Cooling pond for polyester yarn production
By designing the wire inlet mechanism and detergent components of the cooling tank for polyester wire production, the automatic transportation and cooling of polyester wires is solved, the problem of cumbersome manual operation is improved, and the production efficiency is realized and the recycling of water resources is realized.
Patent Information
- Application Number
- CN202420612629.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-27
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-03-27
AI Technical Summary
During the production process of existing polyester wire, the cooling of the formed high-strength wire requires manual passage through the roller assembly, resulting in an increase in workload and a reduction in production efficiency.
A cooling pool for the production of polyester wire is designed, including a wire feeding mechanism and a detergent assembly, and the molten polyester wire is automatically transported by feeding and discharge roller sets, and the cooling water is recycled and reused through the detergent assembly.
It reduces manual operation, improves production efficiency, and realizes the recycling of cooling water, reducing labor intensity and production costs.
Smart Images
Figure CN223134653U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of polyester high-strength filament production, and in particular to a cooling pool for polyester filament production. Background Art
[0002] Polyester high-strength filament literally means a polyester filament with high strength. So its characteristic is that it is very strong and not easily broken. Polyester filaments can generally be divided into three categories: pre-oriented yarns, fully drawn yarns, and low-elastic yarns. In the prior art, during the production of polyester high-strength filaments, the formed high-strength filaments are in a molten state and need to be rapidly cooled to ensure subsequent processing. Existing polyester filaments need to be cooled by a cooling pool before being processed into masterbatch. In the existing cooling pool, the extruded molten polyester filaments need to be manually passed through a roller group on the cooling pool and then sent into a cutting device for cutting.
[0003] Manually passing through the roller assembly is rather cumbersome, and the cooling process requires manual supervision, increasing the workload and reducing production efficiency. Summary of the Utility Model
[0004] The purpose of the present application is to provide a cooling pool for polyester filament production to solve the problems raised in the above background art.
[0005] To achieve the above purpose, the present application provides a cooling pool for polyester filament production, adopting the following technical solutions:
[0006] A cooling pool for polyester filament production includes a cooling pool and a bracket. An incoming wire mechanism is provided on the cooling pool. The incoming wire mechanism includes a feeding component, a cooling tank, and a discharging component. A feeding component is provided at one end of the cooling pool. The feeding component includes a set of feeding roller groups. A feeding groove is obliquely arranged between the set of feeding roller groups. A cooling tank is provided on one side of a feeding roller group. The cooling tank is fixedly arranged in the cooling pool. A discharging component is provided at the end of the cooling pool away from the feeding component. The discharging component includes a set of discharging roller groups fixed on the cooling pool. A first discharging groove is obliquely arranged between the set of discharging roller groups. A horizontal second discharging groove is provided on the side of a discharging roller group away from the cooling pool.
[0007] A plurality of water-permeable holes are formed inside the cooling tank.
[0008] By adopting the above technical solutions, the molten polyester filaments are sent into the feeding groove under the action of the feeding roller groups, then enter the cooling tank, and after being cooled in the cooling tank, they are sent out of the cooling pool by the driving of the discharging roller groups, which can reduce the process of manually threading the polyester filaments and improve production efficiency.
[0009] Preferably, both the feeding roller groups and the discharging roller groups include driving wheels and driven wheels, and the driving wheels are driven to rotate by motors.
[0010] By adopting the above technical solution, it is beneficial to drive the feeding roller group and the discharging roller group to rotate, and then drive the polyester filament into the cooling pool.
[0011] Preferably, one end of the feeding trough close to the cooling pool is the lower end, and one end of the first discharging trough close to the cooling pool is the lower end.
[0012] By adopting the above technical solution, it is convenient for the polyester filament to enter and exit the cooling pool.
[0013] Preferably, a plurality of pressing wheels are arranged in the cooling trough, and the pressing wheels are rotatably arranged in the cooling pool through rotating shafts.
[0014] By adopting the above technical solution, it is beneficial to press the polyester filament entering the cooling trough to prevent the polyester filament from moving forward into the cooling pool.
[0015] Preferably, a decontamination component is fixed in the cooling pool. The decontamination component includes a decontamination pipe, a water receiving trough, a baffle and a water outlet. The decontamination pipe penetrates through the cooling pool and is fixedly arranged in the cooling pool. A water receiving trough is arranged at the bottom of the decontamination pipe. A fitting baffle is arranged in the water receiving trough. A water outlet is fixedly arranged on one side of the water receiving trough, and the water outlet is arranged at a position lower than the baffle.
