Winding device for PET (polyester) film production

By introducing coil detection mechanism and adjustment components into the pet polyester film production coil device, the problem of inconvenient adjustment of coil thickness is solved, automatic control of coil thickness and convenient adjustment of target thickness is realized, enterprise costs are reduced and processing efficiency is improved.

CN223133691UActive Publication Date: 2025-07-22HUIZHOU SHENGZE NEW MATERIAL CO LTD
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Patent Information

Application Number
CN202422408623.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-08
Publication Date
2025-07-22
Estimated Expiration
2034-10-08

AI Technical Summary

Technical Problem

The existing pet polyester film production coiling device is inconvenient to adjust the thickness of the coil during the coiling process, resulting in a deviation in the size of the coiling roller, increasing enterprise costs and affecting processing efficiency.

Method used

The coil detection mechanism is adopted, including a carrier frame, a control table, a pressure sensor and a control assembly, to realize automatic detection and control of the roll thickness, ensure that the coil thickness is constant, and to be equipped with adjustment components to facilitate the adjustment of the target thickness.

Benefits of technology

It realizes automatic control of coil thickness, reduces corporate costs, reduces rework that fails quality inspection, and improves processing efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a PET polyester film production coiling device, and relates to the technical field of film production. The PET film production winding device comprises a device base, a bracket and a driving unit are fixedly connected to the device base, a winding roller is arranged on the bracket and connected with the output end of the driving unit in a clamped mode, and a winding detection mechanism is arranged on the device base. According to the PET film production rolling device, the design of the rolling detection mechanism is adopted, the thickness of a rolling roller of PET film rolling is conveniently detected, and when the target thickness is reached, equipment stopping is automatically conducted, so that it is guaranteed that the rolling thickness of the rolling roller is constant, enterprise cost is reduced, the problem that reworking is needed due to unqualified quality inspection is solved, and the production efficiency is improved. And for the requirements of coil stocks with different sizes and thicknesses, the device is matched with the design of the adjusting assembly, so that the target coil stock thickness is convenient to adjust, and the use requirements are met.
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Description

Technical Field

[0001] The utility model relates to the technical field of film production, in particular to a coiling device for producing PET polyester films. Background Technique

[0002] The coiling device for producing PET polyester films is responsible for continuously winding the produced PET films on a winding roll to form a coil. This mechanism includes a winding roll, a driving unit (such as a motor and a reducer), a tension control system, etc., to ensure that the film maintains a constant tension and flatness during the winding process.

[0003] During the use of the existing coiling device, the coiling thickness is usually not easy to adjust. During the coiling process, the coiling thickness of the winding roll mainly depends on experience and observation. Eventually, the produced winding rolls are very likely to have deviations in size. When the coiling amount of the winding roll is too large, it increases the enterprise cost. During the quality inspection process, it is often necessary to rewind a small number of winding rolls, which affects the processing efficiency. In view of the deficiencies of the existing technology, the utility model provides a coiling device for producing PET polyester films to solve the above problems. Summary of the Utility Model

[0004] In view of the deficiencies of the existing technology, the utility model provides a coiling device for producing PET polyester films. By designing a coiling detection mechanism, it is convenient to detect the winding thickness of the winding roll of the PET polyester film. When the target thickness is reached, the equipment stops automatically, thereby ensuring that the coiling thickness of the winding roll is constant, reducing the enterprise cost, and reducing the problem of rework required due to unqualified quality inspection. For coiling requirements of different sizes and thicknesses, the device is designed in cooperation with an adjustment component, so that the target coiling thickness is easy to adjust and meets the use requirements.

[0005] To achieve the above purposes, the utility model is realized through the following technical solutions: A coiling device for producing PET polyester films, including a device base, a bracket and a driving unit are fixedly connected to the device base, a winding roll is arranged on the bracket, the winding roll is clamped to the output end of the driving unit, and a coiling detection mechanism is arranged on the device base;

[0006] The coiling detection mechanism includes a bearing frame fixedly connected to the device base and an adjustment table movably clamped to the bearing frame, and a pressure sensor is arranged on the adjustment table;

[0007] An activity table is slidably connected to the adjustment table, and a spring is fixedly connected between the activity table and the adjustment table;

[0008] An adjustment component for adjusting the adjustment table is arranged on the bearing frame.

