Anti-blocking discharging device of powder coating hopper

By combining the torque motor drive gear and vibration motor with the design of electric cylinder and electric telescopic rod, the problem of powder blockage in the powder coating hopper is solved, effectively scraping and rapid cleaning of powder in the hopper is achieved, and working efficiency is improved.

CN223132950UActive Publication Date: 2025-07-22GUANGDONG HESHI NEW MATERIALS TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422409798.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-08
Publication Date
2025-07-22
Estimated Expiration
2034-10-08

AI Technical Summary

Technical Problem

When the existing powder coating hopper is in use, the powder inside the hopper is prone to accumulate and blockage, and cannot be effectively scraped, resulting in low working efficiency and inconvenient cleaning.

Method used

The torque motor drives the gear to drive the tooth ring to rotate, and drives the scraper strip to rotate in the hopper, combining the vibration of the vibration of the vibration motor to assist in the discharge of materials; when blocked, the blocking material is ejected through the electric cylinder and the electric telescopic rod and the strike ring to achieve rapid cleaning.

Benefits of technology

Effectively prevent powder blockage, improve the fluidity of powder in the hopper, ensure rapid cleaning, and improve work efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an anti-blocking discharging device of a powder coating hopper, which belongs to the technical field of powder processing and comprises a hopper, an anti-blocking component and a blocked material cleaning component, the anti-blocking component comprises a torque motor arranged on one side of a fixing piece, a gear is arranged on the top of an output shaft of the torque motor, one side of the gear is meshed with a gear ring, and the gear ring is meshed with the anti-blocking component. The material sweeping device comprises a hopper, a toothed ring is arranged in the hopper, the interior of the toothed ring is rotationally connected with the hopper, two supporting frames are arranged at the top of the toothed ring, and material sweeping rods are arranged on one sides of the two supporting frames. The material sweeping device has the advantages that the toothed ring rotates outside the hopper and then drives the two supporting frames to rotate, and the supporting frames rotate to drive the material sweeping rods to rotate in the hopper; and the material scraping strip is used for loosening the materials, the situation of powder blockage is conveniently avoided, the material scraping strip rotates to drive the discharging pipe to rotate to assist the material sweeping rod, at the moment, the vibration motor generates vibration to assist material discharging, and therefore the anti-blocking purpose is achieved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of powder processing, and particularly relates to an anti-blocking feeding device for a powder coating hopper. Background Art

[0002] In the prior art, when using a hopper to feed powder coatings, a large amount of powder coatings are poured from the upper part of the hopper. Under the action of gravity, the powder coatings are discharged from the discharge port at the lower part of the hopper to a designated part. After retrieval, the patent application number "CN202222785424.6" discloses "an anti-blocking device for a powder coating hopper", which records that "the anti-blocking device for the powder coating hopper drives a gear to rotate through the rotation of a motor, so that an external gear ring rotates. Then, through the connection of a curved plate, an anti-blocking piece rotates on the inner wall of the hopper. At the same time, the anti-blocking piece pushes the powder coatings to enter the other side through a flow channel, so as to achieve the effect of preventing the powder coatings in the hopper from accumulating and blocking. By driving a scraper to scrape the powder coatings on the inner wall of the hopper through the rotation of the anti-blocking piece, the effect of preventing the powder coatings from adhering to the inner wall of the hopper is achieved". Using this anti-blocking device for the powder coating hopper to drive a gear to rotate through the rotation of a motor, so that the external gear ring rotates, and then through the connection of a curved plate, the anti-blocking piece rotates on the inner wall of the hopper. At the same time, the anti-blocking piece pushes the powder coatings to enter the other side through the flow channel, which indeed achieves the effect of preventing the powder coatings in the hopper from accumulating and blocking. By driving a scraper to scrape the powder coatings on the inner wall of the hopper through the rotation of the anti-blocking piece, the effect of preventing the powder coatings from adhering to the inner wall of the hopper is achieved. However, the above comparative document still has the following problems in actual use:

[0003] In actual use, only the outlet can be scraped to loosen the powder materials, while the powder materials inside the hopper cannot be loosened, resulting in the accumulation of powder coatings inside the hopper. At the same time, the inner wall of the hopper is extruded, and under the action of the extrusion force, an adhesive force is generated between the powder particles, and they still cannot be stably discharged. Moreover, when a blockage occurs during use, it cannot be quickly cleaned, and the working efficiency is poor.

