Novel paver crawler belt scraper device

By installing a scraper device on the front end of the paver crawler assembly, the problem of the oil cylinder tensioning state after the aggregate in the crawler is filled is solved, the stability and construction efficiency of the paver are improved, and the service life of the equipment is extended.

CN223132206UActive Publication Date: 2025-07-22SHAANXI CONSTR MACHINERY
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Patent Information

Application Number
CN202421861028.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-02
Publication Date
2025-07-22
Estimated Expiration
2034-08-02

AI Technical Summary

Technical Problem

After the existing pavers are filled with aggregates during construction, the tensioning state of the oil cylinder is affected, causing the track to derail and affecting the overall use performance of the pavers.

Method used

The scraper device is installed at the front end of the paver crawler assembly, including a scraper mounting seat, swing arm and limiting mechanism. The relative height between the scraper and the ground is adjusted through the limiting mechanism to ensure the stability and balance of the track.

Benefits of technology

Effectively prevent track derailment, improve the construction efficiency and quality of pavers, extend the service life of the equipment, and ensure the flatness of the road surface and construction quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

According to the technical scheme, the novel paver track scraper device comprises a scraper mounting seat, a swing arm, a scraper and a limiting mechanism, and the scraper mounting seat is mounted on a track support; the middle preset position of the swing arm is hinged to the scraper mounting base through a bolt so that the front end of the swing arm can swing up and down. The scraper is mounted at the front end of the swing arm to move up and down along with the swing arm; the limiting mechanism is arranged on the track bracket; wherein the rear end of the swing arm is a free end and corresponds to the limiting mechanism, and the limiting mechanism is used for clamping and limiting the rear end of the swing arm so as to adjust the relative height between the scraping plate and the ground, so that the problem that the tensioning state of an oil cylinder is seriously influenced after a crawler belt is filled with aggregate in the construction process of a paver in the prior art is solved; when the paver makes a turn, a crawler belt is derailed under a serious condition, so that the overall use performance of the paver is influenced.
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Description

Technical Field

[0001] The utility model relates to the technical field of pavers, and more specifically, to a new type of crawler scraper device for pavers. Background Technique

[0002] The crawler of a paver is an important part of the paver's traveling system. Under normal traveling conditions, the crawler is in a tensioned state. However, during front-end construction, asphalt aggregates will adhere to the gaps between the crawler plates and the crawler sprockets. Since the crawler tensioning cylinder has a certain maximum overflow value, when the crawler is filled with aggregates, the tensioning state of the cylinder will be seriously affected. When the paver turns, in severe cases, the crawler will derail, affecting the overall performance of the paver. Content of the Utility Model

[0003] The main purpose of the utility model is to provide a new type of crawler scraper device for pavers. By installing a scraper device at the front end of the crawler assembly, it can at least solve the problems in the prior art that when the crawler of the paver is filled with aggregates during construction, the tensioning state of the cylinder will be seriously affected, and when the paver turns, in severe cases, the crawler will derail, affecting the overall performance of the paver.

[0004] To achieve the above purpose, the utility model provides a new type of crawler scraper device for pavers, including: a scraper mounting seat, a swing arm, a scraper, and a limiting mechanism. The scraper mounting seat is installed on the crawler support; a bolt is used to hinge the middle preset position of the swing arm to the scraper mounting seat so that the front end of the swing arm can swing up and down; the scraper is installed at the front end of the swing arm to move up and down with the swing arm; the limiting mechanism is arranged on the crawler support; wherein, the rear end of the swing arm is a free end and corresponds to the limiting mechanism, and the limiting mechanism is used to clamp and limit the rear end of the swing arm to adjust the relative height between the scraper and the ground.

[0005] Further, the limiting mechanism includes: a support arm and a indexing pin. The support arm is arranged on the scraper mounting seat, and a plurality of indexing pin locking holes are formed on the support arm, and the plurality of indexing pin locking holes are evenly spaced along the vertical direction of the support arm; the indexing pin is movably arranged through the rear end of the swing arm; wherein, the indexing pin is used to insert into one of the indexing pin locking holes to lock the position of the swing arm.

[0006] Further, the limiting mechanism further includes: an upper limit block and a lower limit post. The upper limit block is arranged at the top end of the support arm and is fixedly connected to the scraper mounting seat; the lower limit post is arranged at the bottom end of the support arm and is fixedly connected to the scraper mounting seat; wherein, the upper limit block and the lower limit post are used to limit the maximum swing range of the swing arm.

[0007] Further, a hexagon nut is arranged on the upper limit block, and the hexagon nut is used to adjust the gap between the scraper and the road surface.

[0008] Further, there are two scraper mounting seats, swing arms, and limiting mechanisms. The two scraper mounting seats are oppositely arranged on both sides of the crawler support. The middle preset positions of the two swing arms are hinged to the two scraper mounting seats through bolts; the front ends of the two swing arms are fixedly connected to the scraper correspondingly; the rear ends of the two swing arms correspond to the two limiting mechanisms.