[0009] Preferably, the adjusting assembly includes a nut seat fixedly connected to the adjusting table and a fixed block fixedly connected to the carrier. A lead screw is rotatably connected between the fixed block and the carrier, and the lead screw is in threaded connection with the nut seat.

[0010] Preferably, a baffle is provided on the nut seat.

[0011] Preferably, a rotating handle is provided on the lead screw.

[0012] Preferably, rollers are fixedly connected to the movable table.

[0013] Preferably, a movable rod is fixedly connected to the movable table. The movable rod passes through the adjusting table and is fixedly connected to a limit block.

[0014] The present utility model discloses a coiling device for PET polyester film production, and the beneficial effects thereof are as follows:

[0015] The coiling device for PET polyester film production adopts the design of a coiling detection mechanism, which is convenient for detecting the roll thickness of the PET polyester film coil. When the target thickness is reached, the equipment will automatically stop running, thereby ensuring the constant roll thickness of the coil, reducing the enterprise cost, and reducing the problem of rework required due to unqualified quality inspection. For the requirements of coils with different sizes and thicknesses, the device is designed in cooperation with the adjusting assembly, so that the target coil thickness is easy to adjust and meets the use requirements. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.

[0017] Figure 1 It is the first perspective of the overall structure schematic diagram of the present utility model;

[0018] Figure 2 It is the second perspective of the overall structure schematic diagram of the present utility model;

[0019] Figure 3 It is the structural schematic diagram of the adjusting mechanism of the present utility model;

[0020] Figure 4 It is the structural schematic diagram of the pressure sensor of the present utility model.

[0021] In the figure: 1. Device base; 11. Bracket; 12. Driving unit; 2. Coiling roller; 3. Carrying frame; 4. Adjusting table; 41. Pressure sensor; 5. Movable table; 51. Roller; 52. Spring; 53. Movable rod; 54. Limit block; 6. Adjusting component; 61. Nut seat; 611. Baffle; 62. Fixed block; 63. Lead screw; 64. Rotating handle. Detailed implementation manner

[0022] To make the objectives, technical solutions, and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model are described clearly and completely. Apparently, the described embodiments are some, but not all, of the embodiments of the present utility model. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0023] By providing a coiling device for pet polyester film production in the embodiments of the present application, the problem that in the process of using the existing coiling device, the coiling thickness is usually not easy to adjust, and the coiling thickness of the coiling roller mainly depends on experience and observation during the coiling process, and the finally produced coiling rollers are prone to size deviation is solved. When the coiling amount of the coiling roller is too large, it increases the enterprise cost. During the quality inspection process, it is often necessary to re-coil a small number of coiling rollers, which affects the processing efficiency.

[0024] To better understand the above technical solutions, the above technical solutions will be described in detail below in conjunction with the specification drawings and specific implementation manners.

[0025] The embodiments of the present utility model disclose a coiling device for pet polyester film production. According to the attached Figures 1-4 As shown, the overall structure of the device includes a device base 1, a bracket 11, and a driving unit 12.

[0026] The device base 1 is the basic part of the entire coiling device and is used to support and fix other components.

[0027] The bracket 11 is fixed on the device base 1 and is used to support the coiling roller 2.

[0028] The driving unit 12 is also fixed on the device base 1, and its output end is clamped with the coiling roller 2 and is used to drive the coiling roller 2 to rotate, thereby coiling the polyester film.

[0029] A coiling detection mechanism is designed on the device base 1. By using the coiling detection mechanism, it is convenient to control the size of the coiling roller and ensure that the device stops working after coiling the pet polyester film to the corresponding thickness. The coiling detection mechanism consists of a carrying frame 3, an adjusting table 4, a pressure sensor 41, a movable table 5, a spring 52, etc.;

[0030] The carrier 3 is fixedly connected to the device base 1 and serves as the support structure for the coiled material detection mechanism.

[0031] The adjustment table 4 is movably clamped on the carrier 3 and is used to install and adjust the position of the pressure sensor 41.

[0032] The pressure sensor 41 is arranged on the adjustment table 4 and is used to detect the pressure change during the winding process of the polyester film to monitor the state of the coiled material.

[0033] The movable table 5 is slidably connected to the adjustment table 4 and is used to directly contact the polyester film and transfer pressure to the pressure sensor 41.