[0004] Based on this, it is highly practical to provide a device that can loosen the powder materials in the hopper, avoid blockage caused by mutual force, and can be quickly cleaned when a blockage occurs. Summary of the Utility Model

[0005] The purpose of the utility model is to provide an anti-blocking feeding device for a powder coating hopper, aiming to solve the above technical problems.

[0006] An embodiment of the utility model provides an anti-blocking feeding device for a powder coating hopper, which includes a hopper, an anti-blocking component, and a blockage cleaning component.

[0007] Among them, two fixing pieces are arranged on one side of the hopper, a fixing plate is arranged on the outer wall of the hopper, and a plurality of support legs are arranged at the bottom of the fixing plate;

[0008] The anti-blocking component includes a torque motor arranged on one side of the fixing piece. A gear is arranged at the top of the output shaft of the torque motor. A toothed ring is engaged on one side of the gear. The inside of the toothed ring is rotationally connected to the hopper. Two support frames are arranged at the top of the toothed ring. Sweeping rods are arranged on one side of the two support frames. A scraping strip is arranged in the middle of the two sweeping rods. A discharge pipe is arranged on one side of the ends of the two sweeping rods. The top of the discharge pipe is rotationally connected to the hopper. Vibration motors are arranged at both ends of the hopper;

[0009] The blockage cleaning component includes two limiting rods arranged in the middle of a plurality of support legs. Moving blocks are slidably connected to the outer walls of the two limiting rods. First electric cylinders are arranged at the bottoms of the two moving blocks. Fixed rods are arranged at the bottoms of the output shafts of the two first electric cylinders. A discharge ring is arranged in the middle of the two fixed rods. Reinforcing frames are arranged at one ends of the two fixed rods. A second electric cylinder is arranged at the bottom of the reinforcing frame. A striking ring is arranged at the top of the output shaft of the second electric cylinder through the reinforcing frame. Reinforcing plates are arranged at the tops of the two moving blocks. Electric telescopic rods are arranged on one side of the two reinforcing plates.

[0010] In an implementation scheme of the utility model, two support plates are arranged on the outer walls of the two electric telescopic rods, and the bottoms of the two support plates are fixedly connected to the limiting rods.

[0011] In an implementation scheme of the utility model, the fixing plate and the support legs are both cast from titanium alloy.

[0012] In an implementation scheme of the utility model, the top of the discharge ring corresponds to the discharge pipe.

[0013] In an implementation scheme of the utility model, the hopper is cast from metallic chromium.

[0014] In an implementation scheme of the utility model, the outer walls of the two sweeping rods are slidably connected to the inner wall of the hopper, and a single-chip microcomputer is arranged at the top corner of the fixing plate.

[0015] In an implementation scheme of the utility model, the torque motor, the vibration motor, the first electric cylinder, the second electric cylinder and the electric telescopic rod are all electrically connected to the single-chip microcomputer, and the single-chip microcomputer is electrically connected to an external power supply.

[0016] Compared with the prior art, the beneficial effects of the utility model are:

[0017] 1) With the provided torque motor, it is convenient for the user to put the powder material into the hopper. After that, the user turns on the torque motor and the vibration motor through the single-chip microcomputer, making the torque motor drive the gear to rotate. Subsequently, the rotating gear drives the gear ring to rotate. The rotation of the gear ring will drive the two support frames to rotate outside the hopper. The rotation of the support frames will drive the sweeping rod to rotate in the hopper, and the scraping strip will loosen the material hanging on the hopper wall, facilitating the avoidance of powder material blockage. When the scraping strip rotates, it will drive the discharge pipe to rotate to assist the sweeping rod. At this time, the vibration motor generates vibration to assist in discharging the material, thus achieving the purpose of anti-blockage;

[0018] 2) With the provided first electric cylinder, in case of material blockage during use, the user turns on the first electric cylinder through the single-chip microcomputer, making the first electric cylinder drive the fixed rod to move downward. Subsequently, the discharge ring is separated from the discharge pipe at its top. At this time, the user turns on the electric telescopic rod through the single-chip microcomputer. The electric telescopic rod extends and then pushes the reinforcement plate, making the moving block move on the limiting rod. Subsequently, it drives the parts at its bottom to move, moving the discharge ring out, and making the striking ring move to directly below the discharge pipe. At this time, the user turns on the second electric cylinder through the single-chip microcomputer, making it drive the striking ring to push up from the discharge pipe. Cooperating with the anti-blockage component, the blocked powder material is pushed out. After being pushed out, it is reset through the single-chip microcomputer, thus achieving the purpose of cleaning the blocked material. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The drawings are used to provide a further understanding of the present invention and form a part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation to the present invention. In the drawings:

[0020] Figure 1 is a schematic structural diagram of the present invention;

[0021] Figure 2 is a schematic top view of the present invention;

[0022] Figure 3 is a schematic view of one end of the present invention;

[0023] Figure 4 is a schematic side view of the present invention.

[0024] In the figure: 100, hopper; 110, fixing piece; 120, fixing plate; 130, support leg; 200, anti-blocking component; 210, torque motor; 220, gear; 230, toothed ring; 240, support frame; 250, material sweeping rod; 260, scraping strip; 270, discharge pipe; 280, vibration motor; 300, blockage cleaning component; 310, limit rod; 320, moving block; 330, first electric cylinder; 340, fixing rod; 350, discharge ring; 360, reinforcement frame; 370, second electric cylinder; 380, striking ring; 390, reinforcement plate; 3910, electric telescopic rod; 400, support plate. Detailed implementation mode

[0025] To make the purpose, technical solutions and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are part of the embodiments of the present utility model, rather than all of the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0026] Embodiment

[0027] Please refer to Figures 1-4 , an anti-blocking and discharging device for a powder coating hopper, including a hopper 100, an anti-blocking component 200 and a blockage cleaning component 300.

[0028] Specifically, please refer to Figure 1 , two fixing pieces 110 are arranged on one side of the hopper 100, a fixing plate 120 is arranged on the outer wall of the hopper 100, and a plurality of support legs 130 are arranged at the bottom of the fixing plate 120.

[0029] Please refer to Figures 2-3 , the anti-blocking component 200 includes a torque motor 210 arranged on one side of the fixing piece 110, a gear 220 is arranged at the top of the output shaft of the torque motor 210, a toothed ring 230 is meshed on one side of the gear 220, the inside of the toothed ring 230 is rotatably connected to the hopper 100, two support frames 240 are arranged at the top of the toothed ring 230, a material sweeping rod 250 is arranged on one side of each of the two support frames 240, a scraping strip 260 is arranged between the two material sweeping rods 250, a discharge pipe 270 is arranged on one side of the end of each of the two material sweeping rods 250, the top of the discharge pipe 270 is rotatably connected to the hopper 100, and vibration motors 280 are arranged at both ends of the hopper 100.

[0030] In a specific embodiment, through the provided torque motor 210, after the user puts the powder material into the hopper 100, the user turns on the torque motor 210 and the vibration motor 280 through the single-chip microcomputer, so that the torque motor 210 drives the gear 220 to rotate. Subsequently, the rotation of the gear 220 drives the gear ring 230 to rotate. The rotation of the gear ring 230 will rotate outside the hopper 100 and then drive the two support frames 240 to rotate. The rotation of the support frames 240 will drive the sweeping rod 250 to rotate in the hopper 100, and the powder material will be loosened by the scraping strip 260, which is convenient to avoid the situation of powder material blockage. When the scraping strip 260 rotates, it will drive the discharge pipe 270 to rotate to assist the sweeping rod 250. At this time, the vibration motor 280 generates vibration to assist in discharging the material, so as to achieve the purpose of anti-blocking.

[0031] Please refer to Figures 3-4 , the material blockage cleaning assembly 300 includes two limiting rods 310 arranged in the middle of a plurality of support legs 130. The outer walls of the two limiting rods 310 are both slidably connected with moving blocks 320. The bottoms of the two moving blocks 320 are both provided with first electric cylinders 330. The bottoms of the output shafts of the two first electric cylinders 330 are both provided with fixing rods 340. An outlet ring 350 is arranged in the middle of the two fixing rods 340. One ends of the two fixing rods 340 are provided with reinforcing frames 360. The bottom of the reinforcing frame 360 is provided with a second electric cylinder 370. The top of the output shaft of the second electric cylinder 370 penetrates through the reinforcing frame 360 and is provided with a striking ring 380. The tops of the two moving blocks 320 are both provided with reinforcing plates 390. One sides of the two reinforcing plates 390 are both provided with electric telescopic rods 3910.