[0009] Further, the scraper is a plate structure in a horizontally bent "eight" shape, and the included angle at the bending part of the scraper is greater than 90°.

[0010] A new type of paver crawler scraper device for the technical solution of the present invention includes: a scraper mounting seat, a swing arm, a scraper, and a limiting mechanism. The scraper mounting seat is installed on the crawler support; the middle preset position of the swing arm is hinged to the scraper mounting seat through a bolt so that the front end of the swing arm can swing up and down; the scraper is installed at the front end of the swing arm to move up and down with the swing arm; the limiting mechanism is arranged on the crawler support; wherein, the rear end of the swing arm is a free end and corresponds to the limiting mechanism, and the limiting mechanism is used to clamp and limit the rear end of the swing arm to adjust the relative height between the scraper and the ground, solving the problems that in the prior art, after the crawler is filled with aggregate during the construction of the paver, the tension state of the oil cylinder will be seriously affected, and when the paver turns, in serious cases, the crawler will derail, affecting the overall use performance of the paver. Description of the Drawings

[0011] The specification drawings forming a part of this application are used to provide a further understanding of the present invention. The schematic embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation to the present invention. In the drawings:

[0012] Figure 1 is an overall structural schematic diagram of a new type of paver crawler scraper device according to an optional embodiment of the present invention;

[0013] Figure 2 is a partial structural schematic diagram of a new type of paver crawler scraper device according to an optional embodiment of the present invention;

[0014] Figure 3 is an overall structural schematic diagram of a new type of paver crawler scraper device according to an optional embodiment of the present invention;

[0015] Among them, the above-mentioned drawings include the following reference numerals:

[0016] 10. Scraper mounting seat; 20. Crawler support; 30. Swing arm; 40. Scraper; 50. Limiting mechanism; 51. Support arm; 511. Index pin locking hole; 52. Index pin; 53. Upper limit block; 54. Lower limit post. Detailed Embodiments

[0017] It should be noted that, without conflict, the embodiments in the present application and the features in the embodiments can be combined with each other. The following will describe the present utility model in detail with reference to the drawings and in combination with the embodiments.

[0018] A novel paver crawler scraper device according to an embodiment of the present utility model, as Figure 1 shown, includes: a scraper mounting seat 10, a swing arm 30, a scraper 40, and a limiting mechanism 50. The scraper mounting seat 10 is mounted on the crawler bracket 20; a preset position in the middle of the swing arm 30 is hinged to the scraper mounting seat 10 by bolts so that the front end of the swing arm 30 can swing up and down; the scraper 40 is mounted on the front end of the swing arm 30 to move up and down with the swing arm 30; the limiting mechanism 50 is arranged on the scraper mounting seat 10; wherein, the rear end of the swing arm 30 is a free end and corresponds to the limiting mechanism 50. The limiting mechanism 50 is used to clamp and limit the rear end of the swing arm 30 to adjust the relative height between the scraper 40 and the ground. The scraper mounting seat 10 is fixed on the crawler bracket 20, providing a stable mounting foundation for the swing arm 30, ensuring the stability and reliability of the entire device. The design of the limiting mechanism 50 enables the operator to conveniently adjust the height of the scraper 40, reduces the complexity of manual adjustment, improves work efficiency, and realizes the high efficiency, accuracy, and adaptability of the paving operation.

[0019] Furthermore, as Figure 1 shown, the limiting mechanism 50 includes: a support arm 51, a indexing pin locking hole 511, and an indexing pin 52. The support arm 51 is arranged on the scraper mounting seat 10. A plurality of indexing pin locking holes 511 are formed in the support arm 51, and the plurality of indexing pin locking holes 511 are evenly spaced along the vertical direction of the support arm 51; the indexing pin 52 is movably inserted through the rear end of the swing arm 30; wherein, the indexing pin 52 is used to insert into one of the indexing pin locking holes 511 to lock the position of the swing arm 30. The combination of the plurality of indexing pin locking holes 511 and the indexing pin 52 that can movably penetrate the rear end of the swing arm enables multiple choices for height adjustment, meets the requirements of different construction conditions and road surface conditions, and thus adapts to various complex construction terrains and working conditions.

[0020] Furthermore, as Figure 2 shown, the limiting mechanism 50 further includes: an upper limit block 53 and a lower limit post 54. The upper limit block 53 is arranged at the top of the support arm 51 and fixedly connected to the scraper mounting seat 10; the lower limit post 54 is arranged at the bottom of the support arm 51 and fixedly connected to the scraper mounting seat 10; wherein, the upper limit block 53 and the lower limit post 54 are used to limit the maximum swing range of the swing arm 30. The arrangement of the upper limit block 53 and the lower limit post 54 effectively limits the maximum swing range of the swing arm, ensures the stability and safety of the equipment operation, and prevents the scraper 40 from being damaged or affecting the normal operation of the paver due to excessive swing of the swing arm 30.

