronic flowmeter 11 through feeding pipes and then jointly connected to the modifier configurator 43. The modifier feeding pipe connected to the bottom of the modifier configurator 43 is connected to a modifier atomizing injector by a high-pressure feeder pump 7. The modifier atomizing injector is installed at the top of the inner cavity of the modification preparator 13. The modified particle feeding pipe 30 connected to the modification preparator 13 is respectively connected to a modified polystyrene foam particle storage and turnover tank 44 and a building board manufacturing device through a connected modified particle high-pressure pneumatic conveying pump 14. The front feeding end of the building board manufacturing device is also connected to a cement preparation slurry conveying pipe 22 of the cement slurry mixing and preparation machine 20. The finished product output end at the rear bottom of the manufacturing device is connected to a prefabricated building board mold buckling and turning device 33. The rear of the prefabricated building board mold buckling and turning device 33 is connected to a chain conveyor 36 for prefabricated building boards, and a prefabricated building board arched curing cover 35 is installed above the chain conveyor 36. The programmable industrial control computer 16 is respectively connected and controls the chain conveyor 36, the prefabricated building board mold buckling and turning device 33, the cement slurry mixing and preparation machine 20, the modified particle high-pressure pneumatic conveying pump 14, the modification preparator 13, the high-pressure feeder pump 7, the modifier raw material I electronic metering instrument 8, the modifier raw material II electronic metering instrument 9, the pure water electronic flowmeter 11, the high-pressure pneumatic conveying pump 2 for polystyrene foam particle raw materials, and the electronically controlled metering feeder 4 by electric wires. The programmable industrial control computer 16 used in this embodiment is an Advantech industrial control computer.
[0025] Preferably, referring to the appendix Figures 1 - 2 In this embodiment, a first mixer 132 for preparation is installed in the inner cavity of the modification preparator 13, and an electric heating constant temperature adjustment controller 15 is installed at the bottom of the inner cavity of the device. The electric heating constant temperature adjustment controller 15 and the first mixer 132 are respectively connected to the programmable industrial control computer 16 by electric wires.
[0026] Exemplarily, referring to the appendix Figures 1 - 2, in this embodiment, the modifier atomizing injector is composed of 12 high-pressure atomizing nozzles 12 evenly arranged and connected to the branch pipe 131, and the branch pipe 131 is connected to the output pipe of the high-pressure feeding pump 7.
[0027] Specifically, refer to the appendix Figure 1 , in the inner cavity of the body of the cement slurry mixing and preparation machine 20 in this embodiment, a second mixer 201 is installed. An electric control discharge valve 21 is installed at the discharge interface part at the bottom of the body. The bottom outlet of the electric control discharge valve 21 is connected to a cement slurry conveying pipe 22. On the upper part of the body of the cement slurry mixing and preparation machine 20, a metering water conveying pipe and a metering cement powder water conveying pipe are respectively installed. A cement powder weighing electronic weigher 39 is installed on the metering cement powder water conveying pipe and is connected to a cement powder high-pressure pneumatic conveying pump 38. The input connecting pipe of the cement powder high-pressure pneumatic conveying pump 38 is connected to a cement powder storage bin 37; the metering water conveying pipe is successively connected to an electronic flowmeter 42 and a water pump and then connected to a water storage tank 40; the electronic flowmeter 42, the cement powder weighing electronic weigher 39, the cement powder high-pressure pneumatic conveying pump 38, the second mixer 201, and the electric control discharge valve 21 are respectively connected to a programmable industrial control computer 16 by electric wires.