[0034] The roller 51 is fixedly connected to the movable table 5. The roller 51 reduces the friction with the polyester film to ensure accurate detection.

[0035] The spring 52 is fixedly connected between the movable table 5 and the adjustment table 4. The spring 52 is used to apply a thrust to the movable table 5 so that the movable table 5 is in a fitting state with the PET polyester film. Therefore, when the volume of the roll of the PET polyester film increases, it will drive the movable table 5 to move. Eventually, when the movable table 5 applies a target pressure to the pressure sensor 41, the device stops operating through the control system, which means that the roll reaches the target thickness.

[0036] The movable rod 53 is fixedly connected to the movable table 5. The movable rod 53 passes through the adjustment table 4 and is fixedly connected with a limit block 54. The movable rod 53 is used to limit the sliding range of the movable table 5, and the limit block 54 prevents the movable rod 53 and the movable table 5 from detaching from the adjustment table 4.

[0037] An adjustment component 6 is arranged between the carrier 3 and the adjustment table 4 of this device. The adjustment component 6 includes a nut seat 61, a fixed block 62, a fixed block 62, a lead screw 63, etc. The adjustment component 6 facilitates the adjustment of the position of the adjustment table 4, and further facilitates the control of the position of the pressure sensor 41. Therefore, it is convenient to control the thickness of the roll, making it convenient to detect and adjust the finished product thickness during the winding of the PET polyester film.

[0038] The nut seat 61 is fixedly connected to the adjustment table 4 and serves as the driving point of the lead screw 63.

[0039] A baffle 611 is arranged on the nut seat 61. The baffle 611 is used to limit the movement of the nut seat 61 along the axial direction of the lead screw 63 to ensure the accuracy of the adjustment.

[0040] The fixed block 62 is fixedly connected to the carrier 3 and provides stable support for the lead screw 63.

[0041] The lead screw 63 is rotatably connected between the fixed block 62 and the carrier 3 and is threadedly connected to the nut seat 61. By rotating the lead screw 63, the adjustment table 4 can be driven to move on the carrier 3, thereby adjusting the position of the pressure sensor 41.

[0042] A rotating handle 64 is provided on the lead screw 63, and the rotating handle 64 facilitates manual rotation of the lead screw 63 for adjustment.

[0043] The above shows and describes the basic principles, main features and advantages of the present utility model. Those skilled in the art should understand that the present utility model is not limited by the above embodiments. What is described in the above embodiments and the specification only illustrates the principles of the present utility model. Without departing from the spirit and scope of the present utility model, the present utility model will have various changes and improvements, and these changes and improvements all fall within the scope of the present utility model claimed. The scope of protection claimed by the present utility model is defined by the appended claims and their equivalents.

Claims

1. PET polyester film production coiling device, including a device base (1), a bracket (11) and a driving unit (12) are fixedly connected to the device base (1), a coiling roller (2) is arranged on the bracket (11), and the coiling roller (2) is clamped to the output end of the driving unit (12), characterized in that, A coil material detection mechanism is provided on the device base (1). The coil material detection mechanism includes a carrier (3) fixedly connected to the device base (1) and an adjustment table (4) movably clamped to the carrier (3). A pressure sensor (41) is provided on the adjustment table (4). A movable table (5) is slidably connected to the adjustment table (4), and a spring (52) is fixedly connected between the movable table (5) and the adjustment table (4). An adjustment assembly (6) for adjusting the adjustment table (4) is provided on the carrier (3).

2. The pet polyester film production coil device according to claim 1, characterized in that, The adjustment assembly (6) includes a nut seat (61) fixedly connected to the adjustment table (4) and a fixed block (62) fixedly connected to the carrier (3). A lead screw (63) is rotatably connected between the fixed block (62) and the carrier (3), and the lead screw (63) is threadedly connected to the nut seat (61).

3. The pet polyester film production coil device according to claim 2, characterized in that, A baffle (611) is provided on the nut seat (61).

4. The pet polyester film production coil device according to claim 2, characterized in that, A rotating handle (64) is provided on the lead screw (63).

5. The production coiling device for pet polyester film according to claim 1, characterized in that, A roller (51) is fixedly connected to the movable table (5).

6. The pet polyester film production coil device according to claim 1, characterized in that, A movable rod (53) is fixedly connected to the movable table (5). The movable rod (53) passes through the adjustment table (4) and is fixedly connected to a limit block (54).