[0016] By adopting the above technical solution, it is beneficial to add water in the cooling pool to exceed the cooling trough, so that the excess water overflows the decontamination pipe and enters the water receiving trough. The impurities in the cooling pool enter the decontamination pipe under the action of the water flow, and then reach the baffle of the water receiving trough and are blocked by the baffle. The clean water enters the bottom of the water receiving trough and is conveniently pumped into the cooling pool through the water outlet for reuse.
[0017] Preferably, the top of the decontamination pipe is higher than the top of the cooling trough.
[0018] By adopting the above technical solution, it is avoided that the water level is too low during sewage discharge and cannot overflow the cooling trough, affecting the cooling effect.
[0019] In summary, the present application includes at least one of the following beneficial technical effects:
[0020] 1. Through the setting of the wire feeding mechanism, it is beneficial to feed the molten polyester filament into the feeding trough under the action of the feeding roller group, then into the cooling trough, and after cooling in the cooling trough, it is sent out of the cooling pool by the driving of the discharging roller group, which can reduce the process of manually threading the polyester filament and improve production efficiency;
[0021] 2. Through the setting of the decontamination component, it is beneficial to add water in the cooling pool to exceed the cooling tank, so that the excess water overflows the decontamination pipe and enters the water receiving tank. The impurities in the cooling pool enter the decontamination pipe under the action of the water flow, and then reach the baffle of the water receiving tank and are blocked by the baffle. The clean water enters the bottom of the water receiving tank and is conveniently pumped back into the cooling pool through the water outlet for reuse. Description of the Drawings
[0022] Figure 1 It is a schematic structural diagram for showing the whole in the embodiment of the present application.
[0023] Figure 2 It is a schematic structural diagram of other angles for showing the whole in the embodiment of the present application.
[0024] Description of the Reference Numerals: 1, wire feeding mechanism; 11, feeding component; 111, feeding roller group; 112, feeding trough; 12, cooling tank; 13, discharging component; 131, discharging roller group; 132, first discharging trough; 133, second discharging trough; 3, pressing wheel; 4, decontamination component; 41, decontamination pipe; 42, water receiving tank; 43, baffle; 44, water outlet. Detailed Description of the Embodiment
[0025] The following further describes the present application in detail Figure 1-2 in conjunction with the attached drawings.
[0026] An embodiment of the present application discloses a cooling pool for polyester filament production. Referring to Figure 1-2 , it includes a cooling pool and a bracket. A wire feeding mechanism 1 is provided on the cooling pool. The wire feeding mechanism 1 includes a feeding component 11, a cooling tank 12, and a discharging component 13. A feeding component 11 is provided at one end of the cooling pool. The feeding component 11 includes a set of feeding roller groups 111. A feeding trough 112 is inclined between the set of feeding roller groups 111. A cooling tank 12 is provided on one side of one feeding roller group 111. The cooling tank 12 is fixedly arranged in the cooling pool. A discharging component 13 is provided at the end of the cooling pool far from the feeding component 11. The discharging component 13 includes a set of discharging roller groups 131 fixed on the cooling pool. A first discharging trough 132 is inclined between the set of discharging roller groups 131. A horizontal second discharging trough 133 is provided on the side of one discharging roller group 131 far from the cooling pool. Both the feeding roller groups 111 and the discharging roller groups 131 include driving wheels and driven wheels. The driving wheels are driven to rotate by motors. The end of the feeding trough 112 close to the cooling pool is the lower end. The end of the first discharging trough 132 close to the cooling pool is the lower end. Under the action of the feeding roller groups 111, the molten polyester filaments are fed into the feeding trough 112 and then enter the cooling tank 12. After being cooled in the cooling tank 12, they are sent out of the cooling pool by the driving of the discharging roller groups 131, which can reduce the process of manually threading polyester filaments and improve production efficiency;
[0027] A plurality of water permeable holes are formed inside the cooling tank 12, facilitating water to pass through the holes to cool the polyester filaments in the cooling tank 12.
[0028] Refer to Figure 1 , a plurality of pressing wheels 3 are arranged in the cooling tank 12. The pressing wheels 3 are rotatably arranged in the cooling tank through rotating shafts, which is beneficial to pressing the polyester filaments entering the cooling tank 12 to prevent the polyester filaments from moving forward into the cooling tank.