[0021] Further, as Figure 2 shown, a hexagonal nut is provided on the upper limit block 53. The hexagonal nut is used to adjust the gap between the scraper 40 and the road surface, further improving the construction accuracy and adaptability. It can accurately adjust the fitting degree between the scraper and the road surface according to different pavement materials and paving thicknesses, effectively preventing the accumulation and uneven distribution of asphalt materials, and ensuring the improvement of road surface flatness and construction quality.

[0022] Further, as Figure 1 shown, there are two scraper mounting seats 10, swing arms 30, and limit mechanisms 50. The two scraper mounting seats 10 are oppositely arranged on both sides of the crawler support 20. The middle preset positions of the two swing arms 30 are hinged to the two scraper mounting seats 10 through bolts; the front ends of the two swing arms 30 are fixedly connected to the scraper 40 correspondingly; the rear ends of the two swing arms 30 correspond to the two limit mechanisms 50. By setting two opposite scraper mounting seats 10, swing arms 30, and limit mechanisms 50, synchronous adjustment on both sides is achieved, ensuring the balance and stability of the paver during operation, avoiding uneven force and construction deviation that may be caused by single-side adjustment, enabling the paver to move forward more smoothly, and improving construction efficiency and quality.

[0023] Further, as Figure 1 shown, the scraper 40 has a "V"-shaped plate structure with a horizontal bend, and the included angle at the bend of the scraper 40 is greater than 90°. Through the scraping action of the scraper 40, the asphalt material can be more effectively scraped away, preventing it from sticking inside the crawler sprocket and affecting the normal operation of the equipment, reducing wear and damage to the equipment, thus extending the service life of the equipment and optimizing the entire material handling process.

[0024] This new type of paver crawler scraper device installs the scraper mounting seat 10 on the crawler support 20, and hinges the swing arm 30 so that its front end can swing up and down, driving the scraper 40 to adapt to the road surface height change. Then, the height of the scraper 40 is adjusted through the limit mechanism 50, and the swing range of the swing arm 30 is restricted. During the transfer or towing period, the scraper 40 is in the lifted state. During construction, the scraper 40 can be lifted or lowered to ensure the uniform and flat paving of the road surface.

[0025] The above are only the preferred embodiments of the present invention and are not used to limit the present invention. For those skilled in the art, the present invention can have various changes and modifications. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. A new type of crawler scraper device for pavers, characterized in that, Comprising: A scraper mounting base (10), the scraper mounting base (10) being mounted on a crawler support (20); A swing arm (30), a preset position in the middle of the swing arm (30) being hinged to the scraper mounting base (10) by bolts so that the front end of the swing arm (30) can swing up and down; A scraper (40), mounted at the front end of the swing arm (30) to move up and down with the swing arm (30); A limiting mechanism (50), the limiting mechanism (50) being arranged on the scraper mounting base (10); Wherein, the rear end of the swing arm (30) is a free end and corresponds to the limiting mechanism (50), and the limiting mechanism (50) is used to clamp and limit the rear end of the swing arm (30) to adjust the relative height between the scraper (40) and the ground.

2. The novel paver crawler scraper device according to claim 1, characterized in that, The limiting mechanism (50) comprises: A support arm (51), the support arm (51) being arranged on the scraper mounting base (10), and a plurality of indexing pin locking holes (511) being formed in the support arm (51), the plurality of indexing pin locking holes (511) being evenly spaced along the vertical direction of the support arm (51); An indexing pin (52), the indexing pin (52) being movably inserted through the rear end of the swing arm (30); Wherein, the indexing pin (52) is used to insert into one of the indexing pin locking holes (511) to lock the position of the swing arm (30).

3. A novel paver crawler scraper device according to claim 2, characterized in that, The limiting mechanism (50) further comprises: An upper limit block (53), the upper limit block (53) being arranged at the top of the support arm (51) and fixedly connected to the scraper mounting base (10); A lower limit post (54); the lower limit post (54) being arranged at the bottom of the support arm (51) and fixedly connected to the scraper mounting base (10); Wherein, the upper limit block (53) and the lower limit post (54) are used to limit the maximum swing range of the swing arm (30).

4. A novel paver crawler scraper device according to claim 3, characterized in that, A hexagonal nut is arranged on the upper limit block (53), and the hexagonal nut is used to adjust the gap between the scraper (40) and the road surface.

5. A novel paver crawler scraper device according to claim 1, characterized in that, The scraper mounting base (10), the swing arm (30), and the limiting mechanism (50) are all two. The two scraper mounting bases (10) are oppositely arranged on both sides of the crawler support (20). A preset position in the middle of the two swing arms (30) is hinged to the two scraper mounting bases (10) by bolts; the front ends of the two swing arms (30) are fixedly connected corresponding to the scraper (40); the rear ends of the two swing arms (30) correspond to the two limiting mechanisms (50).

6. A novel paver crawler scraper device according to claim 1, characterized in that, The scraper (40) has a horizontally bent "eight"-shaped plate structure, and the included angle at the bent part of the scraper (40) is greater than 90°.