[0032] In a specific embodiment, through the provided first electric cylinder 330, when material blockage occurs during use, the user turns on the first electric cylinder 330 through the single-chip microcomputer, so that the first electric cylinder 330 drives the fixing rod 340 to move downward, and then the outlet ring 350 is separated from the discharge pipe 270 at its top. At this time, the user turns on the electric telescopic rod 3910 through the single-chip microcomputer. The electric telescopic rod 3910 extends and then pushes the reinforcing plate 390, so that the moving block 320 moves on the limiting rod 310, and then drives the parts at its bottom to move, so that the outlet ring 350 moves out. At the same time, the striking ring 380 moves to directly below the discharge pipe 270. At this time, the user turns on the second electric cylinder 370 through the single-chip microcomputer, so that it drives the striking ring 380 to push up from the discharge pipe 270 and cooperate with the anti-blocking assembly 200 to push out the blocked powder material. After pushing out, it is reset through the single-chip microcomputer, so as to achieve the purpose of cleaning the material blockage.

[0033] Please refer to Figure 1 , two support plates 400 are arranged on the outer walls of the two electric telescopic rods 3910. The bottoms of the two support plates 400 are both fixedly connected with the limiting rods 310.

[0034] In a specific embodiment, the support plate 400 facilitates the support and fixation of the electric telescopic rod 3910, making the electric telescopic rod 3910 more stable during use, avoiding the situation of shaking during use, and improving the stability.

[0035] Please refer to Figure 1 , both the fixing plate 120 and the support leg 130 are cast from titanium alloy.

[0036] In a specific embodiment, through the provided titanium alloy, when using the fixing plate 120 and the support leg 130, the firm and durable characteristics of the titanium alloy can be utilized to make the fixing plate 120 and the support leg 130 more stable during use, improving the stability.

[0037] Please refer to Figure 3 , the top of the discharge ring 350 corresponds to the discharge pipe 270.

[0038] In a specific embodiment, through the provided discharge pipe 270, after the discharge pipe 270 and the discharge ring 350 discharge the material, it can fall to the bottom. The user can install a processing device at the bottom to process the powder material.

[0039] Please refer to Figure 1 , the hopper 100 is cast from metallic chromium.

[0040] In a specific embodiment, through the provided metallic chromium, when using the hopper 100, the firm characteristics of the metallic chromium can be utilized to make the hopper 100 not easily damaged during use, improving the service life of the hopper 100.

[0041] Please refer to Figure 2 , the outer walls of the two sweeping rods 250 are slidably connected to the inner wall of the hopper 100, and a single-chip microcomputer is provided at the top corner of the fixing plate 120.

[0042] In a specific embodiment, through the provided fixing plate 120, it is convenient to support and fix the hopper 100 during use, making the hopper 100 more stable during use, not easily shaken, and improving its stability.

[0043] Please refer to Figures 1-4 , the torque motor 210, the vibration motor 280, the first electric cylinder 330, the second electric cylinder 370, and the electric telescopic rod 3910 are all electrically connected to the single-chip microcomputer, and the single-chip microcomputer is electrically connected to an external power supply.

[0044] In a specific embodiment, through the provided single-chip microcomputer, it is convenient to control the power supply of the electrical equipment, enabling the electrical equipment to be powered on when it needs electricity, and avoiding the situation where it cannot be powered on when electricity is needed.