[0029] Refer to Figure 1-2 , a decontamination component 4 is fixed in the cooling tank. The decontamination component 4 includes a decontamination pipe 41, a water receiving tank 42, a baffle 43 and a water outlet 44. The decontamination pipe 41 penetrates through the cooling tank and is fixedly arranged in the cooling tank. A water receiving tank 42 is arranged at the bottom of the decontamination pipe 41. A fitting baffle 43 is arranged in the water receiving tank 42. A water outlet 44 is fixedly arranged on one side of the water receiving tank 42. The water outlet 44 is arranged at a position lower than the baffle 43. The top of the decontamination pipe 41 is higher than the top of the cooling tank 12, which is beneficial to adding water in the cooling tank to exceed the cooling tank 12, so that the excess water overflows the decontamination pipe 41 and enters the water receiving tank 42. The impurities in the cooling tank enter the decontamination pipe 41 under the action of the water flow, and then enter the baffle 43 of the water receiving tank 42 and are blocked by the baffle 43. The clean water enters the bottom of the water receiving tank 42 and is conveniently pumped into the cooling tank through the water outlet 44 for reuse.
[0030] The implementation principle of a cooling tank for polyester filament production in an embodiment of the present application is as follows:
[0031] The molten polyester filaments are sent to the first feeding roller group 111 on the cooling tank and enter the feeding tank 112 under the drive of the motor, and then enter the cooling tank 12 through the second feeding roller group 111. They are cooled in the cooling tank 12. The cooled polyester filaments enter the discharging roller group 131 under the transportation of the feeding roller group 111, and then are sent out of the cooling tank through the first discharging tank 132 and the second discharging tank 133, effectively reducing the process of manually threading the polyester filaments and improving the production efficiency. Water in the cooling tank is added to exceed the cooling tank 12, so that the excess water overflows the decontamination pipe 41 and enters the water receiving tank 42. The impurities in the cooling tank enter the decontamination pipe 41 under the action of the water flow, and then enter the baffle 43 of the water receiving tank 42 and are blocked by the baffle 43. The clean water enters the bottom of the water receiving tank 42 and is conveniently pumped into the cooling tank through the water outlet 44 for reuse.
[0032] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited accordingly. Therefore, all equivalent changes made according to the structure, shape, principle and application direction of the present application should be covered within the protection scope of the present application.
Claims
1. A cooling pond for producing polyester filaments, comprising a cooling pond and a support, characterized in that: An incoming wire mechanism (1) is provided on the cooling pool. The incoming wire mechanism (1) includes a feeding assembly (11), a cooling tank (12), and a discharging assembly (13). The feeding assembly (11) is provided at one end of the cooling pool. The feeding assembly (11) includes a set of feeding roller groups (111). A feeding trough (112) is inclined between the set of feeding roller groups (111). The cooling tank (12) is provided on one side of a feeding roller group (111). The cooling tank (12) is fixedly arranged in the cooling pool. The discharging assembly (13) is provided at the end of the cooling pool away from the feeding assembly (11). The discharging assembly (13) includes a set of discharging roller groups (131) fixed on the cooling pool. A first discharging trough (132) is inclined between the set of discharging roller groups (131). A horizontal second discharging trough (133) is provided on the side of a discharging roller group (131) away from the cooling pool. A plurality of water-permeable holes are formed inside the cooling tank (12).
2. The cooling pool for producing polyester filaments according to claim 1, characterized in that: Both the feeding roller group (111) and the discharging roller group (131) include a driving wheel and a driven wheel. The driving wheel is driven to rotate by a motor.
3. The cooling pond for producing polyester filaments according to claim 1, characterized in that: The end of the feeding trough (112) close to the cooling pool is the lower end. The end of the first discharging trough (132) close to the cooling pool is the lower end.
4. The cooling pond for producing polyester filaments according to claim 1, characterized in that: A plurality of pressing wheels (3) are provided in the cooling tank (12). The pressing wheels (3) are rotatably arranged in the cooling pool through rotating shafts.
5. The cooling pool for producing polyester filaments according to claim 4, characterized in that: A decontamination assembly (4) is fixed in the cooling pool. The decontamination assembly (4) includes a decontamination pipe (41), a water receiving trough (42), a baffle (43), and a water outlet (44). The decontamination pipe (41) penetrates through the cooling pool and is fixedly arranged in the cooling pool. A water receiving trough (42) is provided at the bottom of the decontamination pipe (41). A fitting baffle (43) is provided in the water receiving trough (42). A water outlet (44) is fixed on one side of the water receiving trough (42). The water outlet (44) is arranged at a position lower than the baffle (43).
6. The cooling pool for producing polyester filaments according to claim 5, characterized in that: The top of the decontamination pipe (41) is higher than the top of the cooling tank (12).