[0028] Preferably, refer to the appendix Figure 1 , Figure 3 , the building board manufacturing equipment in this embodiment includes a stirring and homogenizing configurator 23, a stirrer 24, a pressurized feeder 25, an arc trowel 26, a precast building board mold 27, a conveyor belt machine 28, a vibration compactor 31, and a building board manufacturing equipment main frame 32; a stirring and homogenizing configurator 23 is installed on the upper part of the building board manufacturing equipment main frame 32. A modified particle feeding pipe 30 and a cement slurry conveying pipe 22 are connected to the top of the stirring and homogenizing configurator 23. A stirrer 24 is connected to the inner cavity of the configurator, and a pressurized feeder 25 is connected to the discharge connecting pipe at the bottom of the configurator. The lower part of the pressurized feeder 25 is connected to the arc trowel 26 and the precast building board mold 27. The precast building board mold 27 is connected to the conveyor belt machine 28 at the lower part of the building board manufacturing equipment main frame 32, and a vibration compactor 31 is installed on the frame at the bottom of the precast building board mold 27. The power wheel shaft of the conveyor belt machine 28 is connected to the power output shaft of the conveyor belt machine power motor 29, and the rear part of the conveyor belt machine 28 is connected to a precast building board mold buckling and flipping device 33; the conveyor belt machine power motor 29, the pressurized feeder 25, the stirrer 24, the arc trowel 26, and the vibration compactor 31 are respectively connected to a programmable industrial control computer 16 by electric wires.
[0029] Further preferably, refer to the appendix Figure 1, in this embodiment, the modified particle conveying pipe 30 is respectively connected to the modified polystyrene foam particle storage and turnover tank 44 and the branch conveying pipes of the stirring and homogenizing dispenser 23 in the building board manufacturing equipment, and a first conveying control valve 18 and a second conveying control valve 19 are respectively installed; the first conveying control valve 18 and the second conveying control valve 19 are respectively connected to the programmable industrial control computer 16 by electric wires.
[0030] The above is only one of the embodiments. Based on this, other technical features and technical solutions derived by those skilled in the art without creative efforts by adding components, equivalent replacements, and local improvements are all within the scope protected by the utility model patent.
Claims
1. An apparatus for mixing modified polystyrene foam particles and cement for precast building panels, characterized in that, It includes a storage tank (1) for expanded polystyrene granule raw materials, a high-pressure pneumatic conveying pump (2) for expanded polystyrene granule raw materials, an electronically controlled metering feeder (4), a storage tank (5) for modifier raw material I, a storage tank (6) for modifier raw material II, a high-pressure feeding pump (7), an electronic metering instrument, a pure water storage tank (10), a modifier configurator (43), a modification preparator (13), a high-pressure pneumatic conveying pump, a programmable industrial control computer (16), a cement slurry stirring and preparation machine (20), a stirring and homogenizing configurator (23), and a prefabrication machine for building boards. The storage tank (1) for expanded polystyrene granule raw materials is equipped with a high-pressure pneumatic conveying pump (2) for expanded polystyrene granule raw materials. The high-pressure pneumatic conveying pump (2) for expanded polystyrene granule raw materials is connected to the modification preparator (13) through a connected raw material conveying pipe (3) and an electronically controlled metering feeder (4). The bottoms of the storage tanks (5) for modifier raw material I, (6) for modifier raw material II, and (10) for pure water are respectively connected to an electronic metering instrument (8) for modifier raw material I, an electronic metering instrument (9) for modifier raw material II, and a pure water electronic flowmeter (11) through feeding pipes and then jointly connected to the modifier configurator (43). The modifier feeding pipe connected to the bottom of the modifier configurator (43) is connected to a modifier atomizing injector by a high-pressure feeding pump (7). The modifier atomizing injector is installed at the top of the inner cavity of the modification preparator (13). The modified particle feeding pipe (30) connected to the modification preparator (13) is respectively connected to a storage and turnover tank (44) for modified polystyrene foam granules and a building board manufacturing device through a connected high-pressure pneumatic conveying pump (14) for modified particles. The front feeding end of the building board manufacturing device is also connected to a cement preparation slurry conveying pipe (22) of the cement slurry stirring and preparation machine (20). The finished product output end at the rear bottom of the manufacturing device is connected to a prefabricated building board mold buckling and turning device (33). The rear of the prefabricated building board mold buckling and turning device (33) is connected to a chain conveyor (36) for prefabricated building boards, and an arched curing cover (35) for prefabricated building boards is installed above the chain conveyor (36). The programmable industrial control computer (16) is respectively connected and controls the chain conveyor (36), the prefabricated building board mold buckling and turning device (33), the cement slurry stirring and preparation machine (20), the high-pressure pneumatic conveying pump (14) for modified particles, the modification preparator (13), the high-pressure feeding pump (7), the electronic metering instrument (8) for modifier raw material I, the electronic metering instrument (9) for modifier raw material II, the pure water electronic flowmeter (11), the high-pressure pneumatic conveying pump (2) for expanded polystyrene granule raw materials, and the electronically controlled metering feeder (4).