[0045] In use, first, through the provided torque motor 210, it is convenient for the user to put the powder material into the hopper 100. After that, the user turns on the torque motor 210 and the vibration motor 280 through the single-chip microcomputer, so that the torque motor 210 drives the gear 220 to rotate. Then, the rotation of the gear 220 drives the toothed ring 230 to rotate. The rotation of the toothed ring 230 will rotate outside the hopper 100 and then drive the two support frames 240 to rotate. Then, the rotation of the support frames 240 will drive the sweeping rod 250 to rotate in the hopper 100, and the material will be loosened by the scraping strip 260, which is convenient to avoid the situation of powder material blockage. When the scraping strip 260 rotates, it will drive the discharge pipe 270 to rotate to assist the sweeping rod 250. At this time, the vibration motor 280 generates vibration to assist in discharging materials, so as to achieve the purpose of anti-blocking. Then, through the provided first electric cylinder 330, it is convenient to deal with the situation of material blockage during use. The user turns on the first electric cylinder 330 through the single-chip microcomputer, so that the first electric cylinder 330 drives the fixed rod 340 to move downward. Then, the discharge ring 350 is separated from the discharge pipe 270 at its top. At this time, the user turns on the electric telescopic rod 3910 through the single-chip microcomputer. The electric telescopic rod 3910 extends and then pushes the reinforcement plate 390. Finally, the moving block 320 moves on the limiting rod 310, and then drives the parts at its bottom to move, so that the discharge ring 350 moves out, and the striking ring 380 moves to directly below the discharge pipe 270. At this time, the user turns on the second electric cylinder 370 through the single-chip microcomputer, so that it drives the striking ring 380 to push up from the discharge pipe 270, and cooperates with the anti-blocking component 200 to push out the blocked powder material. After pushing out, it is reset through the single-chip microcomputer, so as to achieve the purpose of cleaning the blocked material.

[0046] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. A powder coating hopper anti-blocking discharging device, characterized in that, Including: A hopper (100), on one side of the hopper (100), there are two fixing pieces (110) arranged, on the outer wall of the hopper (100), there is a fixing plate (120), and at the bottom of the fixing plate (120), there are several support legs (130); A anti-blocking component (200), the anti-blocking component (200) includes a torque motor (210) arranged on one side of the fixing piece (110), at the top of the output shaft of the torque motor (210), there is a gear (220), on one side of the gear (220), there is a toothed ring (230) engaged with it, the inside of the toothed ring (230) is rotatably connected to the hopper (100), at the top of the toothed ring (230), there are two support frames (240), on one side of each of the two support frames (240), there is a material sweeping rod (250), in the middle of the two material sweeping rods (250), there is a scraping strip (260), on one side of the end of each of the two material sweeping rods (250), there is a discharge pipe (270), the top of the discharge pipe (270) is rotatably connected to the hopper (100), and at both ends of the hopper (100), there are vibration motors (280); A blockage cleaning component (300), the blockage cleaning component (300) includes two limiting rods (310) arranged in the middle of several support legs (130), on the outer walls of the two limiting rods (310), there are moving blocks (320) slidably connected, at the bottom of each of the two moving blocks (320), there is a first electric cylinder (330), at the bottom of the output shaft of each of the two first electric cylinders (330), there is a fixing rod (340), in the middle of the two fixing rods (340), there is a discharge ring (350), at one end of each of the two fixing rods (340), there is a reinforcing frame (360), at the bottom of the reinforcing frame (360), there is a second electric cylinder (370), the output shaft of the second electric cylinder (370) penetrates through the reinforcing frame (360) and is provided with a striking ring (380), at the top of each of the two moving blocks (320), there is a reinforcing plate (390), and on one side of each of the two reinforcing plates (390), there is an electric telescopic rod (3910).

2. The anti-blocking feeding device for a powder coating hopper according to claim 1, wherein: On the outer walls of the two electric telescopic rods (3910), there are two support plates (400), and the bottoms of the two support plates (400) are fixedly connected to the limiting rods (310).

3. The anti-blocking feeding device for a powder coating hopper according to claim 1, characterized in that: Both the fixing plate (120) and the support legs (130) are cast from titanium alloy.

4. A powder coating hopper anti-clogging feeding device according to claim 1, characterized in that: The top of the discharge ring (350) corresponds to the discharge pipe (270).

5. The anti-clogging feeding device for a powder coating hopper according to claim 1, wherein: The hopper (100) is cast from metallic chromium.

6. The anti-clogging blanking device for a powder coating hopper according to claim 5, characterized in that: The outer walls of the two material sweeping rods (250) are slidably connected to the inner wall of the hopper (100), and at the top corner of the fixing plate (120), there is a single-chip microcomputer.

7. The anti-blocking blanking device for a powder coating hopper according to claim 6, characterized in that: The torque motor (210), the vibration motor (280), the first electric cylinder (330), the second electric cylinder (370), and the electric telescopic rod (3910) are all electrically connected to the single-chip microcomputer, and the single-chip microcomputer is electrically connected to an external power supply.

Citation Information

Patent Citations

  • Anti-blocking device for powder coating hopper

    CN218618237U