2. The device for mixing and preparing a modified polystyrene foam particle and cement precast building board according to claim 1, wherein, A first stirrer (132) is installed in the inner cavity of the modification preparator (13), and an electric heating constant temperature regulating controller (15) is installed at the bottom of the inner cavity of the device. The electric heating constant temperature regulating controller (15) and the first stirrer (132) are respectively connected to the programmable industrial control computer (16) through electric wires.
3. The device for mixing and preparing a modified polystyrene foam particle and cement precast building board according to claim 1, characterized in that, The modifier atomizing injector is composed of several high-pressure atomizing nozzles (12) evenly arranged and connected to a branch pipe (131), and the branch pipe (131) is connected to the output pipe of a high-pressure feed pump (7).
4. The device for mixing and preparing the modified polystyrene foam particle mixed cement precast building board according to claim 1, wherein, A second mixer (201) is installed in the inner cavity of the body of the cement slurry mixing and preparation machine (20). An electric control discharge valve (21) is installed at the discharge interface at the bottom of the machine body. The bottom outlet of the electric control discharge valve (21) is connected to a cement slurry conveying pipe (22). A metering water supply pipe and a metering cement powder water supply pipe are respectively installed on the upper part of the body of the cement slurry mixing and preparation machine (20). A cement powder weighing electronic weigher (39) is connected to a cement powder high-pressure pneumatic conveying pump (38) on the metering cement powder water supply pipe, and the input connecting pipe of the cement powder high-pressure pneumatic conveying pump (38) is connected to a cement powder storage bin (37); the metering water supply pipe is successively connected to an electronic flowmeter (42) and a water pump and then connected to a water storage tank (40); the electronic flowmeter (42), the cement powder weighing electronic weigher (39), the cement powder high-pressure pneumatic conveying pump (38), the second mixer (201) and the electric control discharge valve (21) are respectively connected to a programmable industrial control computer (16) by electric wires.
5. The device for mixing a modified polystyrene foam granule and cement precast building board according to claim 1, characterized in that, The building board manufacturing equipment includes a stirring and homogenizing dispenser (23), a stirrer (24), a pressure feed device (25), an arc-shaped smoothing plate (26), a precast building board mold (27), a conveyor belt machine (28), a vibration compactor (31), and a main frame of the building board manufacturing equipment (32); the stirring and homogenizing dispenser (23) is installed on the upper part of the main frame of the building board manufacturing equipment (32). A modified particle feed pipe (30) and a cement slurry conveying pipe (22) are connected to the top of the stirring and homogenizing dispenser (23). A stirrer (24) is connected to the inner cavity of the dispenser, and a pressure feed device (25) is connected to the discharge connecting pipe at the bottom of the dispenser. The lower part of the pressure feed device (25) is connected to the arc-shaped smoothing plate (26) and the precast building board mold (27). The precast building board mold (27) is connected to the conveyor belt machine (28) at the lower part of the main frame of the building board manufacturing equipment (32), and a vibration compactor (31) is installed on the bottom frame of the precast building board mold (27). The power wheel shaft of the conveyor belt machine (28) is connected to the power output shaft of a conveyor belt machine power motor (29), and the rear part of the conveyor belt machine (28) is connected to a precast building board mold fastening and turning device (33); the conveyor belt machine power motor (29), the pressure feed device (25), the stirrer (24), the arc-shaped smoothing plate (26) and the vibration compactor (31) are respectively connected to a programmable industrial control computer (16) by electric wires.
6. The device for a modified polystyrene foam particle mixed cement precast building board according to claim 1 or 5, characterized in that, The modified particle feed pipe (30) is respectively connected to a modified polystyrene foam particle storage and turnover tank (44) and a branch feed pipe of the stirring and homogenizing dispenser (23) in the building board manufacturing equipment, and a first feed control valve (18) and a second feed control valve (19) are respectively installed; the first feed control valve (18) and the second feed control valve (19) are respectively connected to a programmable industrial control computer (16) by electric wires.
Citation Information
Patent Citations
Double-spiral-belt stirrer of light wallboard device for factory-like prefabricated buildings
CN209490741U